NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
69 reports68,000 miles · Apr 8, 2011
Engine And Engine Cooling
IN 2007 ENGINE FAILED IN THE INTERSECTION OF US RT 34 AND YORK ROAD IN HINSDALE, IL. THE POLICE PUSHED THE CAR TO A LAND ROVER DEALERSHIP NEARBY. THE DEALERSHIP REPLACED THE FUEL SYSTEM BUT NOT THE INTAKE MANIFOLD. TODAY THE MANIFOLD IS CLOGGED AND NEEDS TO BE REPLACED. IT IS CLOGGED FROM BAD FUEL FROM THE FUEL SYSTEM …
Read full complaint
IN 2007 ENGINE FAILED IN THE INTERSECTION OF US RT 34 AND YORK ROAD IN HINSDALE, IL. THE POLICE PUSHED THE CAR TO A LAND ROVER DEALERSHIP NEARBY. THE DEALERSHIP REPLACED THE FUEL SYSTEM BUT NOT THE INTAKE MANIFOLD. TODAY THE MANIFOLD IS CLOGGED AND NEEDS TO BE REPLACED. IT IS CLOGGED FROM BAD FUEL FROM THE FUEL SYSTEM REPLACEMENT. NOW THE ENGINE NEEDS TO BE REPLACED AND I CAN'T TRADE IT, NO ONE WILL TAKE IT. THE CAR HAS BEEN REGULARLY SERVICED AND ONLY 68,000 MILES. *TR
NHTSA ODI #10395262
32,000 miles · Mar 25, 2011
Engine And Engine CoolingPower Train
DURING HIGH SPEEDS (55-70 MPH) CAR WOULD DOWN SHIFT INTO LOW GEAR FOR NO REASON. CHECK ENGINE LIGHT WOULD COME ON SHORTLY AFTER AND CAR RAN ROUGH. ON ONE OCCASION WHILE PULLING OUT ONTO A HIGHWAY THE CAR WOULD NOT ACCELERATE. BRAKES REPLACED AT APPROX. 11K MILES. ALL RECOMMENDED SERVICE WAS DONE ON TIME ACCORDING TO THE PASSP…
Read full complaint
DURING HIGH SPEEDS (55-70 MPH) CAR WOULD DOWN SHIFT INTO LOW GEAR FOR NO REASON. CHECK ENGINE LIGHT WOULD COME ON SHORTLY AFTER AND CAR RAN ROUGH. ON ONE OCCASION WHILE PULLING OUT ONTO A HIGHWAY THE CAR WOULD NOT ACCELERATE. BRAKES REPLACED AT APPROX. 11K MILES. ALL RECOMMENDED SERVICE WAS DONE ON TIME ACCORDING TO THE PASSPORT SCHEDULE. STOPPED TO GET GAS AND CAR WOULD NOT START. HAD TO GET CAR TOWED 40 MILES AND TAKE A TAXI HOME. I WENT TO ARBITRATION WITH LRNA AND I GOT A 2005 REPLACEMENT. SEE MY 2ND POST ABOUT THIS TRUCK - ENGINE IS SHOT- HEAD GASKET BROKEN, THERMOSTAT SHOT, BREAKS AT 25K MILES, CRACKED MANIFOLD, CRACKED ENGINE HOSES. *TR
NHTSA ODI #10392881
45,370 miles · Jan 25, 2011
Engine And Engine Cooling
I PURCHASED MY FREELANDER BRAND NEW IN JULY 2004. AT APPROXIMATELY 45,000 MILES THE ENGINE SUDDENLY OVERHEATED. I TOOK IT THE DEALERSHIP THE NEXT DAY. THEY SAID THERE IS A DEFECT IN THE ENGINE BLOCK AND THAT THIS PARTICULAR MODEL LEAKS OIL INTO THE HEAD GASKET CAUSING THE ENGINE TO FAIL. THEY REPLACED MY ENTIRE ENGINE UNDER THE…
