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2002 Kia Sedona

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Kia Sedona do not stand out strongly from the model-year median of 120.

About this comparison →

When problems were reported

Mileage at the reported incident

109 reports with mileage · 89 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 50 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Seat Belts. Review the 28 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports13 fire reports11 injury reports

What owners actually said

198 reports
22,000 miles · Jan 10, 2005
Seat BeltsService Brakes, HydraulicCrash

CAR ACCELERATED ON HIS OWN AS A RESULT CAR WENT INTO MEDIAN, ALSO PASSENGER SIDE SEAT BELT SNAPPED. CAR WAS HEAVILY DAMAGED AS A RESULT OF THE CRASH. WENT FROM 10 TO 50MPH IN SECONDS. ALSO, BRAKE SYSTEM FAILED TO RESPOND. PREVIOUS REPORT FILED #10065882. *AK

NHTSA ODI #10106076

34,000 miles · Jan 9, 2005
Vehicle Speed Control

MY 2002 KIA SEDONA HAS APPROXIMATELY 54000 MILES. AT APPROX 34000 MILES, WE ENCOUNTERED A VERY SERIOUS SAFETY PROBLEM WITH THE VEHICLE SURGING FORWARD AT STOP SIGNS, RED LIGHTS, AND BUSY INTERSECTIONS. IT WAS AS IF WERE SITTING AT A STOP SIGN W/ ONE FOOT ON BREAK AND A GHOST WAS STOMPING ON THE ACCELARATER. KIA CHANGED OUT TH…

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MY 2002 KIA SEDONA HAS APPROXIMATELY 54000 MILES. AT APPROX 34000 MILES, WE ENCOUNTERED A VERY SERIOUS SAFETY PROBLEM WITH THE VEHICLE SURGING FORWARD AT STOP SIGNS, RED LIGHTS, AND BUSY INTERSECTIONS. IT WAS AS IF WERE SITTING AT A STOP SIGN W/ ONE FOOT ON BREAK AND A GHOST WAS STOMPING ON THE ACCELARATER. KIA CHANGED OUT THE WIRING HARNESS AND THIS SEEMED TO FIX THE PROBLEM.*AK

NHTSA ODI #10106033

58,250 miles · Jan 6, 2005
Air BagsElectrical SystemUnknown Or Other

RE:KIA SEDONA MINIVAN [XXX] WITH ABOUT 58,300 MILES. NO PRIOR PROBLEMS OF ANY KIND. ST COMPLAINT: ON EVENING OF FRIDAY, 12/31/04, A CLUNKING/GRINDING SOUND FROM RIGHT SIDE OF MY KIA SEDONA AT ABOUT 58,000 MILES GRABBED AND SEIZED THE RIGHT AXLE. ON 1/1/05 [SAT] I DROVE CAR TO LOCAL SRVCE CNTR. ON 1/3/05 [MONDAY] SRVC CNTR DIA…

