Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
220–25K
5925–50K
6650–75K
7075–100K
43100–150K
13150K+
273 reports with mileage · 576 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Service Brakes, Hydraulic. Review the 203 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Engine And Engine Cooling. Review the 133 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Electrical System. Review the 132 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
73 crash reports13 fire reports48 injury reports
What owners actually said
849 reports
65,000 miles · Feb 2, 2004
Fuel System, Other
STARTING APPROXIMATELY AUGUST, 2003 WHENEVER THE FUEL TANK REACHES ABOUT 1/4 TANK OR LESS THE FUEL GAUGE WILL FLUCTUATE BETWEEN 0% AND 100% FUEL. THIS FLUCTUATION IS FREQUENT AND CAN BE OBSERVED 2-5 TIMES WITHIN 10 MINUTES WHEN THE FUEL LEVEL IS BELOW 25%. VARIOUS FUEL SYSTEM CLEANERS/TREATMENTS HAVE BEEN ATTEMPTED WITH NO CHANG…
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STARTING APPROXIMATELY AUGUST, 2003 WHENEVER THE FUEL TANK REACHES ABOUT 1/4 TANK OR LESS THE FUEL GAUGE WILL FLUCTUATE BETWEEN 0% AND 100% FUEL. THIS FLUCTUATION IS FREQUENT AND CAN BE OBSERVED 2-5 TIMES WITHIN 10 MINUTES WHEN THE FUEL LEVEL IS BELOW 25%. VARIOUS FUEL SYSTEM CLEANERS/TREATMENTS HAVE BEEN ATTEMPTED WITH NO CHANGE. THIS PROBLEM HAS LEFT ME WITHOUT GAS AND STRANDED IN VERY COLD WEATHER. IN ADDITION THIS HAS CAUSED THE VEHICLE TO STALL UNEXPECTEDLY IN HEAVY TRAFFIC POSING A HAZARD TO MYSELF AND PASSENGERS. THE HAZARD IS MOST APPARENT WHEN TRAFFIC IS SLOW OR STOPPED AND THE ENGINE RUNS OUT OF FUEL. THE DRIVER AND/OR PASSENGERS HAVE HAD TO EXIT AND/OR PUSH THE VEHICLE OUT OF THE TRAFFIC FLOW WHEN TRAFFIC IS VERY CONGESTED AND HAZARDOUS. THE TYPE OF DRIVING THAT I DO (MOUNTAINOUS TERRAIN, COLD WEATHER) RENDERS THE TRIP METER VERY INACCURATE WHEN TRYING TO ESTIMATE AVAILABLE FUEL. THANK YOU, MICHAEL MUSCATO. *JB
NHTSA ODI #10056364
37,585 miles · Jan 29, 2004
Engine And Engine Cooling
MAJOR CAR REPAIR ON ENGINE. *AK
NHTSA ODI #10055159
83,000 miles · Jan 28, 2004
Exterior Lighting
HAZARD LIGHTS INTERMITTENTLY WORKED. A RECALL WAS ISSUED; HOWEVER, THIS VEHICLE WAS NOT INCLUDED DUE TO MODEL YEAR. *AK
NHTSA ODI #10055976
Mileage unknown · Jan 22, 2004
Steering
CONSUMER COMPLAINED ABOUT A POWER STEERING PROBLEM. WHILE DRVING ON AN INCLINE VEHICLE LOST POWER STEERING. CONSUMER TOOK VEHICLE TO THE DEALER, AND WAS TOLD THAT POWER STEERING NEEDED TO BE REPLACED.*AK
NHTSA ODI #10055686
Mileage unknown · Jan 22, 2004
Suspension
CONSUMER WAS PULLING OUT OF A PARKING LOT AND HEARD A LOUD CRACK. VEHICLE WAS TOWED TO MECHANIC. THE MECHANIC DETERMINED THAT PR COIL SPRINGS WERE DEFECTIVE. *AK
NHTSA ODI #10055642
59,000 miles · Jan 16, 2004
Engine And Engine Cooling
WHILE HAVING TIRES ROTATED MECHANIC NOTICED THAT VEHICLE WAS LEAKING COOLANT. THE COOLANT LEAK WAS CAUSED BY A DEFECTIVE INTAKE MANIFOLD GASKET, PER THE MECHANIC. THE GASKET NEEDED TO BE REPLACED. *AK THE CONSUMER REQUESTED REIMBURSEMENT. *SC WHILE HAVING TIRES ROTATED MECHANIC NOTICED THAT VEHICLE WAS LEAKING COOLA…
