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2002 Kia Sedona

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Kia Sedona do not stand out strongly from the model-year median of 120.

About this comparison →

When problems were reported

Mileage at the reported incident

109 reports with mileage · 89 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 50 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Seat Belts. Review the 28 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports13 fire reports11 injury reports

What owners actually said

198 reports
15,000 miles · May 27, 2005
Electrical System

CHARGING SYSTEM UNDER ENGINEERED. BATTERY FAILS TO CHARGE IN HOT WEATHER, SAY 90 F OR ABOVE. AMPERAGE TOO LOW FOR USE IN HOT WEATHER WITH AC AT FULL POWER, ESPECIALY WHEN IDLING. I HAVE TRIED A LAGER BATTERY 1,000 CCA, BUT ITS ONLY A TEMPORARY FIX. AS THE HOT DAYS GO BY THE BATTERY STARTS TO LOSE ITS POWER AND THEN I NEED TO DRI…

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CHARGING SYSTEM UNDER ENGINEERED. BATTERY FAILS TO CHARGE IN HOT WEATHER, SAY 90 F OR ABOVE. AMPERAGE TOO LOW FOR USE IN HOT WEATHER WITH AC AT FULL POWER, ESPECIALY WHEN IDLING. I HAVE TRIED A LAGER BATTERY 1,000 CCA, BUT ITS ONLY A TEMPORARY FIX. AS THE HOT DAYS GO BY THE BATTERY STARTS TO LOSE ITS POWER AND THEN I NEED TO DRIVE THE VEHICLE FOR A LONG TIME BEFORE THE BATTERY IS FULLY CHARGED AND I MEAN 3HR OR MORE OF A DRIVE! I HAVE HAD TO JUMP START 2002 KIA SEDONA 6 TIMES IN HOT WEATHER. TALKED TO DEALER ABOUT IT. THEY SAID IT WAS A VERY COMMON COMPLAIT WITH THE KIA SEDONA IN HOT WEATER CITIES AND THAT KIA IS NOT GOINT TO CHANGE THE WIMPY ALTERMATOR WITH A MORE BEEFY ONE. AS A FORMER TECHNICIAN I KNOW THAT THIS IS A FIRE HAZARD, RADIOS AND OTHER ELECTRONICS WILL SHORT OUT IF NOT REMEDIED. CORTRARY TO MAIN BELIEF THAT ONLY HIGH VOLTAGE CAN CAUSE A SHORT I HAVE FOUND THAT LOW VALTAGE CAN CAUSE A SHORT THEN WHEN YOU INCREASE YOUR VOLTAGE BY JUMP STARTING YOU CAN CAUSE A FIRE. SO HEADS UP (TICK, TOCK,TICK ,TOCK)

NHTSA ODI #10122270

37,000 miles · May 2, 2005
Vehicle Speed ControlCrashInjury

WHEN THE CONSUMERS FOOT WAS ON THE BRAKE, THE CAR MOVED(LURCHED) BY ITSELF AND HIT THE CAR IN FRONT. THE CONSUMER TOOK THE CAR TO THE KIA DEALER APPROXIMATELY 10 TIMES IN THE PRIOR YEAR. THEY FOUND THREE MAJOR THINGS WRONG WITH THE VEHICLE, AND REPAIRED ALL OF THE DEFECTS EXCEPT THE UNINTENDED ACCELERATION. THE CONSUMER THOUG…

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WHEN THE CONSUMERS FOOT WAS ON THE BRAKE, THE CAR MOVED(LURCHED) BY ITSELF AND HIT THE CAR IN FRONT. THE CONSUMER TOOK THE CAR TO THE KIA DEALER APPROXIMATELY 10 TIMES IN THE PRIOR YEAR. THEY FOUND THREE MAJOR THINGS WRONG WITH THE VEHICLE, AND REPAIRED ALL OF THE DEFECTS EXCEPT THE UNINTENDED ACCELERATION. THE CONSUMER THOUGHT THE PROBLEM WAS TAKEN CARE OF AND THE SAME THING HAPPENED THIS MORNING. CALLED THE DEALER AND THEY WANT TO HAVE THE CAR TOWED IN. IT STARTED GOING BAD THIS PAST YEAR WHEN IT WOULD SHAKE.

