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2004 Kia Sedona

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Kia Sedona do not stand out strongly from the model-year median of 120.

About this comparison →

When problems were reported

Mileage at the reported incident

129 reports with mileage · 46 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Wheels. Review the 32 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 28 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

10 crash reports13 fire reports8 injury reports

What owners actually said

175 reports
89,000 miles · Apr 7, 2008
SteeringCrash

TL*THE CONTACT OWNS A 2004 KIA SEDONA. WHILE HER DAUGHTER WAS DRIVING AT ABOUT 5 TO 10 MPH, THE STEERING WHEEL BECAME DIFFICULT TO TURN IN ALL DRIVING CONDITIONS. THE CONTACT ALSO HEARD A SQUEAKING SOUND WHEN TURNING THE STEERING WHEEL. THE STEERING SHAFT U-JOINT FAILURE (BADLY CORRODED) CAUSED THE CONTACT TO CRASH THE FRONT …

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TL*THE CONTACT OWNS A 2004 KIA SEDONA. WHILE HER DAUGHTER WAS DRIVING AT ABOUT 5 TO 10 MPH, THE STEERING WHEEL BECAME DIFFICULT TO TURN IN ALL DRIVING CONDITIONS. THE CONTACT ALSO HEARD A SQUEAKING SOUND WHEN TURNING THE STEERING WHEEL. THE STEERING SHAFT U-JOINT FAILURE (BADLY CORRODED) CAUSED THE CONTACT TO CRASH THE FRONT END OF HER VEHICLE INTO THE BRIDGE ON HER DRIVEWAY. SHE HAS NOT TAKEN THE VEHICLE TO A DEALER. THE DEALER SAID THAT THERE IS A NATIONAL BACK ORDER FOR STEERING INTERMEDIATE SHAFT. THE VIN WAS UNKNOWN. THE CURRENT MILEAGE WAS 90,000 AND FAILURE MILEAGE WAS 89,000.

NHTSA ODI #10223568

70,000 miles · Mar 31, 2008
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2004 KIA SEDONA. WHILE STOPPED, THE VEHICLE STALLS. THE VEHICLE CAN BE RESTARTED AFTER THE FAILURE. THE CONTACT HAS NOT TAKEN THE VEHICLE TO A DEALER; HOWEVER, A LOCAL MECHANIC COULD NOT IDENTIFY THE CAUSE OF THE FAILURE. THE VEHICLE HAS STALLED FOUR TIMES. THE FAILURE MILEAGE WAS 70,000 AND CURRENT MI…

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TL*THE CONTACT OWNS A 2004 KIA SEDONA. WHILE STOPPED, THE VEHICLE STALLS. THE VEHICLE CAN BE RESTARTED AFTER THE FAILURE. THE CONTACT HAS NOT TAKEN THE VEHICLE TO A DEALER; HOWEVER, A LOCAL MECHANIC COULD NOT IDENTIFY THE CAUSE OF THE FAILURE. THE VEHICLE HAS STALLED FOUR TIMES. THE FAILURE MILEAGE WAS 70,000 AND CURRENT MILEAGE WAS 83,000.

NHTSA ODI #10222927

82,000 miles · Mar 25, 2008
TiresWheels

TL*THE CONTACT OWNS A 2004 KIA SEDONA. WHILE DRIVING 60 MPH, THE CONTACT HEARD A LOUD THUMPING SOUND. AFTER SHE INSPECTED THE VEHICLE, SHE NOTICED THE WHEEL AND TIRE DETACHED. THE VEHICLE WAS TOWED TO THE DEALER HOWEVER; THEY WERE UNABLE TO DIAGNOSE THE FAILURE. AS OF MARCH 25, 2008, THE DEALER HAD NOT REPAIRED THE VEHICLE. …

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TL*THE CONTACT OWNS A 2004 KIA SEDONA. WHILE DRIVING 60 MPH, THE CONTACT HEARD A LOUD THUMPING SOUND. AFTER SHE INSPECTED THE VEHICLE, SHE NOTICED THE WHEEL AND TIRE DETACHED. THE VEHICLE WAS TOWED TO THE DEALER HOWEVER; THEY WERE UNABLE TO DIAGNOSE THE FAILURE. AS OF MARCH 25, 2008, THE DEALER HAD NOT REPAIRED THE VEHICLE. THE CURRENT MILEAGE WAS 83,000 AND FAILURE MILEAGE WAS 82,000.

