NHTSA owner reports · September 18, 2026 snapshot.
Visibility complaints
9 reportsClear category filter86,000 miles · Feb 4, 2013
EngineLatches/locks/linkagesStructure
I HAVE A LAND ROVER FREE LANDER 2004 I BOUGHT IT WITH 30,000 MILES ON IT, IT RAN FINE FOR A WHILE THEN THE CHILD SAFETY LOCKS MAL- FUNCTIONED. THE PEOPLE WHO SAT IN THE BACK SEAT COULD NOT GET OUT I HAD TO OPEN THE REAR DOORS FROM THE OUTSIDE.THE SUN ROOF STOP WORKING AS DID THE REAR WINDOWS ON BOTH SIDES OF THE TRUCK. I TRIE…
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I HAVE A LAND ROVER FREE LANDER 2004 I BOUGHT IT WITH 30,000 MILES ON IT, IT RAN FINE FOR A WHILE THEN THE CHILD SAFETY LOCKS MAL- FUNCTIONED. THE PEOPLE WHO SAT IN THE BACK SEAT COULD NOT GET OUT I HAD TO OPEN THE REAR DOORS FROM THE OUTSIDE.THE SUN ROOF STOP WORKING AS DID THE REAR WINDOWS ON BOTH SIDES OF THE TRUCK. I TRIED TO START IT THREE WEEKS AGO NO LUCK IT WAS TOWED TO THE DEALERSHIP THEY TOLD ME I NEEDED TWO SENSORS $800 THEN THEY TESTED THE ENGINE THE LEFT SIDE NO LONGER WORKED $5800 TO REPAIR THE TRUCK THAT NOW HAS 87,000 MILES. I THOUGHT THESE TRUCKS WERE BUILT TO LAST.I LOVED THE SAFETY OF THESE TRUCKS BUT WHAT GOOD IS SAFETY IT THEY DO NOT LAST ?!?!? *TR
NHTSA ODI #10496278
62,000 miles · Oct 22, 2011
Engine And Engine CoolingVisibility
LIKE THE MYRIAD OF OTHER COMPLAINTS ABOUT THIS VEHICLE, (HTTP://TOWNHALL-TALK.EDMUNDS.COM/WEBX?14@@.F142477/93#MSG93, HTTP://TOWNHALL-TALK.EDMUNDS.COM/DIRECT/VIEW/.EEA90DB, HTTP://WWW.BUSINESSWEEK.COM/THE_THREAD/BLOGSPOTTING/ARCHIVES/2005/07/BLOGGER_TAKES_O.HTML FOR A TINY EXAMPLE) I TOO BEGAN EXPERIENCING THE EXACT SAME OVERHEA…
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LIKE THE MYRIAD OF OTHER COMPLAINTS ABOUT THIS VEHICLE, (HTTP://TOWNHALL-TALK.EDMUNDS.COM/WEBX?14@@.F142477/93#MSG93, HTTP://TOWNHALL-TALK.EDMUNDS.COM/DIRECT/VIEW/.EEA90DB, HTTP://WWW.BUSINESSWEEK.COM/THE_THREAD/BLOGSPOTTING/ARCHIVES/2005/07/BLOGGER_TAKES_O.HTML FOR A TINY EXAMPLE) I TOO BEGAN EXPERIENCING THE EXACT SAME OVERHEATING PROBLEMS NOT TOO FAR PAST THE WARRANTY EXPIRATION. IT IS VERY, VERY WELL DOCUMENTED THAT THERE IS A COMPLETE FAILURE IN THE COOLING SYSTEM IN THE FREELANDERS. CAN YOU PLEASE, PLEASE, PLEASE DO SOMETHING ABOUT IT? I HAVE ALSO HAD PROBLEMS WITH THE AUTOMATIC WINDOWS, INCLUDING ONE ACTUALLY STUCK PARTIALLY DOWN CURRENTLY BECAUSE I'M PAST WARRANTY. BUT THAT'S SMALL POTATOES COMPARED TO THE OVERHEATING ISSUE. *TR