NHTSA ODI #10119368

Mileage unknown · Apr 21, 2005
Engine And Engine Cooling

WHILE DRIVING,THE VEHICLE STARTED SHAKING UNCONTROLLABLY WITHOUT WARNING. THE DRIVER WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE. THEN STALL. THE DRIVER TRIED TO RESTART,BUT WAS UNABLE TO START. THE VEHICLE TOWED TO THE DEALER FOR INSPECTION. THE MECHANIC INFORMED THE DRIVER THAT THE PROBLEM CAN NOT BE DUPLICATE AT THIS TIME. …

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WHILE DRIVING,THE VEHICLE STARTED SHAKING UNCONTROLLABLY WITHOUT WARNING. THE DRIVER WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE. THEN STALL. THE DRIVER TRIED TO RESTART,BUT WAS UNABLE TO START. THE VEHICLE TOWED TO THE DEALER FOR INSPECTION. THE MECHANIC INFORMED THE DRIVER THAT THE PROBLEM CAN NOT BE DUPLICATE AT THIS TIME. PLEASE PROVIDE ADDITIONAL INFORMATION. *NM

NHTSA ODI #10119035

50,380 miles · Mar 14, 2005
Vehicle Speed Control

ON SEVERAL OCCASIONS WHILE DRIVING IN SEVERE COLD WEATHER OF 10 DEGREE CENTIGRADE VEHICLE ACCELERATOR/THROTTLE FROZE. VEHICLE WAS TAKEN TO THE DEALER, WHO WAS UNABLE TO LOCATE THE PROBLEM. *AK THE CONSUMER STATED THAT THE VEHICLE ACCELERATED ON ITS OWN. THE CONSUMER PUT THE ENGINE IN NEUTRAL AND THE ENGINE WOULD NOT STOP R…

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ON SEVERAL OCCASIONS WHILE DRIVING IN SEVERE COLD WEATHER OF 10 DEGREE CENTIGRADE VEHICLE ACCELERATOR/THROTTLE FROZE. VEHICLE WAS TAKEN TO THE DEALER, WHO WAS UNABLE TO LOCATE THE PROBLEM. *AK THE CONSUMER STATED THAT THE VEHICLE ACCELERATED ON ITS OWN. THE CONSUMER PUT THE ENGINE IN NEUTRAL AND THE ENGINE WOULD NOT STOP REVVING. THE CONSUMER TOOK THE VEHICLE IN FOR SERVICE AND THE MECHANIC AFTER STARTING THE ACCELERATOR STUCK AND THE VEHICLE ALMOST WENT THROUGH THE BUILDING. *TC

NHTSA ODI #10109021

10,000 miles · Mar 8, 2005
Service Brakes, Hydraulic

THE INCIDENT STARTED PRIOR TO THIS DATE. IT STARTED WHEN MY VEHICLE HIT 10,000 MILES. I HEARD A RUMBLING IN THE BRAKES AND TOLD MY HUSBAND, HE THOUGHT I WAS CRAZY-THAT BRAKES DON'T GO AT 10,000 MILES, BUT SURE ENOUGH THEY DID. IT WAS COVERED UNDER KIA WARRANTY, THEY SAID THE ROTORS WERE WARPED AND THE BRAKES WERE SHOT. NOW …