NHTSA ODI #10222268

64,235 miles · Jan 31, 2008
Engine And Engine Cooling

I HAVE REPAIR PAPERWORK FROM THE TWO PAST OWNERS. THE KIA SADONA ENGINE DIES FOR NO REASON WHAT SO EVER. THIS HAS BEEN AN ON GOING ISSUE WITH THIS VEHICLE. TODAY, IT ALMOST GOT MY FAMILY KILLED BECAUSE IT STALLED AT AN INTERSECTION THEY WERE CROSSING THROUGH. *TR

NHTSA ODI #10216562

41,799 miles · Jan 15, 2008
SuspensionVehicle Speed Control

BAD MISFIRE IN MOTOR CAUSING THE CRUISE CONTROL TO TURN OFF AND TRANS TO SLAM OUT AND THEN BACK INTO OVER DRIVE,CAME CLOSE TO GETTING HIT IN THE REAR ON I-95. I HAVE HAD THIS VAN BACK TO KIA MINEY TIMES AND ITS STILL NOT FIX. ALL SO THE LAST TIME I HAD THE VAN FOR SERVICE I COMPLAINED ABUT A BEARING NOISE THEY DID NOT FIX IT T…

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BAD MISFIRE IN MOTOR CAUSING THE CRUISE CONTROL TO TURN OFF AND TRANS TO SLAM OUT AND THEN BACK INTO OVER DRIVE,CAME CLOSE TO GETTING HIT IN THE REAR ON I-95. I HAVE HAD THIS VAN BACK TO KIA MINEY TIMES AND ITS STILL NOT FIX. ALL SO THE LAST TIME I HAD THE VAN FOR SERVICE I COMPLAINED ABUT A BEARING NOISE THEY DID NOT FIX IT THE NOISE IS GETTING WORSE. *TR

NHTSA ODI #10214941

30,000 miles · Dec 4, 2007
Fuel System, GasolineService Brakes, Hydraulic

TL*THE CONTACT OWNS A 2004 KIA SEDONA. WHEN THE BRAKES ARE APPLIED, THE CONTACT HEARS A GRINDING, SQUEALING, AND SQUEAKING SOUND. THE FAILURE IS HEARD WHEN TWO OR MORE PEOPLE ARE IN THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER A DOZEN TIMES CONCERNING THIS AND, ON SIX OF THOSE OCCASIONS, THE SOUNDS COULD NOT BE DUPLICATED…

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TL*THE CONTACT OWNS A 2004 KIA SEDONA. WHEN THE BRAKES ARE APPLIED, THE CONTACT HEARS A GRINDING, SQUEALING, AND SQUEAKING SOUND. THE FAILURE IS HEARD WHEN TWO OR MORE PEOPLE ARE IN THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER A DOZEN TIMES CONCERNING THIS AND, ON SIX OF THOSE OCCASIONS, THE SOUNDS COULD NOT BE DUPLICATED. THE BRAKING SYSTEM HAS BEEN REPLACED TWICE; ONCE AT THE CONTACT'S EXPENSE AND ONCE AT THE DEALER'S EXPENSE. THE SOUNDS CEASED FOR APPROXIMATELY ONE WEEK AND THEN RESUMED. THE CURRENT MILEAGE WAS 53,891 AND FAILURE MILEAGE WAS 30,000. UPDATED 12/31/07 *BF THE FUEL TANK PRESSURE SENSOR WAS REPLACED DUE TO THE CHECK ENGINE LIGHT ILLUMINATING. DIFFERENT PARTS WITHIN THE BRAKE SYSTEM WAS REPLACED; SUCH AS THE DRUMS AND REAR BRAKE SHOES UPDATED

NHTSA ODI #10210765

13,000 miles · Apr 26, 2007
Service Brakes, HydraulicSuspension

TL*THE CONTACT OWNS A 2004 KIA SEDONA. THE VEHICLE WAS INVOLVED IN RECALL # 05V232000 REGARDING THE WHEEL BEARINGS. THE CONTACT' S VEHICLE DEVELOPED BRAKE FAILURE SHORTLY AFTER THE RECALL REPAIR WAS PERFORMED. THE CONTACT HEARD A LOUD GRINDING NOISE WHEN STOPPING THE VEHICLE, AND THE STOPPING DISTANCE WAS REDUCED. THE FAIL…

