NHTSA owner reports · September 18, 2026 snapshot.
Suspension complaints
107 reportsClear category filter93,000 miles · Aug 5, 2008
Suspension
1999 PONTIAC GRAND AM COIL SPRINGS BREAK WITHOUT WARNING OR CAUSE. I HAVE 2 OF THESE CARS, AND BOTH HAVE HAD FRONT AND READ COIL SPRINGS BREAK WITHOUT CAUSE. I SEE THERE ARE SEVERAL COMPLAINTS FILED WITH THE NHTSA SINCE THIS WAS INVESTIGATED IN 2004. I REQUEST A NEW INVESTIGATION BE CONDUCTED DUE TO NUMEROUS NEW COMPLAINTS, AND …
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1999 PONTIAC GRAND AM COIL SPRINGS BREAK WITHOUT WARNING OR CAUSE. I HAVE 2 OF THESE CARS, AND BOTH HAVE HAD FRONT AND READ COIL SPRINGS BREAK WITHOUT CAUSE. I SEE THERE ARE SEVERAL COMPLAINTS FILED WITH THE NHTSA SINCE THIS WAS INVESTIGATED IN 2004. I REQUEST A NEW INVESTIGATION BE CONDUCTED DUE TO NUMEROUS NEW COMPLAINTS, AND THE FACT THAT MOST PEOPLE WILL NOT TAKE THE TIME TO REPORT CASES, AND THERE ARE MANY OF THE VEHICLES ON THE ROAD BEING DRIVEN WITH THIS DANGER EXISTING. *TR
NHTSA ODI #10236988
73,500 miles · Jul 17, 2008
Suspension
FRONT COIL SPRING SNAPPED. NO APPARENT PRIOR PROBLEMS, JUST A CLEAN BREAK. IT HAPPENED AT A SLOW RATE OF SPEED AND DID NOT CAUSE TIRE DAMAGE. NO KNOWN CAUSE FOR THE BREAK, OTHER THAN POSSIBLE MANUFACTURE DEFECT. BOTH FRONT COIL SPRINGS WERE REPLACED AT A COST OF ABOUT $500. *TR
NHTSA ODI #10234694
Mileage unknown · Jul 10, 2008
Suspension
PROBLEMS WITH THE SUSPENSION WITH SPRING COILS BREAKING .. NOTICE OF PULLING WENT FOR ALIGNMENT AND FOUND COIL RIGHT REAR BROKE AND PUNCTURED TIRE , HAD REPLACED AND NEW TIRE AND ALIGNMENT , THEN YEAR LATER FRONT RIGHT BROKE AND PULLING AGAIN HAD REPLACE ASAP . *TR
NHTSA ODI #10233826
75,000 miles · Jun 25, 2008
Suspension
THE COIL SPRING ON THE STRUT ON THE FRONT OF A 1999 PONTIAC GRAND AM BROKE. THIS WAS REPLACED WITH A NEW SPRING ON BOTH SIDES OF THE CAR. IN TALKING TO MANY REPAIR SHOPS, THIS IS A VERY COMMON PROBLEM WITH THIS SERIES OF GM CARS. THIS INCIDENT HAPPENED AT LOW SPEED IN TOWN, BUT HAD IT HAPPENED AT HIGHWAY SPEED THE OUTCOME COULD …
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THE COIL SPRING ON THE STRUT ON THE FRONT OF A 1999 PONTIAC GRAND AM BROKE. THIS WAS REPLACED WITH A NEW SPRING ON BOTH SIDES OF THE CAR. IN TALKING TO MANY REPAIR SHOPS, THIS IS A VERY COMMON PROBLEM WITH THIS SERIES OF GM CARS. THIS INCIDENT HAPPENED AT LOW SPEED IN TOWN, BUT HAD IT HAPPENED AT HIGHWAY SPEED THE OUTCOME COULD HAVE BEEN A BAD WRECK. THE LOCAL SERVICE MANAGER AT THE PONTIAC DEALER STATED THIS WAS FAIRLY COMMON, BUT THEY WOULD ONLY PAY FOR REPAIRS IF THE OWNER HAD AN EXTENDED WARRANTY. I HAVE THE OLD PARTS IN MY POSSESSION. THIS WAS A CLEAN BREAK, NOT SOMETHING THAT WAS CRACKED FOR A PERIOD OF TIME. *TR
NHTSA ODI #10232326
95,000 miles · Jun 6, 2008
Suspension
1999 PONTIAC GRAND AM -- THE VEHICLE IS EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS. THIS IS REGARDING FRACTURE OF THIS SPRING. THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR. I HAD BOTH COILS FRACTURE. FIRST (PASSENGER…