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THE INCIDENT STARTED PRIOR TO THIS DATE. IT STARTED WHEN MY VEHICLE HIT 10,000 MILES. I HEARD A RUMBLING IN THE BRAKES AND TOLD MY HUSBAND, HE THOUGHT I WAS CRAZY-THAT BRAKES DON'T GO AT 10,000 MILES, BUT SURE ENOUGH THEY DID. IT WAS COVERED UNDER KIA WARRANTY, THEY SAID THE ROTORS WERE WARPED AND THE BRAKES WERE SHOT. NOW IN APRIL OF 04 AT ABOUT 22,000 MILES SAME THING AGAIN. KIA SAID ALL 4 SETS- FRONT AND REAT NEEDED REPLACEMENT AND IT WOULDN'T BE COVERED UNDER WARRANT-NORMAL WEAR AND TEAR. THEY WANTED TO CHARGE ME $600.00. I TOOK THE CAR TO GOODYEAR. THEY REPLACED ALL FOR $340.00. I TOOK THE ORIGINAL BRAKES AND THEY STILL HAD "MEAT" ON THEM. ANYHOW, AUG. 04 AT ABOUT 27,000 MILES UNDER GOODYEAR'S WARRANTY, ONCE AGAIN THE FRONT BRAKES HAD TO BE REPLACED. NOW IN FEB. 05, EVERYTIME I MADE A RIGHT HAND TURN THE RED BRAKE LIGHT WENT ON. AST FIRST I IGNORED IT THINKING IT WAS DEFECTIVE, BUT THEN I HEARD THE BRAKES RUMBLE. I BROUGHT IT BACK TO GOODYEAR AT ABOUT 34,000 MILES AND GOODYEAR ONCE AGAIN REPLACED THE FRONT BRAKES AND TOLD ME THAT THAT WAS THE LAST TIME THEY WERE REPLACING THE BRAKES. I WOULD HAVE TO BRING IT BACK TO KIA. NOW, I'M SURE IT'S GOING TO HAPPEN AGAIN, SINCE THERE IS A PATTERN. I'M TIRED OF THIS AND I'M SURE KIA WON'T BE COOPERATIVE. SO THIS LEADS ME TO YOU.*AK

NHTSA ODI #10112695

Mileage unknown · Mar 4, 2005
Service Brakes, HydraulicCrash

WE PURCHASED OUR VAN IN JUL OF 02. AFTER 6 MONTHS WE RETURNED THE VAN COMPLAINING ABOUT A SQUEELING NOISE FROM THE BRAKES. WE WERE TOLD THE BRAKES WERE OK. AT 24K MILES I NOTICED THE ROTORS WERE DULLAND THE REAR SHOES WERE WORN, I WAS TOLD THE ROTORS WERE GLAZED OVER AND NEED TO BE TURNED AND THE SHOES WERE WORN TO LESS THAN 50%…

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WE PURCHASED OUR VAN IN JUL OF 02. AFTER 6 MONTHS WE RETURNED THE VAN COMPLAINING ABOUT A SQUEELING NOISE FROM THE BRAKES. WE WERE TOLD THE BRAKES WERE OK. AT 24K MILES I NOTICED THE ROTORS WERE DULLAND THE REAR SHOES WERE WORN, I WAS TOLD THE ROTORS WERE GLAZED OVER AND NEED TO BE TURNED AND THE SHOES WERE WORN TO LESS THAN 50% LIFE, AND THEY WOULD NOT WARRENTY AFTER 12K MILES. I HAD THE ROTORS TURNED AND REPLACED THE PADS, A FEW WEEKS LATER WE NOTICED THE THE BRAKES WOULD PULSATE WHEN SLOWING DOWN FROM HIGHWAY SPEEDS. I TOOK TO DEALER THAT THE ROTORS WARPED. I REPLACED THE ROTORS AND PADS, AFTER 3K MILES THE PULSATEING HAPPENED AGAIN. IN OCT 04 WE HAD AN ACCIDENT I WAS REFFERED TO KIA CUSTOMER SERVICE AND WAS TOLD THAT THEY WOULD NOT WARRENTY ANYTHING BECAUSE I DID THE REPAIRS MYSELF, EVEN THOUGH I HAD A REOCCURING COMPLAINT ABOUT MY BRAKES BEFORE NOW. I REPLACED THE ROTORS AND WAS TOLD BY THE PARTS AND SERVICE AT THE DEALER THAT KIA INFORMS THEM NOT TO TURN THE ROTORS BUT REPLACE THEM, DUE TO OVER HEATING AND WARPING. I FEEL THAT IF THE DEALERSHIP AND KIA HAD REPAIRED MY BRAKES PROPERLY FROM THE BEGINING OUR ACCIDENT COULD HAVE BEEN AVOIDED. IN THE PAST 6 MONTHS THE BRAKES HAVE GONE TO THE FLOOR 3-4 TIMES AND THE DEALER WAS INFORMED OF THIS.*AK