NHTSA ODI #10432455
70,000 miles · Nov 18, 2010
Engine And Engine CoolingVisibility
TL*THE CONTACT OWNS A 2004 LAND ROVER FREELANDER. THE CONTACT STATED THAT THE COOLANT WAS LEAKING INTERNALLY INTO THE ENGINE. THE DEALER INSPECTED THE ENGINE AND STATED THAT IT NEEDED TO BE REPLACED INSTEAD OF REPAIRED. THE MANUFACTURER STATED THAT THEY WILL OFFER THE CONTACT MONEY FOR THE VEHICLE, BUT AT A REDUCED RATE BECAUS…
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TL*THE CONTACT OWNS A 2004 LAND ROVER FREELANDER. THE CONTACT STATED THAT THE COOLANT WAS LEAKING INTERNALLY INTO THE ENGINE. THE DEALER INSPECTED THE ENGINE AND STATED THAT IT NEEDED TO BE REPLACED INSTEAD OF REPAIRED. THE MANUFACTURER STATED THAT THEY WILL OFFER THE CONTACT MONEY FOR THE VEHICLE, BUT AT A REDUCED RATE BECAUSE OF THE ENGINE. THE DEALER STATED THAT WAS AN USUAL PRACTICE BECAUSE THE MANUFACTURER DOES NOT STAND BEHIND THEIR VEHICLES. THE FAILURE AND CURRENT MILEAGES WERE 70000. UPDATED 02/03/11*LJ THE CONSUMER ALSO STATED WHEN THE HEAT WAS TURNED ON, AN ODOR WOULD EMIT. UPDATED 03/17/11
NHTSA ODI #10366713
50,000 miles · May 13, 2009
Engine And Engine CoolingEquipmentVisibility
2004 LAND ROVER FREELANDER HSE, ENGINE PROBLEMS AT 50K MILES- ELECTRICAL PROBLEMS, REAR PASSENGER WINDOW MOTOR, VERY COSTLY, BOUGHT THE CAR IN 2007 WITH 38K, HARDLY DRIVE THE CAR CAUSE I TRAVEL FOR WORK AND HAVE RENTAL CARS, BUT WHEN I DO DRIVE THE FREELANDER- IT CAUSES ME MONEY, SOMETHING WILL BREAK EVEN IF I DRIVE IT FOR 5 MIL…
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2004 LAND ROVER FREELANDER HSE, ENGINE PROBLEMS AT 50K MILES- ELECTRICAL PROBLEMS, REAR PASSENGER WINDOW MOTOR, VERY COSTLY, BOUGHT THE CAR IN 2007 WITH 38K, HARDLY DRIVE THE CAR CAUSE I TRAVEL FOR WORK AND HAVE RENTAL CARS, BUT WHEN I DO DRIVE THE FREELANDER- IT CAUSES ME MONEY, SOMETHING WILL BREAK EVEN IF I DRIVE IT FOR 5 MILES...LAND ROVER SHOULD COMPENSATE FREELANDER OWNERS BECAUSE THESE CARS SHOULDN'T BE SOLD TO US WHEN THE CAR ITSELF IS UNSAFE AND A LEMON IN THE BEGINNING...PLEASE- HELP!! INCIDENTAL DATES ARE TOO MUCH TO LIST!! *TR
NHTSA ODI #10268639
38,000 miles · Dec 1, 2008
Engine And Engine CoolingVisibility
I OWN A USED 2004 LAND ROVER FREELANDER. WHILE DRIVING BACK FROM ILLINOIS DURING A SNOW STORM THE LR'S WINDOW WIPERS STOPPED WORKING. THE WINDSHIELD WIPERS STOPPED HALFWAY DURING WIPING AND I WAS FORCED TO CLICK THEM ON AND OFF TO GET THEM TO WORK. I AM ALSO EXPERIENCING COOLANT PROBLEMS DO TO THE FAULTY ENGINE DESIGN THE LAN…