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TL*THE CONTACT OWNS A 2004 KIA SEDONA. THE VEHICLE WAS INVOLVED IN RECALL # 05V232000 REGARDING THE WHEEL BEARINGS. THE CONTACT' S VEHICLE DEVELOPED BRAKE FAILURE SHORTLY AFTER THE RECALL REPAIR WAS PERFORMED. THE CONTACT HEARD A LOUD GRINDING NOISE WHEN STOPPING THE VEHICLE, AND THE STOPPING DISTANCE WAS REDUCED. THE FAILURE OCCURRED INTERMITTENTLY. THE DEALER REPLACED AND REPAIRED THE BRAKE PADS, DRUMS, AND ROTORS, BUT THE NOISE CONTINUED. THE CURRENT MILEAGE IS 61,000, AND FAILURE MILEAGE WAS 13,000.*AK

NHTSA ODI #10189033

48,000 miles · Apr 23, 2007
Engine And Engine CoolingService Brakes, Hydraulic

THIS VAN HAS BRAKE PROBLEMS SQUEAKING AND WEARING OUT PADS WAY TOO FAST. I WAS TOLD NOTHING IS WRONG WITH THE BRAKE SYSTEM BUT WHEN TAKING IT TO A BRAKE SHOP I WAS TOLD THE CALIPERS ARE BAD, KIA HAS NOT FIXED THEM AND DENIES THAT THEY'RE BAD. THE CHECK ENGINE LIGHT CAME ON AND I WAS TOLD THAT A SPARK PLUG HAD MISFIRED, THAT WA…

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THIS VAN HAS BRAKE PROBLEMS SQUEAKING AND WEARING OUT PADS WAY TOO FAST. I WAS TOLD NOTHING IS WRONG WITH THE BRAKE SYSTEM BUT WHEN TAKING IT TO A BRAKE SHOP I WAS TOLD THE CALIPERS ARE BAD, KIA HAS NOT FIXED THEM AND DENIES THAT THEY'RE BAD. THE CHECK ENGINE LIGHT CAME ON AND I WAS TOLD THAT A SPARK PLUG HAD MISFIRED, THAT WAS FIXED UNDER WARRANTY AND THEN ANOTHER SPARK PLUG MISFIRED AND WAS FIXED UNDER WARRANTY. THE OIL LEVEL WAS GETTING LOW BUT I HAD NO LEAK AND I WAS TOLD THAT THE OIL FILTER WAS SIMPLY LOOSE SO THEY SAID THEY FIXED IT. I ASKED IF I SHOULD BRING THE VAN BACK IN A WEEK TO HAVE THE OIL LEVEL CHECKED AND WE WERE ASSURED THERE WAS NO LEAK. CHECK ENGINE LIGHT CAME ON AGAIN AND THE OIL LIGHT FLICKERED, DID NOT STAY ILLUMINATED, SO WE TOOK IT TO THE DEALERSHIP IMMEDIATELY, AS THE OWNERS MANUAL AND THE MECHANIC HAD STATED. THEN WE'RE TOLD THAT THERE'S SLUDGE IN THE ENGINE AND THAT IT WILL BE 2,000 DOLLARS TO TAKE IT APART AND CHECK THE DAMAGE THAT WE CAUSED FROM CONTINUING TO DRIVE IT. THEY NEVER TOLD US THERE WAS ANY REASON TO NOT DRIVE IT NOR DID THEY MENTION SLUDGE PREVIOUSLY. THE VAN WILL BE TOWED BACK TO KIA TOMORROW. *TR

NHTSA ODI #10188558

Mileage unknown · Mar 31, 2007
Engine And Engine CoolingFuel System, GasolineUnknown Or Other

