2020 Kia Telluride

I have a Kia Telluride 2020 EX AWD automatic. I bought it used about 2.5 years ago. It’s been having some ongoing issues with oil consumption, which from what I have learned is pretty common in this car. Since I learned that I’ve been increasing the frequency of oil changes and topping off oil in between. It burns oil at an absurd rate, and gives no warning when oil is low. On the most recent change, ~a month ago, the mechanic recommended changing it after 3,000 miles. Yesterday the car completely shut down while driving on the highway, no warning or anything, just a noise, smoke and then the car died in a matter of seconds. I nearly got in an accident trying to drift to the side of the road with no power or anything. No control of the car. Ended up stuck in traffic going 70+ mph with a toddler. After it was towed, our mechanic found there was no oil left and we had two holes in the engine casing. He explained it looks like when the oil ran out completely, some part broke off in the engine and shot through the housing. So it’s looking like we need a new engine. We had NOT driven it 3000 miles since the last oil change just a month ago, and we have even topped off the oil since that change, most recently a week ago. This means the car burned through about 9 quarts of oil in <3000 miles. Multiple mechanics have told us this is a known issue with the car, and there is nothing to do to prevent it. When we called the dealership to inquire about getting a new engine, they told us we would need to do an oil consumption test. Obviously this is impossible on a car that does not drive and has two holes in the engine. So we are stuck paying out of pocket. Kia is well aware of this issue and is doing nothing.

The contact owns a 2020 Kia Telluride. The contact stated that while driving approximately 15 MPH, the vehicle hesitated to maintain automotive power. The check engine warning light was illuminated. The vehicle was previously repaired at a local dealer for an unknown recall associated with an engine oil leak. The vehicle was towed back to the same local dealer where it was diagnosed and an engine flush was suggested, and the contact was informed that six fuel injectors needed to be replaced as a possible repair. The manufacturer was made aware of the failure, and a case was filed. The approximate failure mileage was 109,000.

My engine failed from burning oil, even though the car has been maintained its whole life, 14 documented oil changes, roughly every 5,000 miles. • Jiffy-lube shop found the crankcase completely bone dry, only 4,344 miles after the last oil change. No reading on the dipstick. They added 6 quarts. Engine was knocking before and after. • No oil warning light ever came on, and no low-oil warning, just a check engine light and the knocking. • Towed same day to an independent shop. They found code P0524 (engine oil pressure too low) and say the internal noise is probably a rod bearing. Engine needs to be replaced. • The car goes into limp mode while driving. On the highway it dropped from 60 mph to 20 mph in live traffic with no warning. I couldn't safely get to an exit. • That's about 1.4 quarts per 1,000 miles, Kia's own bulletin ENG222 calls 1 quart per 1,000 excessive. • The car is not drivable, hasn't been repaired. This happened around 3 months after purchasing it second hand. Lots of other 2020 Telluride owners are reporting the same oil consumption problem.

The car has stalled numerous times on the roadway while driving. The issue has been identified as an oil consumption issue. There was no low pressure warning light or other warning indicating that there is an oil pressure issue or any other early warning of an engine stall. The dealer has indicated that a complete engine replacement is required to correct the problem. Based upon research, there has been a significant amount of complaints pertaining to this issue. This same oil consumption and engine stall issue was part of a Class Action settlement by KIA, however this particular KIA model was not covered in the litigation.