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I OWN A USED 2004 LAND ROVER FREELANDER. WHILE DRIVING BACK FROM ILLINOIS DURING A SNOW STORM THE LR'S WINDOW WIPERS STOPPED WORKING. THE WINDSHIELD WIPERS STOPPED HALFWAY DURING WIPING AND I WAS FORCED TO CLICK THEM ON AND OFF TO GET THEM TO WORK. I AM ALSO EXPERIENCING COOLANT PROBLEMS DO TO THE FAULTY ENGINE DESIGN THE LAND ROVER IS WELL AWARE OF AND REFUSES TO FIX. THIS PROBLEM WILL EVENTUALLY LEAD TO A REQUIRED ENGINE REPLACEMENT THAT LAND ROVER IS WELL AWARE OF AND REFUSES TO ACCEPT RESPONSIBILITY FOR. THE VEHICLE IS MAINTAINED REGULARLY AS REQUIRED BY THE OWNER'S MANUAL SO ITS DEFINITELY A ENGINE DESIGN PROBLEM. CONSUMERS CANNOT BE RESPONSIBLE FOR VEHICLE PROBLEMS THAT RESULT FROM MATTERS OUT OF THEIR CONTROL. THERE IS A REASON LEMON LAWS WERE ENACTED AND A KNOWN ENGINE DESIGN FLAW THAT RESULTS IN CATASTROPHIC ENGINE FAILURE BEFORE 75,000 MILES IS THE MANUFACTURER'S RESPONSIBILITY, NOT THAT OF THE UNSUSPECTING CONSUMER. ONLY THE FULL WEIGHT OF THE NHTSA ADDRESSING THIS ENGINE PROBLEM WITH ALL 2002-2005 FREELANDER MODELS WILL BRING ABOUT A SATISFACTORY RESOLUTION. PLEASE HAVE YOUR OFFICERS INVESTIGATE THIS MATTER, THIS IS UNACCEPTABLE TO THE AMERICAN PUBLIC IN THESE CHALLENGING TIMES. *TR
NHTSA ODI #10250260
Mileage unknown · Jan 22, 2008
Visibility
MY FRONT WIPERS DON'T SEEM TO WORK IN THE COLD. NOT WET... BUT COLD. WHEN I FIRST START MY CAR, THE WIPERS WILL ONLY WORK SPORADICALLY BY PULLING THE LEVER DOWN TO THE 'MIST' SETTING AND ONLY AS LONG AS I HOLD IT. IF I LET GO WITH THE WIPER MID-SWING, IT WILL SIT THERE. AFTER THE CAR WARMS UP, ALL IS WELL. OTHERS AT THIS FOR…
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MY FRONT WIPERS DON'T SEEM TO WORK IN THE COLD. NOT WET... BUT COLD. WHEN I FIRST START MY CAR, THE WIPERS WILL ONLY WORK SPORADICALLY BY PULLING THE LEVER DOWN TO THE 'MIST' SETTING AND ONLY AS LONG AS I HOLD IT. IF I LET GO WITH THE WIPER MID-SWING, IT WILL SIT THERE. AFTER THE CAR WARMS UP, ALL IS WELL. OTHERS AT THIS FORUM ARE HAVING THE SAME PROBLEMS. HTTP://WWW.MUDDYOVAL.COM/FORUM/VIEWTOPIC.PHP?T=4936&START=0 I BELIEVE THIS SHOULD BE A RECALL DUE TO A SAFETY ISSUE.... *TR
NHTSA ODI #10215641
55,000 miles · Nov 1, 2007
Visibility