Read full complaint
I PURCHASED MY FREELANDER BRAND NEW IN JULY 2004. AT APPROXIMATELY 45,000 MILES THE ENGINE SUDDENLY OVERHEATED. I TOOK IT THE DEALERSHIP THE NEXT DAY. THEY SAID THERE IS A DEFECT IN THE ENGINE BLOCK AND THAT THIS PARTICULAR MODEL LEAKS OIL INTO THE HEAD GASKET CAUSING THE ENGINE TO FAIL. THEY REPLACED MY ENTIRE ENGINE UNDER THE MANUFACTURERS WARRANTY AT NO CHARGE. THIS WAS JULY 2007. NOW I'M AT 75,000 MILES ON THE VEHICLE (ONLY 30,000 MILES ON THIS ENGINE) AND THE DEALERSHIP'S SHOP SAYS TO "GET RIDE OF IT"...I WILL NEED A NEW ENGINE BECAUSE IT IS LEAKING OIL ONTO THE HEAD GASKET. I CANNOT AFFORD TO PURCHASE A NEW ENGINE FOR MY CAR AND CAN'T IN GOOD CONSCIENCE SELL THE VEHICLE TO SOMEONE ELSE...THIS PUTS ME IN TERRIBLE DILEMMA AND ONE WHICH I FEEL THE MANUFACTURER IS RESPONSIBLE FOR. I CONTACTED THE MANUFACTURERS DISTRICT OFFICE LAST WEEK AND AM STILL WAITING FOR A RESPONSE. I AM ALSO TRYING TO FIND LEGAL HELP IN THIS SITUATION. ALSO, THERE HAS BEEN ONGOING PROBLEMS WITH A "CACKLING" NOISE IN THE RIGHT FRONT WHEEL WELL. I'VE ADDRESSED IT MANY TIMES WITH THE DEALERSHIP. THEY SAID THEY FIXED IT BUT IT STILL MAKES NOISE. THEY SAID ITS A BUSING PART (I BELIEVE). *TR
NHTSA ODI #10378655
57,561 miles · Jan 5, 2011
Engine And Engine Cooling
LOSS POWER WHILE DRIVING RESULTING IN HAVING TO REPLACE ENGINE. THE ENGINE WAS REPLACED AND AGAIN WHILE DRIVING ON 11/19/10 LOSS POWER. ENGINE HAS BEEN DIAGNOSED WITH ENGINE FAILURE. FAILURE OCCURRED AT 74639 MILES
NHTSA ODI #10375747
94,000 miles · Dec 6, 2010
Engine And Engine CoolingUnknown Or Other
ENGINE OVERHEATING AND EVENTUAL SEIZURE AS A RESULT OF COOLANT LOSS THROUGH CRACKED CYLINDER SLEEVES. THIS CONDITION, ACCORDING TO THE LAND ROVER DEALERSHIP, CANNOT BE CORRECTED. THE ONLY SOLUTION INVOLVES ENGINE REPLACEMENT, EXCEPT THAT NO REPLACEMENT ENGINES ARE AVAILABLE DUE TO THE PRODUCER'S DEFAULT. WAS INFORMED BY THE DE…
Read full complaint
ENGINE OVERHEATING AND EVENTUAL SEIZURE AS A RESULT OF COOLANT LOSS THROUGH CRACKED CYLINDER SLEEVES. THIS CONDITION, ACCORDING TO THE LAND ROVER DEALERSHIP, CANNOT BE CORRECTED. THE ONLY SOLUTION INVOLVES ENGINE REPLACEMENT, EXCEPT THAT NO REPLACEMENT ENGINES ARE AVAILABLE DUE TO THE PRODUCER'S DEFAULT. WAS INFORMED BY THE DEALER THAT THIS ENGINE PROBLEM IS SYSTEMIC IN THE FREELANDER MODEL.