CAR BUCKING AND SHIFTING PROBLEMS. KIA HAS HAD MANY PROBLEMS WITH THE SEDONA AND FUEL PROBLEMS THAT THEY ARE WELL AWARE OF BUT REFUSE TO DO ANYTHING ABOUT THEM. THE CAR STALLS ON THE FREE WAY IT BUCK VIOLENTLY AND THERE ARE NUMEROUS OWNERS THAT ARE HAVING THE SAME PROBLEMS THAT WE ARE FACING. *JB

NHTSA ODI #10186644

24,000 miles · Mar 21, 2007
Engine And Engine Cooling

MY 2004 KIA SEDONA HAS 24,000 MILES ON IT AND IS IN THE 3 YEAR 36,000 MILE BUMPER-TO-BUMPER PART OF THE WARRANTY. MY CHECK ENGINE LIGHT CAME ON AND THE CAR WAS TOWED TO ALBERT KIA. THE SERVICE MANAGER SAID THE CAR HAD A BLOWN ENGINE AND THAT IT WOULD BE REPLACED UNDER WARRANTY, HOWEVER, WE NEEDED TO BRING IN ALL THE OIL CHANGE…

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MY 2004 KIA SEDONA HAS 24,000 MILES ON IT AND IS IN THE 3 YEAR 36,000 MILE BUMPER-TO-BUMPER PART OF THE WARRANTY. MY CHECK ENGINE LIGHT CAME ON AND THE CAR WAS TOWED TO ALBERT KIA. THE SERVICE MANAGER SAID THE CAR HAD A BLOWN ENGINE AND THAT IT WOULD BE REPLACED UNDER WARRANTY, HOWEVER, WE NEEDED TO BRING IN ALL THE OIL CHANGE RECORDS FOR WARRANTY PURPOSES -WHICH WE DID. THAT DEALERSHIP WENT OUT OF BUSINESS AND THE CAR WAS NEVER REPAIRED. A REP FROM KIA USA TOLD ME THAT THEY WERE GOING TO TOW MY CAR TO BALISE KIA IN WARWICK, RI. TWO DAYS LATER, SCOTT, THE SERVICE MANAGER AT BALISE, CALLED TO TELL ME THAT HE AND THE DISTRICT MANAGER HAD LOOKED AT THE CAR AND IT WAS DETERMINED THAT IT HAD 5 LITERS TOO MUCH OIL IN IT. I TOLD SCOTT THAT THE SERVICE MANAGER AT ALBERT KIA HAD ALREADY DIAGNOSED THE CAR AND REPORTED A BLOWN ENGINE, NEVER ONCE MENTIONING ANYTHING ABOUT TOO MUCH OIL. WITHIN THE 72 HOURS, JEFF FROM KIA USA CALLED AND INFORMED ME THAT HE HAD MY CASE. AFTER A BRIEF REVIEW, JEFF ASKED ME TO FAX OVER THE SERVICE RECORDS TO HIM. ON JANUARY 16TH, MY CASE WAS GIVEN TO RUSSELL STUART. LATER IN JANUARY, THE KIA DM AND I CHECKED THE OIL TOGETHER AND NOTED THAT IT WAS NOT OVER THE FILL LINE. THE DM REMOVED THE OIL CAP, LOOKED AT THE UNDERSIDE, AND NOTED THAT IT FILLED COVERED WITH SLUDGE. THE DM NOW STATED THAT THE CAR NEVER HAD AN OIL CHANGE - VOIDING THE WARRANTY. I ASKED IF THE SLUDGE ON THE BACK OF THE CAP WAS THE RESULT OF A BLOWN HEAD GASKET. THE DM SAID NO. MY SON, AN ASE MASTER TECHNICIAN, FOUND A KIA ISSUED TECHNICAL SERVICE BULLETIN STATING THAT SOME 2004 SEDONA MODELS WITH THE 3.5 LITER ENGINE HAD A DEFECT THAT LEFT A SCORE MARK AT THE #6 CYLINDER ON THE HEAD, RESULTING IN HEAD GASKET FAILURE. MY VEHICLE WAS BUILT 4 WEEKS AFTER KIA SAID THEY CORRECTED THE PROBLEM BUT KIA WILL NOT LEND ANY CREDENCE TO THIS BULLETIN REGARDING MY VEHICLE. I'M STUCK WITH A VEHICLE THAT HAS BEEN OUT OF SERVICE FOR 3 MONTHS.*AK

NHTSA ODI #10185752

Official recalls

2

05V329000 · Vehicle Speed Control:cables

Jul 20, 2005

ON CERTAIN MINI VANS, FREEZING CONDITIONS CAN CAUSE WATER ON THE THROTTLE CABLE TO FREEZE DURING NORMAL OPERATION. RESISTANCE TO MOVEMENT OF THE THROTTLE CABLE CAN OCCUR WHEN THE DRIVER LIFTS THEIR FOOT OFF OF THE GAS PEDAL.