NHTSA ODI #10112492

Mileage unknown · Feb 15, 2005
Engine And Engine Cooling

WHILE DRIVING THE VEHICLE COMPLETELY STALLED, AND THE ENGINE DIED UPON TRYING TO ACCELERATE. *AK

NHTSA ODI #10111532

17,000 miles · Feb 8, 2005
Visibility

WINDSHIELD CRACKED TWICE. BOTH TIMES THE CRACK STARTS BELOW THE BLACK PLASTIC TRIM- NOT A ROCK/STONE CHIP AT ALL. 1ST WINDSHIELD WAS REPLACED BY MY INSURANCE COMPANY. I AM TRYING TO GET DEALER TO REPLACE 2ND.*AK

NHTSA ODI #10110087

59,000 miles · Jan 31, 2005
Vehicle Speed Control

WHILE DRIVING ACCELERATOR BECAME INOPERABLE BETWEEN 2000, AND 3000 RPMS. CONTACTED THE DEALER, AND WAS TOLD THERE WAS PLASTIC COATING WHICH BROKE IN SEVERAL PARTS. HOWEVER, THERE WAS SOMETHING SHREDDING THE COATING. *AK

NHTSA ODI #10109337

5,000 miles · Jan 21, 2005
Engine And Engine CoolingLatches/locks/linkagesSeats

I HAVE HAD NUMEROUS PROBLEMS WITH MY KIA SEDONA. WITHIN A FEW MONTHS OF OWNERSHIP THE HEAD GASKET BLEW AND IT WAS TOWED IN AND REPLACED. THEN THE WINDSHIELD BROKE DURING THE NIGHT IN THE GARAGE WITH NO WEATHER EXTREMES. I REPLACED THAT. IN 2 YEARS I'VE HAD 2 BLOWOUTS TO THE FRONT DRIVER'S TIRE. THE ONLY 2 IN MY WHOLE 30+ YEARS O…

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I HAVE HAD NUMEROUS PROBLEMS WITH MY KIA SEDONA. WITHIN A FEW MONTHS OF OWNERSHIP THE HEAD GASKET BLEW AND IT WAS TOWED IN AND REPLACED. THEN THE WINDSHIELD BROKE DURING THE NIGHT IN THE GARAGE WITH NO WEATHER EXTREMES. I REPLACED THAT. IN 2 YEARS I'VE HAD 2 BLOWOUTS TO THE FRONT DRIVER'S TIRE. THE ONLY 2 IN MY WHOLE 30+ YEARS OF DRIVING.DEALER SAYS ITS NOT THE CAR. THE FRONT WHEEL BEARINGS WERE REPLACED. IN DEC 2004 THE ENGINE WAS REPLACED, THE LUMBAR SUPPORT WAS BROKEN AND FIXED, THE DRIVER'S DOORHANDLE BROKE AND WAS FIXED BY KIA. JAN18 IT WAS BACK IN BECAUSE THE HOOD RELEASE WAS NOT WORKING. IT WAS FIXED AND WE PICKED UP THE VEHICLE 1/19. ON 1/21 THE GAS PEDAL STUCK, I BROUGHT IT IN AND THEY FIXED IT IMMEDIATELY. " THE COVER HAD FALLEN DOWN AND THEY TIED IT BACK UP." OBVIOUSLY NOT A GOOD JOB BECAUSE IT STUCK AGAIN ON THE WAY HOME AT 65MPH. I WAS FINALLY ABLE TO STOP THE CAR AND HAD IT TOWED BACK IN. I THINK IT IS A DEATH TRAP!

NHTSA ODI #10107689

Official recalls

3

05V013000 · Vehicle Speed Control:cables

Jan 19, 2005

ON CERTAIN MINI VANS, DURING ASSEMBLY, THE THROTTLE CABLE WOULD TWIST ITSELF OUT OF POSITION.