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1999 PONTIAC GRAND AM -- THE VEHICLE IS EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS. THIS IS REGARDING FRACTURE OF THIS SPRING. THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR. I HAD BOTH COILS FRACTURE. FIRST (PASSENGER FRONT AT APPROXIMATELY 95,000 MILES AND THE DRIVER FRONT HAPPENED AT ABOUT 110,000 MILES). THERE APPEARS TO BE VERY LITTLE WEAR OR PITTING ON THESE COILS. COIL COATING IS IN TACT AND IS IN VERY GOOD CONDITION FOR THE YEAR AND MILES. THE COILS FRACTURE IN THE SAME LOCATION. THE FRACTURE IS VERY DANGEROUS AND CAN CAUSE A PUNCTURE IN THE TIRES. I AM REFERENCING AN EXISTING COMPLAINT NOTICE #PE03-031. INVESTIGATE REPORTS. *TR
NHTSA ODI #10230128
Mileage unknown · Mar 5, 2008
SuspensionCrash
REAR STABILIZER BAR BROKE CAUSING THE VEHICLE TO SPIN, CROSS 4 TRAFFIC LANES, AND COLLIDE INTO AN 8-12" CURB RESULTING IN A SHATTERED WIND DEFLECTER AND 8-10" CRACK IN BUMPER STABILIZER BAR WAS REPLACED ALONG WITH THE REQUIRED NUT AND BOLT AND A 4 WHEEL ALIGNMENT WHICH IS NECESSARY WHEN THE STABILIZER BAR IS REPLACED. *TR
NHTSA ODI #10220169
Mileage unknown · Jan 22, 2008
SuspensionCrashInjury
LEFT REAR AXEL SPINDLE BROKE WHILE GOING AROUND A SHARP CURVE CHANGING HIGHWAYS.CAUSING THE CAR TO SLIDE OUT OF CONTROL LANDING IN A RAVINE. VERY LUCKY TO EVEN BE ALIVE. *TR
NHTSA ODI #10215654
117,800 miles · Dec 16, 2007
Suspension
LEFT FRONT SPRING BROKE AT FIRST COIL OF SPRING. CAR WAS NOT MOVING AT THE TIME, BUT THE SPRING CONTACTED THE TIRE. TIRE WOULD HAVE BEEN DESTROYED IF VEHICLE HAD BEEN MOVING. REPLACE ENTIRE STRUT ASSEMBLY, STILL HAVE THE OLD PARTS. *TR
NHTSA ODI #10212031
Mileage unknown · Sep 1, 2007
Suspension
I HEARD A STRANGE NOISE IN A 1999 PONTIAC GRAND AM, WHILE HEADING FOR HOME. THE TIRE SOON WENT FLAT, AND UPON INSPECTION THE CAUSE WAS A BROKEN COIL SPRING IN THE RIGHT FRONT. A SPARE WAS PUT ON THE VEHICLE, BUT DUE TO THE SPRING BEING BROKEN, THE RIGHT FRONT OF THE CAR STILL DRAGGED. THIS HAPPENED TODAY, BUT PLANS ARE BEING …
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I HEARD A STRANGE NOISE IN A 1999 PONTIAC GRAND AM, WHILE HEADING FOR HOME. THE TIRE SOON WENT FLAT, AND UPON INSPECTION THE CAUSE WAS A BROKEN COIL SPRING IN THE RIGHT FRONT. A SPARE WAS PUT ON THE VEHICLE, BUT DUE TO THE SPRING BEING BROKEN, THE RIGHT FRONT OF THE CAR STILL DRAGGED. THIS HAPPENED TODAY, BUT PLANS ARE BEING MADE TO REPAIR THE COIL SPRING IN THE NEAR FUTURE. *JB
NHTSA ODI #10201657
110,000 miles · Apr 19, 2007
Suspension
TL THE CONTACT AND FAMILY MEMBER OWNS A 1999 PONTIAC GRAND AM. ON THE SPOUSES VEHICLE BOTH OF THE FRONT COIL SPRINGS BROKE AND ON THE CONTACT'S VEHICLE THE FRONT AND REAR COIL SPRING BROKE. THE CONTACT WAS ABLE TO BE DRIVE THE VEHICLE; HOWEVER, THE SPOUSES HAD TO BE TOWED. THE FAILURES OCCURED WHILE THEY WERE DRIVING OUT OF …
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TL THE CONTACT AND FAMILY MEMBER OWNS A 1999 PONTIAC GRAND AM. ON THE SPOUSES VEHICLE BOTH OF THE FRONT COIL SPRINGS BROKE AND ON THE CONTACT'S VEHICLE THE FRONT AND REAR COIL SPRING BROKE. THE CONTACT WAS ABLE TO BE DRIVE THE VEHICLE; HOWEVER, THE SPOUSES HAD TO BE TOWED. THE FAILURES OCCURED WHILE THEY WERE DRIVING OUT OF THE DRIVEWAY AT 5MPH. HIS WIFES FAILURE WAS IN JUNE 2006.
NHTSA ODI #10188340
Official recalls
3Jul 3, 2014
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.
Consequence & remedy
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.
May 18, 2000
VEHICLE DESCRIPTION: THESE VEHICLES DO NOT COMPLY WITH THE OCCUPANT PROTECTION REQUIREMENTS OF FMVSS NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." THE CONSOLE COVER ON THESE VEHICLES DOES NOT STAY CLOSED WHEN A SPECIFIED VERTICAL LOAD IS APPLIED.