NHTSA ODI #10370075
70,000 miles · Nov 18, 2010
Engine And Engine CoolingVisibility
TL*THE CONTACT OWNS A 2004 LAND ROVER FREELANDER. THE CONTACT STATED THAT THE COOLANT WAS LEAKING INTERNALLY INTO THE ENGINE. THE DEALER INSPECTED THE ENGINE AND STATED THAT IT NEEDED TO BE REPLACED INSTEAD OF REPAIRED. THE MANUFACTURER STATED THAT THEY WILL OFFER THE CONTACT MONEY FOR THE VEHICLE, BUT AT A REDUCED RATE BECAUS…
Read full complaint
TL*THE CONTACT OWNS A 2004 LAND ROVER FREELANDER. THE CONTACT STATED THAT THE COOLANT WAS LEAKING INTERNALLY INTO THE ENGINE. THE DEALER INSPECTED THE ENGINE AND STATED THAT IT NEEDED TO BE REPLACED INSTEAD OF REPAIRED. THE MANUFACTURER STATED THAT THEY WILL OFFER THE CONTACT MONEY FOR THE VEHICLE, BUT AT A REDUCED RATE BECAUSE OF THE ENGINE. THE DEALER STATED THAT WAS AN USUAL PRACTICE BECAUSE THE MANUFACTURER DOES NOT STAND BEHIND THEIR VEHICLES. THE FAILURE AND CURRENT MILEAGES WERE 70000. UPDATED 02/03/11*LJ THE CONSUMER ALSO STATED WHEN THE HEAT WAS TURNED ON, AN ODOR WOULD EMIT. UPDATED 03/17/11
NHTSA ODI #10366713
70,000 miles · Nov 18, 2010
Engine And Engine Cooling
ENGINE IN 2004 LAND ROVER FREELANDER WAS A TOTAL LOSS AFTER COOLANT LEAK INTO ENGINE. LAND ROVER CONTINUES TO DENY THERE IS A DEFECT. LOCAL SERVICE MANAGER SAYS IT WOULD TAKE $13,000 TO REPLACE THE ENGINE, WHICH CANNOT BE REPAIRED. THAT WAS FOUR MONTHS AFTER SPENDING $3,000 TO REPLACE ENGINE PARTS MANAGER SAID WOULD CORRECT PROB…
Read full complaint
ENGINE IN 2004 LAND ROVER FREELANDER WAS A TOTAL LOSS AFTER COOLANT LEAK INTO ENGINE. LAND ROVER CONTINUES TO DENY THERE IS A DEFECT. LOCAL SERVICE MANAGER SAYS IT WOULD TAKE $13,000 TO REPLACE THE ENGINE, WHICH CANNOT BE REPAIRED. THAT WAS FOUR MONTHS AFTER SPENDING $3,000 TO REPLACE ENGINE PARTS MANAGER SAID WOULD CORRECT PROBLEMS. *TR
NHTSA ODI #10366682
65,000 miles · Oct 13, 2010
Engine And Engine Cooling
THE LAND ROVER FREELANDER WAS CONTINUED TO BE MANUFACTURED WITH A FAULTY ENGINE BLOCK THAT CAUSES COOLANT TO LEAK INTO THE ENGINE WHICH RESULTS IN NEEDING TO REPLACE THE ENGINE AT CONSUMERS EXPENSE. IT IS VERY IRRESPONSIBLE TO KNOWINGLY PRODUCE A VEHICLE THAT HAS SUCH A PROBLEM. UNFORTUNATELY FOR THE LAND ROVER FREELANDER OWN…
Read full complaint
THE LAND ROVER FREELANDER WAS CONTINUED TO BE MANUFACTURED WITH A FAULTY ENGINE BLOCK THAT CAUSES COOLANT TO LEAK INTO THE ENGINE WHICH RESULTS IN NEEDING TO REPLACE THE ENGINE AT CONSUMERS EXPENSE. IT IS VERY IRRESPONSIBLE TO KNOWINGLY PRODUCE A VEHICLE THAT HAS SUCH A PROBLEM. UNFORTUNATELY FOR THE LAND ROVER FREELANDER OWNERS THIS ENGINE ISSUE HAS ONLY BEEN DISCOVERED BY FIRST HAND EXPERIENCE....HENCE THE NUMEROUS CONSUMER COMPLAINTS TO WHICH LAND ROVER HAS DONE NOTHING ABOUT. *TR
NHTSA ODI #10360281
90,762 miles · Aug 9, 2010
Engine And Engine Cooling