Vehicle experienced significant drivability issues including shaking/clinking at speeds over 50 mph, check engine light, and reported two-cylinder misfires. Engine oil level was critically low, not registering on the dipstick, requiring approximately 2 quarts added to continue driving. An independent mechanic inspection found excessive oil in Cylinder 2 and assessed that oil was likely leaking past the piston rings and burning, recommending a bottom-end rebuild or engine replacement. Kia dealership (Sunset Kia) inspection subsequently found a score mark in Cylinder 6 and two external oil leaks (oil pan gasket and oil filter housing). Kia approved goodwill repair of the external leaks only, after which I was instructed to drive approximately 1,000 miles for a follow-up oil consumption test. After that period, the dealership confirmed the engine was still consuming oil beyond the external leaks. Kia Corporate took approximately three weeks to review a goodwill request for engine replacement, ultimately denying it. During this three-week period the vehicle remained at the dealership, and I incurred over a week of out-of-pocket rental car expenses due to no loaner vehicle being available and no transportation assistance offered. The vehicle has fewer than 100,000 miles. I am concerned this reflects an internal engine defect (oil consumption/piston ring or cylinder wall issue) affecting the vehicle’s safe operation, given the drivability symptoms (shaking, misfire, near-zero oil level) that initially prompted this investigation.

I bought my vehicle used around 62,000 miles, I was the second owner. Around 90,000 miles my vehicle suddenly stopped driving. There was absolutely no signs of issues prior to this event. I had it towed to the Kia dealership where they recommended an entire engine replacement, but assured me I was outside of warranty. I did not pay for extended warranty so I decided to take it to an independent mechanic who informed me there was a missing internal pin. This mechanic felt certain this was a manufacturing issue. He was able to repair multiple components without replacing the whole engine and the vehicle was drivable again. Now at 122,000 miles the vehicle had the same exact issue occur. I have owned this vehicle for less than three years and have had engine failure twice. After researching online there are many people who have experienced the same exact issues and probably thousands more who were not vocal about it. This is absolutely a manufacturing problem with this vehicle and it deserves to be addressed.

**1. What component or system failed or malfunctioned, and is it available for inspection upon request?** The engine failed catastrophically and caught fire while I was driving. The vehicle was towed to the Kia dealership, where it remains available for inspection upon request. **2. How was your safety or the safety of others put at risk?** The engine suddenly caught fire while I was driving, creating an immediate risk of a serious crash, injury, or death to me, my passengers, and other motorists. I had to pull over immediately, and the fire department responded to extinguish the fire and ensure everyone's safety. **3. Has the problem been reproduced or confirmed by a dealer or independent service center?** Yes. The Kia dealership inspected the vehicle and confirmed that the engine has failed and requires replacement. However, they attributed the failure to "engine wear and tear" despite the vehicle having only approximately 111,000 miles and having been regularly maintained according to Kia's recommended maintenance schedule. Two months before the failure, the same dealership repaired an engine oil leak, and they have been unable to explain why the engine failed and caught fire. **4. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives, or others?** The vehicle has been inspected by the Kia dealership. The local fire department responded to the vehicle fire at the scene. At this time, the vehicle has not been inspected by the manufacturer or any other parties. **5. Were there any warning lamps, messages, or other symptoms of the problem prior to the failure, and when did they first appear?** Approximately two months before the engine failure, the engine warning light illuminated due to an oil leak. I immediately took the vehicle to the Kia dealership, where they repaired the oil leak at a cost of approximately $3,000. After the repair, there were no warning lights, messages, unusual noises, or other symptoms before

Purchased this car used in July of 2025 with 77,000 miles. When we went in for the first complimentary oil change at ~5,000 miles, there was no noticeable oil on the dipstick. The dealership continued with the oil change and advised us to come back every 500miles for an oil consumption test. We did this three separate times and each time we were at least a full quart low each time. It was determined that the engine needed to be replaced. Luckily for us, it was covered under warranty. Our engine was replaced with a remanufactured engine from Kia. When we asked if this problem was going to happen again, we were told yes, but with no timeline. We now have no idea what to expect with this “new, but used” engine and why we were never alerted to the car being low on oil before the first complimentary oil change. Concerns for the purpose of this report are the reliability of these engines and the oil level/pressure sensing system.

This 2020 Telluride, like others, burns excessively through oil. I had to add 2.5 quarts recently and I had not hit 3,000 miles since my last oil change. I have to check the oil level constantly because of how fast it burns through it. It does not meet the manufacturers guidelines nor does it give any warnings that the oil level low at all. Even being THAT low.