1) FRONT RIGHT WINDOW REGULATOR FAILED WHILE UNDER WARRANTY. SERVICE TECH TOLD ME THIS WAS A RECURRENT PROBLEM. 2) CURRENTLY REAR RIGHT WINDOW REGULATOR HAS FAILED. WINDOW WILL NOT STAY UP. UNABLE TO DRIVE IN RAIN AND INCLEMENT WEATHER. 3) FIRST OCCURRENCE WAS UNDER WARRANTY AND FIXED BY LAND ROVER. SECOND OCCURRENCE, 5,000 …
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1) FRONT RIGHT WINDOW REGULATOR FAILED WHILE UNDER WARRANTY. SERVICE TECH TOLD ME THIS WAS A RECURRENT PROBLEM. 2) CURRENTLY REAR RIGHT WINDOW REGULATOR HAS FAILED. WINDOW WILL NOT STAY UP. UNABLE TO DRIVE IN RAIN AND INCLEMENT WEATHER. 3) FIRST OCCURRENCE WAS UNDER WARRANTY AND FIXED BY LAND ROVER. SECOND OCCURRENCE, 5,000 MILES PAST WARRANTY. LAND ROVER WOULD NOT COVER OR NEGOTIATE ON THE BILL. I WILL FIX THE 2ND OCCURRENCE MYSELF. *TR
NHTSA ODI #10207634
2,000 miles · Aug 16, 2005
Electrical SystemEngine And Engine CoolingPower Train
IN MID-OCTOBER 2004, I BOUGHT A NEW LAND ROVER FREELANDER FROM THE JIM COLEMAN OF FREDERICK, MD DEALERSHIP. THE VEHICLE HAS HAD MASSIVE ELECTRICAL ISSUES. SINCE NOVEMBER OF '04, THE "HILL DESCENT" LIGHT (THE LR MANUAL SUGGESTS THIS MEANS A MAJOR PROBLEM), SRS (AIRBAG) AND THE CHECK ENGINE LIGHT COME ON SEVERAL TIMES. CAR HAS LE…
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IN MID-OCTOBER 2004, I BOUGHT A NEW LAND ROVER FREELANDER FROM THE JIM COLEMAN OF FREDERICK, MD DEALERSHIP. THE VEHICLE HAS HAD MASSIVE ELECTRICAL ISSUES. SINCE NOVEMBER OF '04, THE "HILL DESCENT" LIGHT (THE LR MANUAL SUGGESTS THIS MEANS A MAJOR PROBLEM), SRS (AIRBAG) AND THE CHECK ENGINE LIGHT COME ON SEVERAL TIMES. CAR HAS LEFT ME STRANDED TWICE BEFORE 2 MONTHS OLD. WHEN WE WENT TO GET THE CAR FOR PICK UP, THE CAR WAS DEAD. OTHER RECURRING PROBLEMS INCLUDE: NOT ACCELERATING PROPERLY FOR HIGHWAY ENTRY/INTERSECTIONS/LEFT TURNS. SLUGGISH, HESITANT, LUNGING FORWARD, VERY SLOW PICK UP. A NAUSEATING BURNING SMELL CONTINUES TO COME THROUGH THE VENTS INTO THE CAR AND SURROUNDS THE HOOD AREA WHEN VEHICLE IS RUNNING OR SHORTLY AFTER TURN OFF. BRAKES ARE SHUDDERING AND BRAKE PEDAL PUSHES BACK ON MY FOOT WHEN STOPPING FAST. I PARKED AND TURNED OFF VEHICLE. CAME BACK TO VEHICLE AN HOUR LATER WITH THE AC FANS BLOWING ON HIGH. CAR WAS OFF. NO KEY IN IGNITION. MECHANIC AND I WITNESSED THE REAR GATE WINDOW DROP WITHOUT THE CAR BEING ON AND THE KEY OUT OF THE IGNITION. THIS HAPPENS REGULARLY. AIR CONDITIONER SPITS THROUGH VENTS. WATER POURING OUT VENTS WHEN GOING AROUND CURVES. SIGNIFICANT AMOUNT