Consequence & remedy

Consequence: THIS CAN CAUSE THE CABLE TO STICK, THUS PREVENTING THE ENGINE FROM RETURNING TO IDLE AND CAUSING THE VEHICLE TO MAINTAIN SPEED OR ACCELERATE. SUCH AN EVENT CAN OCCUR WITHOUT WARNING AND COULD CAUSE A CRASH.

Remedy: DEALERS WILL MODIFY A PROTECTIVE SLEEVE AROUND THE THROTTLE CABLE. THE RECALL BEGAN ON AUGUST 15, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.

05V232000 · Wheels

May 19, 2005

ON CERTAIN MINI VANS EQUIPPED WITH ALLOY WHEELS, MOISTURE CAN ACCUMULATE AROUND THE REAR HUB CAPS CAUSING DAMAGE TO THE OUTER WHEEL BEARING.

Consequence & remedy

Consequence: WHEEL BEARING FAILURE MAY OCCUR WITHOUT WARNING WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE REAR HUB CAPS FREE OF CHARGE. UPON INSPECTION, SOME VEHICLES WILL ALSO REQUIRE REPLACEMENT OF THE REAR OUTER BEARINGS AND/OR HUB ASSEMBLY. THE RECALL BEGAN ON JUNE 13, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA08017 · Steering Intermediate Shaft Binding

Opened Aug 28, 2008 · Closed Jul 1, 2009

Status: closed (inferred from source dates) · Steering

ODIS ANALYSIS OF WARRANTY DATA SHOWS THAT THE ALLEGED DEFECT HAS OCCURRED AT A RELATIVELY HIGH FREQUENCY IN SALT-BELT STATES (5.9 PERCENT).HOWEVER, THE TESTS CONDUCTED BY ODI AND KIA HAVE SHOWN THAT THE ALLEGED DEFECT HAS A MINIMAL EFFECT ON STEERING EFFORTS.IN ADDITION, ODI INTERVIEWS OF OWNERS WHO EXPERIENCED THE ALLEGED DEFECT SHOWED THAT IN MOST CASES THE PROBLEM WAS PRECEDED BY MONTHS OR YEARS OF NOISE OR A GRADUAL INCREASE IN STEERING EFFORTS AND WAS MORE OF A NUISANCE CONCERN. THERE HAS BEEN ONE ALLEGATION OF A MINOR CRASH RELATED TO THE ALLEGED DEFECT, INVOLVING A MY 2003 KIA SEDONA WITH 59,900 MILES.THE VEHICLE HAD BEEN CHECKED TWICE IN THE PREVIOUS NINE MONTHS BY A DEALER FOR COMPLAINTS OF STIFF STEERING AND THAT THE VEHICLE FELT LIKE IT WAS INTERMITTENTLY LOSING POWER ASSIST.THE CRASH OCCURRED AS THE DRIVER WAS ATTEMPTING TO MAKE A LEFT TURN WHILE TRAVELING AT APPROXIMATELY 20 MILES PER HOUR AND STRUCK A VEHICLE PARKED ON THE RIGHT SIDE OF THE STREET THAT THE VEHICLE WAS TURNING INTO. THE CRASH RESULTED IN MINOR INJURIES TO THE DRIVER. AFTER THE CRASH, IT WAS DETERMINED THAT THE INTERMEDIATE SHAFT WAS EXHIBITING SOME BINDING OF THE STEERING INTERMEDIATE SHAFT BEARINGS.WHILE THE ABSENCE OF ADDITIONAL CRASHES OR INJURIES DOES NOT MEAN THAT THERE IS NOT A SAFETY-RELATED DEFECT, THERE HAVE BEEN NO REPORTED ADDITIONAL CRASHES CAUSED BY THE ALLEGED DEFECT IN THE PAST THREE YEARS. THE RELEASE OF THE TECHNICAL SERVICE BULLETIN SHOULD ASSIST SERVICE PERSONAL IN DIAGNOSING THIS POTENTIAL PROBLEM LONG BEFORE IT BECOMES POTENTIALLY DANGEROUS.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.FOR ADDITIONAL INFORMATION REGARDING THIS ENGINEERING ANALYSIS REFER TO THE EA08-017 CLOSING REPORT.