Consequence & remedy
Consequence: IN THE EVENT OF A CRASH, THE CONSOLE COVER COULD OPEN AND THE COVER OR ITEMS STORED UNDER IT COULD INJURE AN OCCUPANT.
Remedy: DEALERS WILL REPLACE THE CONSOLE LATCH MECHANISM.
Dec 15, 1998
VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE STEERING WHEEL CAN COME LOOSE FROM THE STEERING SHAFT BECAUSE THE STEERING WHEEL RETAINING NUT COULD HAVE BEEN IMPROPERLY TIGHTENED.
Consequence & remedy
Consequence: THIS CONDITION COULD CAUSE A LOSS OF STEERING CONTROL, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT THE STEERING WHEEL RETAINING NUT FOR CORRECT TIGHTNESS AND TIGHTEN IF NECESSARY.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3RQ04005 · Turn Signal Failures
Opened Jun 18, 2004 · Closed Nov 30, 2004
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal:switch
GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Additional source detail variants (2)
Exterior Lighting:hazard Flashing Warning Lights:switch
GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Exterior Lighting:turn Signal:switch
GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.
EA03021 · Front Suspension Coil Spring Fracture
Opened Nov 4, 2003 · Closed Oct 19, 2004
Status: closed (inferred from source dates) · Suspension; Suspension:front; Suspension:front:springs:coil Springs
THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.
Additional source detail variants (3)
Suspension:front
THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.
Suspension:front:springs:coil Springs
THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.
Suspension
THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.
PE03031 · Front Suspension Coil Spring Fracture
Opened Jul 14, 2003 · Closed Nov 4, 2003
Status: closed (inferred from source dates) · Suspension:front; Suspension:front:springs:coil Springs
THE SUBJECT VEHICLES ARE EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS.PE03-031 WAS OPENED TO INVESTIGATE REPORTS OF FRACTURE OF THIS SPRING.THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR AND APPARENTLY ORIGINATE IN CORROSION PITS FOUND BENEATH REGIONS OF DAMAGED EPOXY COATING.CONSUMER COMPLAINTS AND WARRANTY DATA SHOW THAT THE FAILURES OCCUR PREDOMINANTLY IN THE ?CORROSION STATES? AND TEND TO APPEAR OUTSIDE OF THE STANDARD 36,000 MILE WARRANTY TERM.THESE DATA ALSO SUGGEST THAT THESE FAILURES WILL CONTINUE TO HAPPEN.SLIGHTLY MORE THAN ONE THIRD OF THE CONSUMER COMPLAINTS HAVE INVOLVED THE BROKEN SPRING COIL CONTACTING THE ADJACENT TIRE.ODI IS UPGRADING PE03-031 TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING THE SCOPE AND CONSEQUENCES OF THESE FAILURES.
Additional source detail variants (2)
Suspension:front
THE SUBJECT VEHICLES ARE EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS.PE03-031 WAS OPENED TO INVESTIGATE REPORTS OF FRACTURE OF THIS SPRING.THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR AND APPARENTLY ORIGINATE IN CORROSION PITS FOUND BENEATH REGIONS OF DAMAGED EPOXY COATING.CONSUMER COMPLAINTS AND WARRANTY DATA SHOW THAT THE FAILURES OCCUR PREDOMINANTLY IN THE ?CORROSION STATES? AND TEND TO APPEAR OUTSIDE OF THE STANDARD 36,000 MILE WARRANTY TERM.THESE DATA ALSO SUGGEST THAT THESE FAILURES WILL CONTINUE TO HAPPEN.SLIGHTLY MORE THAN ONE THIRD OF THE CONSUMER COMPLAINTS HAVE INVOLVED THE BROKEN SPRING COIL CONTACTING THE ADJACENT TIRE.ODI IS UPGRADING PE03-031 TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING THE SCOPE AND CONSEQUENCES OF THESE FAILURES.
Suspension:front:springs:coil Springs
THE SUBJECT VEHICLES ARE EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS.PE03-031 WAS OPENED TO INVESTIGATE REPORTS OF FRACTURE OF THIS SPRING.THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR AND APPARENTLY ORIGINATE IN CORROSION PITS FOUND BENEATH REGIONS OF DAMAGED EPOXY COATING.CONSUMER COMPLAINTS AND WARRANTY DATA SHOW THAT THE FAILURES OCCUR PREDOMINANTLY IN THE ?CORROSION STATES? AND TEND TO APPEAR OUTSIDE OF THE STANDARD 36,000 MILE WARRANTY TERM.THESE DATA ALSO SUGGEST THAT THESE FAILURES WILL CONTINUE TO HAPPEN.SLIGHTLY MORE THAN ONE THIRD OF THE CONSUMER COMPLAINTS HAVE INVOLVED THE BROKEN SPRING COIL CONTACTING THE ADJACENT TIRE.ODI IS UPGRADING PE03-031 TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING THE SCOPE AND CONSEQUENCES OF THESE FAILURES.