OF AC-RELATED WATER ON FLOOR. A/C BROKE COMPLETELY. NO COLD AIR, ONLY FANS. A/C LIGHT WOULD NOT COME ON. AIR WOULD COME OUT, ONLY HOT AIR. FANS STOPPED WORKING. FRONT AND REAR WINDOWS COMPLETELY FOGGED UP ON TRIP TO MISSISSIPPI. HAD TO USE TOWELS TO WIPE WINDOWS DOWN. DRASTICALLY CUT VISIBILITY AS WINDOWS FOGGED UP. FORCED TO LEAVE WINDOWS DOWN IN THUNDER STORMS. DRIVERS SIDE WIND SHIELD WIPER IS DRAGGING AT THE BOTTOM CREATING A SMEARED EFFECT. *NM
NHTSA ODI #10133021
15,000 miles · Aug 3, 2005
Power TrainStructureVisibility
2004 FREELANDER - FOUR HEATER AND AC BLOWER REPAIRS; WATER LEAKED FROM ROOF INTO DASHBOARD; REPLACED TRANSMISSION AT 15,000 MILES, WINDSHIELD WIPER MOTORS BLOWN OUT. *JB
NHTSA ODI #10131359
NHTSA investigations
1EA05016 · Brake Light Switch Failure
Opened Oct 14, 2005 · Closed Feb 22, 2007
Status: closed (inferred from source dates) · Exterior Lighting:brake Lights; Exterior Lighting:brake Lights:switch
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Additional source detail variants (2)
Exterior Lighting:brake Lights
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
Exterior Lighting:brake Lights:switch
ON JUNE 16, 2005, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE05-034) TO INVESTIGATE ALLEGED STOP LAMP (BRAKE) SWITCH FAILURES IN CERTAIN MODEL YEAR (MY) 2004 LAND ROVER DISCOVERY SERIES II VEHICLES.ON OCTOBER 14, 2005, THE INVESTIGATION WAS UPGRADED TO AN ENGINEERING ANALYSIS AND THE SCOPE EXPANDED TO INCLUDE CERTAIN MY 2002 THROUGH 2005 FREELANDER VEHICLES THAT USE A SUBSTANTIALLY SIMILAR SELF-ADJUSTING STOP LAMP SWITCH FURNISHED BY THE SAME SUPPLIER, METHODE ELECTRONICS MALTA, LTD. (METHODE).IN SEPTEMBER 2003, METHODE MOVED THE PRODUCTION OF AN INTERNAL SWITCH COMPONENT, KNOWN AS THE SLIDER MECHANISM, FROM A VALIDATED PLASTIC INJECTION-MOLDING TOOL (?CAVITY 1?) TO ANOTHER TOOL (?CAVITY 2?) THAT HAD NOT BEEN USED BEFORE TO PRODUCE PARTS FOR LAND ROVER.SLIDERS FROM CAVITY 2 MAY BE CHARACTERIZED BY POOR FILL, LACK OF DEFINITION IN THE SLIDER TEETH AND DIMENSIONAL INSTABILITY.CONSEQUENTLY, THE SLIDER MAY BE UNABLE TO RESTRAIN IMPROPER MOVEMENT OF THE PLUNGER DURING NORMAL BRAKE PEDAL OPERATION.THIS MAY CAUSE THE SWITCH TO FALL OUT OF ADJUSTMENT, THUS SIGNIFICANTLY REDUCING THE EFFORT REQUIRED TO ENERGIZE THE SWITCH AND ILLUMINATE THE STOP LAMPS.?CAVITY 2? SWITCHES WERE INSTALLED IN APPROXIMATELY 8,763 DISCOVERY SUBJECT VEHICLES BUILT FROM DECEMBER 