PE08033 · Steering Binding

Opened Apr 28, 2008 · Closed Aug 28, 2008

Status: closed (inferred from source dates) · Steering

ON APRIL 28, 2008, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED PRELIMINARY EVALUATION PE08-033 TO INVESTIGATE COMPLAINTS ALLEGING STEERING BINDING IN MODEL YEAR 2002 THROUGH 2004 KIA SEDONA MINIVANS.KIA'S RESPONSE TO ODI'S REQUEST FOR INFORMATION IN PE08-033 INDICATED THAT CONCERNS WITH BINDING OF THE STEERING INTERMEDIATE SHAFT WERE FIRST IDENTIFIED AND INVESTIGATED IN AUGUST 2002, IN VEHICLES SOLD IN INDONESIA.THIS INVESTIGATION RESULTED IN THE ADDITION OF A STIFFENING RIB TO THE BEARING CAP SEAL.IN JUNE 2003, KIA AGAIN INVESTIGATED OWNER COMPLAINTS OF STEERING NOISE AND HIGHER THAN NORMAL STEERING RESISTANCE AND IN OCTOBER AND NOVEMBER OF 2003 DESIGN CHANGES TO THE SHAFT UNIVERSAL JOINT BEARINGS WERE MADE TO IMPROVE LUBRICANT RETENTION AND ELIMINATE WATER INTRUSION THAT COULD LEAD TO EARLY BEARING FAILURE.ACCORDING TO KIA, THE ALLEGED DEFECT RESULTS IN A PROGRESSIVE CHANGE IN STEERING EFFORT THAT SHOULD BE APPARENT TO THE DRIVER THROUGH NOISE AND GRADUAL CHANGES IN STEERING STIFFNESS LONG BEFORE THE CONDITION COULD BECOME DANGEROUS. ODI'S ANALYSES OF COMPLAINT AND WARRANTY DATA RELATING TO THE ALLEGED DEFECT SHOW THAT THE CONDITION IS OCCURRING AT SIGNIFICANTLY HIGHER RATES IN SALT-BELT STATES (NOTE:FOR PURPOSES OF THIS INVESTIGATION THE SALT BELT INCLUDES CONNECTICUT, DELAWARE, THE DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA AND WISCONSIN).THE WARRANTY RATE FOR REPLACEMENT OF THE STEERING INTERMEDIATE SHAFT IS 5.5% FOR VEHICLES SOLD IN THE SALT BELT AND 0.5% FOR THE REST OF THE UNITED STATES.THE COMPLAINT RATE FOR THE ALLEGED DEFECT IS 186.8 PER 100,000 VEHICLES IN THE SALT BELT AND 29.4 PER 1000,000 VEHICLES FOR THE REST OF THE UNITED STATES.THERE IS ONE ALLEGATION OF A CRASH RELATED TO THE ALLEGED DEFECT.A SUBJECT VEHICLE STRUCK TWO PARKED CARS WHILE ATTEMPTING TO MAKE A LEFT TURN, ALLEGEDLY RESULTING IN MINOR INJURIES TO THE DRIVER. ODI HAS UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS (EA08-017) COVERING MY 2002 THROUGH 2004 KIA SEDONA VEHICLES SOLD OR CURRENTLY REGISTERED IN SALT BELT STATES TO ASSESS THE FREQUENCY AND TREND OF THE ALLEGED DEFECT AND ITS EFFECT ON STEERING EFFORT.

PE04067 · Throttle Cable Binding

Opened Sep 24, 2004 · Closed Jan 27, 2005

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:cables; Vehicle Speed Control:linkages

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Additional source detail variants (6)

Vehicle Speed Control:cables

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control:cables

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control:linkages

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control:linkages

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.