Consequence & remedy

Consequence: THIS CAN PERMIT THE CABLE TO BE HUNG UP, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE THROTTLE CABLE FREE OF CHARGE. VEHICLES PRODUCED FROM MARCH 20, 2001 THROUGH NOVEMBER 7, 2001 WILL HAVE A GUIDE CLIP INSTALLED ON THE THROTTLE BODY ASSEMBLY IN ORDER TO ENSURE THAT THE TENSION FORCE CABLE DOES NOT MOVE OUT OF POSITION. VEHICLES MANUFACTURED BEGINNING ON NOVEMBER 8, 2001, ALREADY HAVE THE EXTENDED GUIDE, WHICH ACCOMPLISHES THE SAME OBJECTIVE. THE RECALL BEGAN MARCH 21, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.

03V135000 · Seats:mid/rear Assembly

Apr 3, 2003

ON CERTAIN PASSENGER VEHICLES, SOME OF THE SECOND AND THIRD ROW SEAT STRIKERS INSTALLED ON THE VEHICLE FLOOR PAN HAVE BEEN IMPROPERLY HEAT TREATED AND COULD BREAK IN A CRASH.

Consequence & remedy

Consequence: THIS COULD RESULT IN INJURIES TO OCCUPANTS OF THESE SEATS.

Remedy: DEALERS WILL REPLACE THE SEAT STRIKERS. OWNER NOTIFICATION BEGAN APRIL 25, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT KIA AT 1-800-333-4542

03V017000 · Seat Belts:rear/other

Jan 22, 2003

CERTAIN MINI VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 209, "SEAT BELT ASSEMBLIES." THE SECOND AND THIRD SEAT BELT BUCKLE ANCHOR BOLTS DO NOT COMPLY WITH THE STANDARDS.

Consequence & remedy

Consequence: IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT MAY NOT BE PROPERLY RESTRAINED.

Remedy: DEALERS WILL REPLACE THE SEAT BELT BUCKLE ANCHOR BOLTS. OWNER NOTIFICATION BEGAN FEBRUARY 24, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT KIA AT 1-800-333-4542.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA08017 · Steering Intermediate Shaft Binding

Opened Aug 28, 2008 · Closed Jul 1, 2009

Status: closed (inferred from source dates) · Steering

ODIS ANALYSIS OF WARRANTY DATA SHOWS THAT THE ALLEGED DEFECT HAS OCCURRED AT A RELATIVELY HIGH FREQUENCY IN SALT-BELT STATES (5.9 PERCENT).HOWEVER, THE TESTS CONDUCTED BY ODI AND KIA HAVE SHOWN THAT THE ALLEGED DEFECT HAS A MINIMAL EFFECT ON STEERING EFFORTS.IN ADDITION, ODI INTERVIEWS OF OWNERS WHO EXPERIENCED THE ALLEGED DEFECT SHOWED THAT IN MOST CASES THE PROBLEM WAS PRECEDED BY MONTHS OR YEARS OF NOISE OR A GRADUAL INCREASE IN STEERING EFFORTS AND WAS MORE OF A NUISANCE CONCERN. THERE HAS BEEN ONE ALLEGATION OF A MINOR CRASH RELATED TO THE ALLEGED DEFECT, INVOLVING A MY 2003 KIA SEDONA WITH 59,900 MILES.THE VEHICLE HAD BEEN CHECKED TWICE IN THE PREVIOUS NINE MONTHS BY A DEALER FOR COMPLAINTS OF STIFF STEERING AND THAT THE VEHICLE FELT LIKE IT WAS INTERMITTENTLY LOSING POWER ASSIST.THE CRASH OCCURRED AS THE DRIVER WAS ATTEMPTING TO MAKE A LEFT TURN WHILE TRAVELING AT APPROXIMATELY 20 MILES PER HOUR AND STRUCK A VEHICLE PARKED ON THE RIGHT SIDE OF THE STREET THAT THE VEHICLE WAS TURNING INTO. THE CRASH RESULTED IN MINOR INJURIES TO THE DRIVER. AFTER THE CRASH, IT WAS DETERMINED THAT THE INTERMEDIATE SHAFT WAS EXHIBITING SOME BINDING OF THE STEERING INTERMEDIATE SHAFT BEARINGS.WHILE THE ABSENCE OF ADDITIONAL CRASHES OR INJURIES DOES NOT MEAN THAT THERE IS NOT A SAFETY-RELATED DEFECT, THERE HAVE BEEN NO REPORTED ADDITIONAL CRASHES CAUSED BY THE ALLEGED DEFECT IN THE PAST THREE YEARS. THE RELEASE OF THE TECHNICAL SERVICE BULLETIN SHOULD ASSIST SERVICE PERSONAL IN DIAGNOSING THIS POTENTIAL PROBLEM LONG BEFORE IT BECOMES POTENTIALLY DANGEROUS.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.FOR ADDITIONAL INFORMATION REGARDING THIS ENGINEERING ANALYSIS REFER TO THE EA08-017 CLOSING REPORT.