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WHILE HAVING TIRES ROTATED MECHANIC NOTICED THAT VEHICLE WAS LEAKING COOLANT. THE COOLANT LEAK WAS CAUSED BY A DEFECTIVE INTAKE MANIFOLD GASKET, PER THE MECHANIC. THE GASKET NEEDED TO BE REPLACED. *AK THE CONSUMER REQUESTED REIMBURSEMENT. *SC WHILE HAVING TIRES ROTATED MECHANIC NOTICED THAT VEHICLE WAS LEAKING COOLANT. THE COOLANT LEAK WAS CAUSED BY A DEFECTIVE INTAKE MANIFOLD GASKET. VEHICLE WAS BROUGHT TO DEALER AND REPAIRED AT THE COST OF $220.63. *MR THE CONSUMER REQUESTED REIMBURSEMENT FOR REPAIRS. *SC
NHTSA ODI #10050126
40,000 miles · Jan 15, 2004
Suspension
IT IS NOW SEPT. 2003, THE FIRST COIL SPRING BROKE AT THE TOP SECTION ( ONE RING FROM TOP OF COIL) BACK IN AUG. 2003(DRIVER SIDE). NOW THE SECOND ONE HAS BROKEN ON THE PASSENGER SIDE. FROM WHAT INFORMATION I CAN GET FROM A FRIEND AT MY LOCAL DEALER, THEY HAVE SOLD 48-50 OF THESE SPRINGS BETWEEN MAY AND AUG 2003. THIS IS SAID T…
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IT IS NOW SEPT. 2003, THE FIRST COIL SPRING BROKE AT THE TOP SECTION ( ONE RING FROM TOP OF COIL) BACK IN AUG. 2003(DRIVER SIDE). NOW THE SECOND ONE HAS BROKEN ON THE PASSENGER SIDE. FROM WHAT INFORMATION I CAN GET FROM A FRIEND AT MY LOCAL DEALER, THEY HAVE SOLD 48-50 OF THESE SPRINGS BETWEEN MAY AND AUG 2003. THIS IS SAID TO BE A VERY UNUSUAL NUMBER OF SPRINGS TO BE REPLACED FOR ANY CAR. IF THIS IS SUCH A COMMON PROBLEM, AND ALL THESE SPRINGS SEEM TO BE BREAKING AT THE EXACT SAME SPOT, I THINK THEY SHOULD BE ON A RECALL LIST FOR A DEFECTIVE PART. CAN SOMEONE LOOK INTO THIS AND LET ME KNOW. THANK YOU
NHTSA ODI #10071277
1,500 miles · Jan 15, 2004
EquipmentUnknown Or OtherVisibility
MY MAJOR COMPLAINT IS THE BLACK GLOSSY PAINT THAT IS PEELING FROM THE SIDE DOOR/REAR QUARTER WINDOW PILARS. THE DEALER SAID THAT THIS IS NOT COVERED UNDER WARRANTY, AND I HAVE HAD SEVERAL QUOTES TO HAVE IT FIXED WHICH ARE IN THE RANGE OF $250 TO $500. THE SIDE MIRROR FELL OFF IN A CAR WASH TWO MONTHS AFTER THE PURCHASE OF THIS V…
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MY MAJOR COMPLAINT IS THE BLACK GLOSSY PAINT THAT IS PEELING FROM THE SIDE DOOR/REAR QUARTER WINDOW PILARS. THE DEALER SAID THAT THIS IS NOT COVERED UNDER WARRANTY, AND I HAVE HAD SEVERAL QUOTES TO HAVE IT FIXED WHICH ARE IN THE RANGE OF $250 TO $500. THE SIDE MIRROR FELL OFF IN A CAR WASH TWO MONTHS AFTER THE PURCHASE OF THIS VEHICLE, HOWEVER THE DEALER DID FIX IT ONCE AT NO CHARGE. THE RADIO DISPLAY DOES NOT WORK RIGHT AWAY, AND USUALLY HAS TO WARM UP BEFORE I AM ABLE TO READ THE DIGITAL DISPLAY. I HAVE ALSO HAD PROBLEMS WITH A SENSOR, WHICH CAUSED THE VEHICLE NOT START, AND THE DEALER PAID FOR THAT SERVICE AS WELL. THE CHECK ENGINE LIGHT HAS BEEN ON ALMOST SINCE THE FIRST DAY I PURCHASED THIS VEHICLE, AND I HAVE HAD SEVERAL DIAGNOSTIC TESTS COMPLETED AT MY COSTS, HOWEVER THE LIGHT WILL GO OFF FOR A WHILE, AND THEN COME BACK ON.