2003 THROUGH MAY 2004 AND APPROXIMATELY 3,915 FREELANDER SUBJECT VEHICLES BUILT FROM OCTOBER 2003 THROUGH MAY 2004.ADDITIONALLY, STOP LAMP SWITCHES IN CERTAIN MY 2002 THROUGH 2005 FREELANDER SUBJECT VEHICLES MAY SLIP OUT OF ADJUSTMENT AS A RESULT OF SWITCH DAMAGE DUE TO AN INCORRECT SETTING PROCEDURE DURING VEHICLE MANUFACTURE OR AS A RESULT OF SWITCH MOUNTING BRACKET FLEX.ANALYSIS OF ALL AVAILABLE DATA INDICATES THE PREDOMINANT FAILURE MODE IS CONSTANT STOP LAMP ILLUMINATION.OTHER REPORTED CONSEQUENCES OF STOP LAMP SWITCH MALADJUSTMENT INCLUDE INOPERATIVE AUTOMATIC TRANSMISSION GEAR SELECTOR/BRAKE PEDAL SHIFT INTERLOCK, INOPERATIVE SPEED (CRUISE) CONTROL, AND TELLTALE ILLUMINATION AS DESCRIBED IN TECHNICAL SERVICE BULLETIN (TSB) NO. LT206-001 DATED OCTOBER 28, 2004 ISSUED BY THE MANUFACTURER TO LAND ROVER DEALERS IN THE UNITED KINGDOM (UK).TO DATE, ODI IS AWARE OF 77 NON-DUPLICATIVE COMPLAINTS THAT ALLEGE STOP LAMP SWITCH FAILURE ON THE SUBJECT VEHICLES (10 COMPLAINTS ON MY 2004 DISCOVERY, 45 ON MY 2002 FREELANDER, 19 ON MY 2003 FREELANDER, AND 3 ON MY 2004 FREELANDER VEHICLES).ADDITIONALLY, 4,595 DISCOVERY AND 13,370 FREELANDER SUBJECT VEHICLES HAVE EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPLACE THE STOP LAMP SWITCH.OF THE 5,170 WARRANTY CLAIMS PAID TO REPLACE STOP LAMP SWITCHES ON DISCOVERY SUBJECT VEHICLES, APPROXIMATELY 31% OCCURRED BEFORE THE VEHICLE WAS SOLD NEW AND APPROXIMATELY 88% OCCURRED WITHIN THE FIRST 12 MONTHS OF VEHICLE SERVICE.THE WARRANTY TREND ON DISCOVERY SUBJECT VEHICLES IS IN DECLINE WITH 3,545 CLAIMS PAID IN CALENDAR YEAR (CY) 2004, 1,303 CLAIMS PAID IN CY 2005, AND 322 CLAIMS PAID IN CY 2006 THROUGH SEPTEMBER 28, 2006 (WHICH IS WHEN ODI LAST RECEIVED UPDATED WARRANTY CLAIMS DATA FROM LAND ROVER), AND IT APPEARS THAT THE ALLEGED DEFECT ON DISCOVER SUBJECT VEHICLES HAS BEEN REMEDIED THROUGH WARRANTY REPAIRS.HOWEVER, ODI ANALYSIS OF THE MANUFACTURER?S WARRANTY AND COMPLAINT RECORDS INDICATES THE FAILURE TREND ON CERTAIN FREELANDER SUBJECT VEHICLES IS ONGOING.BY LETTER DATED FEBRUARY 2, 2007, LAND ROVER HAS NOTIFIED ODI THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NO. 07V-041) TO REPLACE DEFECTIVE STOP LAMP SWITCHES IN APPROXIMATELY 33,247 MY 2002 THROUGH 2005 FREELANDER VEHICLES BUILT AT THE SOLIHULL, UK ASSEMBLY PLANT FROM SEPTEMBER 5, 2001 THROUGH MAY 19, 2005. ALTHOUGH ODI HAS CONCERN
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