PE08033 · Steering Binding

Opened Apr 28, 2008 · Closed Aug 28, 2008

Status: closed (inferred from source dates) · Steering

ON APRIL 28, 2008, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED PRELIMINARY EVALUATION PE08-033 TO INVESTIGATE COMPLAINTS ALLEGING STEERING BINDING IN MODEL YEAR 2002 THROUGH 2004 KIA SEDONA MINIVANS.KIA'S RESPONSE TO ODI'S REQUEST FOR INFORMATION IN PE08-033 INDICATED THAT CONCERNS WITH BINDING OF THE STEERING INTERMEDIATE SHAFT WERE FIRST IDENTIFIED AND INVESTIGATED IN AUGUST 2002, IN VEHICLES SOLD IN INDONESIA.THIS INVESTIGATION RESULTED IN THE ADDITION OF A STIFFENING RIB TO THE BEARING CAP SEAL.IN JUNE 2003, KIA AGAIN INVESTIGATED OWNER COMPLAINTS OF STEERING NOISE AND HIGHER THAN NORMAL STEERING RESISTANCE AND IN OCTOBER AND NOVEMBER OF 2003 DESIGN CHANGES TO THE SHAFT UNIVERSAL JOINT BEARINGS WERE MADE TO IMPROVE LUBRICANT RETENTION AND ELIMINATE WATER INTRUSION THAT COULD LEAD TO EARLY BEARING FAILURE.ACCORDING TO KIA, THE ALLEGED DEFECT RESULTS IN A PROGRESSIVE CHANGE IN STEERING EFFORT THAT SHOULD BE APPARENT TO THE DRIVER THROUGH NOISE AND GRADUAL CHANGES IN STEERING STIFFNESS LONG BEFORE THE CONDITION COULD BECOME DANGEROUS. ODI'S ANALYSES OF COMPLAINT AND WARRANTY DATA RELATING TO THE ALLEGED DEFECT SHOW THAT THE CONDITION IS OCCURRING AT SIGNIFICANTLY HIGHER RATES IN SALT-BELT STATES (NOTE:FOR PURPOSES OF THIS INVESTIGATION THE SALT BELT INCLUDES CONNECTICUT, DELAWARE, THE DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA AND WISCONSIN).THE WARRANTY RATE FOR REPLACEMENT OF THE STEERING INTERMEDIATE SHAFT IS 5.5% FOR VEHICLES SOLD IN THE SALT BELT AND 0.5% FOR THE REST OF THE UNITED STATES.THE COMPLAINT RATE FOR THE ALLEGED DEFECT IS 186.8 PER 100,000 VEHICLES IN THE SALT BELT AND 29.4 PER 1000,000 VEHICLES FOR THE REST OF THE UNITED STATES.THERE IS ONE ALLEGATION OF A CRASH RELATED TO THE ALLEGED DEFECT.A SUBJECT VEHICLE STRUCK TWO PARKED CARS WHILE ATTEMPTING TO MAKE A LEFT TURN, ALLEGEDLY RESULTING IN MINOR INJURIES TO THE DRIVER. ODI HAS UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS (EA08-017) COVERING MY 2002 THROUGH 2004 KIA SEDONA VEHICLES SOLD OR CURRENTLY REGISTERED IN SALT BELT STATES TO ASSESS THE FREQUENCY AND TREND OF THE ALLEGED DEFECT AND ITS EFFECT ON STEERING EFFORT.

PE04067 · Throttle Cable Binding

Opened Sep 24, 2004 · Closed Jan 27, 2005

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:cables; Vehicle Speed Control:linkages

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Additional source detail variants (6)

Vehicle Speed Control:cables

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control:cables

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control:linkages

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control:linkages

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.