NHTSA ODI #10071196
42,200 miles · Jan 15, 2004
Visibility
MY COMPLAINT AND I KNOW NW I AM NOT THE ONLY ONE WITH A NEWER GRAND-AM AND THE WINDOW MECHANISM BREAK INSIDE THE DOOR CAUSING THE WINDOW TO DROP TOTALLY INSIDE. I HAD A FRONT DRIVER WINDOW GO FEW WEEKS AGO AND THIS WEEK OUT OF THE BLUE, THE SAME SIDE REAR DOOR DID THE SAME THING! DOES THIS SUDDENLY HAPPEN TO GRAND-AM'S WHEN THEY…
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MY COMPLAINT AND I KNOW NW I AM NOT THE ONLY ONE WITH A NEWER GRAND-AM AND THE WINDOW MECHANISM BREAK INSIDE THE DOOR CAUSING THE WINDOW TO DROP TOTALLY INSIDE. I HAD A FRONT DRIVER WINDOW GO FEW WEEKS AGO AND THIS WEEK OUT OF THE BLUE, THE SAME SIDE REAR DOOR DID THE SAME THING! DOES THIS SUDDENLY HAPPEN TO GRAND-AM'S WHEN THEY HIT 42,000 OR WHAT? IMAGINE MY DISBELIEF WHEN TWO WINDOWS BREAK AT THE SAME TIME FOR NO REASON. WHAT BROKE INSIDE IS A WHITE PLASTIC WHEEL, HOWEVER YOU HAVE TO BUY THE SYSTEM INSIDE THE DOOR FOR ABOUT $280 FROM THE DEALER. FOR NOW THE WINDOWS STAY DOWN AND I AM SEARCHING WRECKED JUNK YARDS! I SURE HOPE THEY RECALL THIS CRAP.
NHTSA ODI #10070898
Mileage unknown · Jan 15, 2004
Engine And Engine CoolingPower TrainService Brakes, Hydraulic
THE HEATER CONTROL WON'T WORK AT SPEED 1 AND 2. THE PAINT ON THE WINDOW FRAME IS FALLING AWAY. THE REAR STRUTS FAILED. THE TRANSMISSION COMPLETELY STOPPED WORKING AT ALL WITH NO PRIOR WARNING. THE CAR DOESN'T HEAT UP FULLY WHEN IT GETS UNDER 20 DEGRESS TEMPERATURE. THE ROTORS WARP TOO QUICKLY.
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.
Consequence & remedy
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.
VEHICLE DESCRIPTION: THESE VEHICLES DO NOT COMPLY WITH THE OCCUPANT PROTECTION REQUIREMENTS OF FMVSS NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." THE CONSOLE COVER ON THESE VEHICLES DOES NOT STAY CLOSED WHEN A SPECIFIED VERTICAL LOAD IS APPLIED.
Consequence & remedy
Consequence: IN THE EVENT OF A CRASH, THE CONSOLE COVER COULD OPEN AND THE COVER OR ITEMS STORED UNDER IT COULD INJURE AN OCCUPANT.
Remedy: DEALERS WILL REPLACE THE CONSOLE LATCH MECHANISM.
VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE STEERING WHEEL CAN COME LOOSE FROM THE STEERING SHAFT BECAUSE THE STEERING WHEEL RETAINING NUT COULD HAVE BEEN IMPROPERLY TIGHTENED.
Consequence & remedy
Consequence: THIS CONDITION COULD CAUSE A LOSS OF STEERING CONTROL, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT THE STEERING WHEEL RETAINING NUT FOR CORRECT TIGHTNESS AND TIGHTEN IF NECESSARY.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.
GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Exterior Lighting:turn Signal:switch
GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.
THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.
Additional source detail variants (3)
Suspension:front
THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.
Suspension:front:springs:coil Springs
THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.
Suspension
THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.
PE03031 · Front Suspension Coil Spring Fracture
Opened Jul 14, 2003 · Closed Nov 4, 2003
Status: closed (inferred from source dates) · Suspension:front; Suspension:front:springs:coil Springs
THE SUBJECT VEHICLES ARE EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS.PE03-031 WAS OPENED TO INVESTIGATE REPORTS OF FRACTURE OF THIS SPRING.THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR AND APPARENTLY ORIGINATE IN CORROSION PITS FOUND BENEATH REGIONS OF DAMAGED EPOXY COATING.CONSUMER COMPLAINTS AND WARRANTY DATA SHOW THAT THE FAILURES OCCUR PREDOMINANTLY IN THE ?CORROSION STATES? AND TEND TO APPEAR OUTSIDE OF THE STANDARD 36,000 MILE WARRANTY TERM.THESE DATA ALSO SUGGEST THAT THESE FAILURES WILL CONTINUE TO HAPPEN.SLIGHTLY MORE THAN ONE THIRD OF THE CONSUMER COMPLAINTS HAVE INVOLVED THE BROKEN SPRING COIL CONTACTING THE ADJACENT TIRE.ODI IS UPGRADING PE03-031 TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING THE SCOPE AND CONSEQUENCES OF THESE FAILURES.
Additional source detail variants (2)
Suspension:front
THE SUBJECT VEHICLES ARE EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS.PE03-031 WAS OPENED TO INVESTIGATE REPORTS OF FRACTURE OF THIS SPRING.THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR AND APPARENTLY ORIGINATE IN CORROSION PITS FOUND BENEATH REGIONS OF DAMAGED EPOXY COATING.CONSUMER COMPLAINTS AND WARRANTY DATA SHOW THAT THE FAILURES OCCUR PREDOMINANTLY IN THE ?CORROSION STATES? AND TEND TO APPEAR OUTSIDE OF THE STANDARD 36,000 MILE WARRANTY TERM.THESE DATA ALSO SUGGEST THAT THESE FAILURES WILL CONTINUE TO HAPPEN.SLIGHTLY MORE THAN ONE THIRD OF THE CONSUMER COMPLAINTS HAVE INVOLVED THE BROKEN SPRING COIL CONTACTING THE ADJACENT TIRE.ODI IS UPGRADING PE03-031 TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING THE SCOPE AND CONSEQUENCES OF THESE FAILURES.
Suspension:front:springs:coil Springs
THE SUBJECT VEHICLES ARE EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS.PE03-031 WAS OPENED TO INVESTIGATE REPORTS OF FRACTURE OF THIS SPRING.THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR AND APPARENTLY ORIGINATE IN CORROSION PITS FOUND BENEATH REGIONS OF DAMAGED EPOXY COATING.CONSUMER COMPLAINTS AND WARRANTY DATA SHOW THAT THE FAILURES OCCUR PREDOMINANTLY IN THE ?CORROSION STATES? AND TEND TO APPEAR OUTSIDE OF THE STANDARD 36,000 MILE WARRANTY TERM.THESE DATA ALSO SUGGEST THAT THESE FAILURES WILL CONTINUE TO HAPPEN.SLIGHTLY MORE THAN ONE THIRD OF THE CONSUMER COMPLAINTS HAVE INVOLVED THE BROKEN SPRING COIL CONTACTING THE ADJACENT TIRE.ODI IS UPGRADING PE03-031 TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING THE SCOPE AND CONSEQUENCES OF THESE FAILURES.
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