COOLANT VANISHING, REPLACED THERMOSTAT AND WAS TOLD THE ISSUE WAS FIXED. CONTINUED TO HAVE COOLANT DISAPPEAR (NO LEAKING UNDER VEHICLE). CAR WAS RUNNING "ROUGH" AS WELL, TOLD CYLINDER 2 WAS MISFIRING, REPLACED COIL WHEN HAVING TUNE UP PERFORMED. CAR RAN WELL FOR LESS THAN A MONTH, THEN NOTICED A "TICKING" SOUND WHEN STARTING T…
Read full complaint
COOLANT VANISHING, REPLACED THERMOSTAT AND WAS TOLD THE ISSUE WAS FIXED. CONTINUED TO HAVE COOLANT DISAPPEAR (NO LEAKING UNDER VEHICLE). CAR WAS RUNNING "ROUGH" AS WELL, TOLD CYLINDER 2 WAS MISFIRING, REPLACED COIL WHEN HAVING TUNE UP PERFORMED. CAR RAN WELL FOR LESS THAN A MONTH, THEN NOTICED A "TICKING" SOUND WHEN STARTING THE CAR THAT WOULDN'T GO AWAY. HAD VEHICLE TOWED TO NEAREST REPAIR FACILITY 70MILES AWAY, AND HAVE BEEN TOLD WE HAVE BOTH A SLIPPED CYLINDER INTO THE BLOCK AND HEAD GASKET FAILURE WITH MODERATE AMOUNTS OF COOLANT IN OIL. THUS RESULTING IN NEED FOR FULL ENGINE REPLACEMENT AT SLIGHTLY OVER 90,000 MILES. *TR
NHTSA ODI #10348305
87,950 miles · Jun 17, 2010
Electrical SystemEngine And Engine CoolingService Brakes, Hydraulic
REPLACED THERMOSTAT DUE TO COOLANT LEAKAGE. SERVICE ENGINE SOON LIGHT KEEPS COMING ON AND CAR LOOSES POWER AND SHAKES VIOLENTLY. HAVE HAD TO PULL OVER NUMEROUS TIMES AND SHUT ENGINE DOWN AND LEAVE FOR A FEW MINUTES, SERVICE ENGINE SOON LIGHT STAYS ILLUMINATED. NOW TC (TRACTION CONTROL) AND DOWNHILL DECENT LIGHT KEEP COMING ON. T…
Read full complaint
REPLACED THERMOSTAT DUE TO COOLANT LEAKAGE. SERVICE ENGINE SOON LIGHT KEEPS COMING ON AND CAR LOOSES POWER AND SHAKES VIOLENTLY. HAVE HAD TO PULL OVER NUMEROUS TIMES AND SHUT ENGINE DOWN AND LEAVE FOR A FEW MINUTES, SERVICE ENGINE SOON LIGHT STAYS ILLUMINATED. NOW TC (TRACTION CONTROL) AND DOWNHILL DECENT LIGHT KEEP COMING ON. TOOK TO REPAIR SHOP AND THEY REPLACED BRAKE LIGHT SWITCH, BUT LIGHTS ILLUMINATED WHILE ON THEIR FINAL TEST DRIVE. THEY TOLD ME EVERYTHING WAS FINE, IT COULD BE A WIRING ISSUE WITH THE HARNESS AND WOULD NEED TO SCHEDULE TIME TO INVESTIGATE. I LEFT THE SHOP AND DROVE 1.5HRS HOME ONLY TO HAVE MY HUSBAND FOLLOW ME IN THE CAR WHILE I HAD OUR 3YR OLD CHILD WITH ME AND TELL ME THE BRAKE LIGHTS AREN'T WORKING AT ALL! WHEN IS ENOUGH TO DO SOMETHING ABOUT THESE UNSAFE VEHICLES??? WE HAVE ALSO JUST CHANGED BRAKE DISCS/ROTORS AND PADS FOR THE 3RD TIME AT 87,000 MILES. *TR
NHTSA ODI #10336896
NHTSA investigations
1EA05016 · Brake Light Switch Failure
Opened Oct 14, 2005 · Closed Feb 22, 2007
Status: closed (inferred from source dates) · Exterior Lighting:brake Lights; Exterior Lighting:brake Lights:switch
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Additional source detail variants (2)
Exterior Lighting:brake Lights
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Exterior Lighting:brake Lights:switch
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Illustration