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RE:KIA SEDONA MINIVAN [XXX] WITH ABOUT 58,300 MILES. NO PRIOR PROBLEMS OF ANY KIND. ST COMPLAINT: ON EVENING OF FRIDAY, 12/31/04, A CLUNKING/GRINDING SOUND FROM RIGHT SIDE OF MY KIA SEDONA AT ABOUT 58,000 MILES GRABBED AND SEIZED THE RIGHT AXLE. ON 1/1/05 [SAT] I DROVE CAR TO LOCAL SRVCE CNTR. ON 1/3/05 [MONDAY] SRVC CNTR DIAGNOSED BURNT/BROKEN RIGHT AXLE WHEEL BEARINGS. ALTHO I TOLD SRVCE CNTR TO DO BRAKE SERVICE ON ALL 4 WHEELS BUT NOT WHEEL BEARINGS, AS I WANTED THAT WORK TO BE DONE BY MY KIA DEALERSHIP - MY LOCAL STATION REPLACED BRAKE PADS & RIMS AND HONED ROTORS AND REPLACED FRONT RIGHT AXLE WHEEL BEARINGS. TOW SERVICE TO KIA DEALERSHIP WAS CANCELLED BY ME AS A RESULT. 2ND COMPLAINT: ON WED, 1/5/05, I DROVE DAUGHTER AT 6:45 A.M. FROM BRONX TO HER LAGUARDIA HS IN MANHATTAN. NOTICED THAT CAR RADIO AND HEAD LIGHTS FLICKED ON & OFF WHILE DRIVING FOR MINUTES AT A TIME. LATER IN DAY, I DROVE TO BROOKLYN'S 99 STREET CLEANERS TO PICK UP MY MILITARY FIELD COAT AT 3:20 P.M. MINIVAN PARKED BUT ENGINE WOULD NOT TURN OVER & START. USED AUXILIARY BATTERY PACK [ABP] TO START ENGINE AND ENTERED BQEXPRESSWAY. CROSSING BROOKLYN BRIDGE TO MANHATTAN, ENGINE DIED. USED ABP TO START ENGINE AND ENTERED FDR DRIVE UP MANHATTAN TO HOME. CAR ENGINE DIED 3 MORE TIMES. AFTER 4 STALLS AND RE-STARTS WITH ABP, I KEPT ABP CONNECTED TO VEHICLE BATTERY AND, WITH ALL LIGHTS OFF IN DARKNESS FROM 4:30 P.M.-5:45 P.M., IN SLOW RUSH HOUR TRAFFIC, THE ABP KEPT CAR ALIVE TILL ARRIVAL AT LOCAL SRVCE CNTR. ALL FUSES CHECKED OKAY WHILE CAR BATTERY RECHARGED. DIAGNOSIS MADE THAT ALTERNATOR AND/OR REGULATOR NOT WORKING. HAVE PHONED KIA TOW SERVICE FOR PICK UP TO DEALERSHIP. VEHICLE HAS ABOUT 58,300 MILES ON IT. NB: I AM VERY SATISIFED WITH KIA CUSTOMER SERVICE AND KIA TOW SERVICE, WHOM I TELEPHONED ON 1/3/05 [AND THEN CANCELLED TOW] AND TODAY ON 1/6/05. *AK UPDATED 07/24/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI #10105852

57,840 miles · Jan 2, 2005
Air BagsSuspensionVehicle Speed Control

PROBLEMS: UNWANTED ACCELERATION; CLUNKING/SEIZING BRAKES/LIT AIRBAG WARNING LIGHT. MILEAGE: UNDER 58,000 MILES. KIA SEDONA 2002 VIN # [XXX]. ON AFTERNOON OF 12/31/04, I & PASSENGER DRIVE FROM NYC TO HARTFORD, CT. MINIVAN REPEATEDLY ACCELERATED TO 70-75 MPH ALONG HIGHWAY ROADS. I BRAKED TO REDUCE SPEED REPEATEDLY. UNSUCCESSFU…

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PROBLEMS: UNWANTED ACCELERATION; CLUNKING/SEIZING BRAKES/LIT AIRBAG WARNING LIGHT. MILEAGE: UNDER 58,000 MILES. KIA SEDONA 2002 VIN # [XXX]. ON AFTERNOON OF 12/31/04, I & PASSENGER DRIVE FROM NYC TO HARTFORD, CT. MINIVAN REPEATEDLY ACCELERATED TO 70-75 MPH ALONG HIGHWAY ROADS. I BRAKED TO REDUCE SPEED REPEATEDLY. UNSUCCESSFUL REPEATEDLY DESPITE KNOWLEDGE THAT STATE TROOPERS LOOKING FOR SPEEDERS ON NEW YEAR'S EVE. RETURNING FROM HARTFORD, CT TO NYC ON AFTERNOON, ON HIGHWAY ROADS, A LIGHT GRINDING SOUND FROM RIGHT SIDE OF CAR [SEEMED BOTH FRONT & REAR WHEELS] CAME ON WHENEVER I STEERED TO THE LEFT. NO SOUND IF DRIVING STRAIGHT OR TO RIGHT. CHECKED UNDER MINIVAN FOR LOOSE ANYTHING. SAW NOTHING. FELT TIRES AND STEEL WHEELS FOR HEAT, IF BRAKES ARE WEARING OR STICKING. FELT UNIFORM TEMPERATURES ON ALL TIRES AND WHEELS. CONDUCT MY BUSINESS IN HARTFORD, CT. DROVE HOME TO BRONX COUNTY, NY WITH PASSENGER. PICKED UP FAMILY OF 4 KIDS, 2 PARENTS TO DRIVE TO MOTHER-IN-LAW IN QUEENS COUNTY. DROP OFF PASSENGER AND PROCEED TO ROUTE 87 SOUTH. LEAVING ROUTE 87 SOUTH [MAJOR DEEGAN HIGHWAY] ONTO EXIT RAMP FOR ROUTE 95 NORTH [CROSS BRONX EXPRESSWAY EASTBOUND] IN STOP & GO TRAFFIC AROUND 7:30 PM THERE WAS A CLUNKING SOUND GOING FROM RIGHT FRONT WHEEL TO CENTER TO LEFT FRONT OF CAR. I STOPPED & CHECKED UNDER CAR WITH ELECTRIC LANTERN FOR BROKEN STRUT OR TIE-ROD. SAW NOTHING. DROVE ON ROUTE 95, OVER WHITESTONE BRIDGE TO QUEENS. PARKED VAN. ON 1/1/2005 [SATURDAY] AROUND 1:00 AM I DRIVE FAMILY BACK TO HOME IN BRONX COUNTY. TWO STREETS FROM HOME A CLUNK SOUND AGAIN, GRABBING WHEELS. DROP OFF FAMILY AT 1:30 A.M. DRIVE VEHICLE TO NEIGHBORHOOD GAS STATION FOR CHECK-UP THAT SATURDAY MORNING. UNABLE TO CONTACT SERVICE DEPT OF LOCAL KIA DEALERSHIP DUE TO NEW YEAR'S WEEKEND. ALSO, NOTE AIRBAG LIGHT IS ON CONTINUOUSLY. WILL CONTACT WARRANTY PHONE NUMBERS & PERSONNEL & KIA DEALERSHIP AM OF MONDAY, 1/3/2005 PRIOR TO WORK COMMENCING. FRONT & REAR SUSPENSION COMPLAINTS. UPDATED 07/24/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREE

NHTSA ODI #10104934

Mileage unknown · Dec 27, 2004
Electrical SystemEngine And Engine CoolingLatches/locks/linkages

WE HAVE A 2002 KIA SEDONA; WE BOUGHT IN DEC OF 2001. WITHIN THE FIRST 6 MONTHS, THE ALTERNATOR,BATTERY,IGNITION SWITCH, HAD TO BE REPLACED, ALONG WITH SLIDING DOORS FALLING OFF THE HINGE. I COMPLAINED OF A WIND NOISE FOR THE FIRST YEAR NO ONE KNEW WHAT IT WAS. IT WENT UNFIXED. WITHIN A YEAR THE SHOCKS, THE STRUTS AND SLIDING DO…

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WE HAVE A 2002 KIA SEDONA; WE BOUGHT IN DEC OF 2001. WITHIN THE FIRST 6 MONTHS, THE ALTERNATOR,BATTERY,IGNITION SWITCH, HAD TO BE REPLACED, ALONG WITH SLIDING DOORS FALLING OFF THE HINGE. I COMPLAINED OF A WIND NOISE FOR THE FIRST YEAR NO ONE KNEW WHAT IT WAS. IT WENT UNFIXED. WITHIN A YEAR THE SHOCKS, THE STRUTS AND SLIDING DOORS HAD TO BE REPLACED. MY AIR-CONDITION WENT OUT COMPLETELY GUESS WHAT NO MORE WIND NOISE. AND NO LONGER UNDER WARRANTY. MY REAR WIPER CONTROL WENT OUT. RECENTLY, WHILE ON THANKSGIVING VACATION TO OHIO WE HAD TO HAVE ROADSIDE PICK UP OUR VAN AS THE TRANSMISSION TOTALLY WENT OUT WITHOUT WARNING. WHILE IN THE SHOP WE WERE ADVISED OUR BRAKES WERE NOT SAFE TO DRIVE. WE HAD NEVER HAD A PROBLEM WITH THE BRAKES. AND THE MOTOR MOUNTS WERE ALSO IN NEED OF REPLACEMENT. WAS IN THE SHOP 14 DAYS, WE HAD TO DRIVE BACK TO OHIO TO WHEN READY. THE BRAKES WENT TO THE FLOOR HAD NEVER EVER DONE THAT BEFORE. WHEN WE WERE ON OUR WAY OUT OF TOWN, THE TRANSMISSION WAS ACTING UP. WE MADE IT HOME ON DEC 7TH AND NO ONE AT KIA COULD TAKE THE VEHICLE IN UNTIL THE SERVICE MANAGER RETURNED MY CALL HE WAS OFF FOR DOCTOR VISIT. ON DEC 13, I TOOK MY VAN IN TO BE REPAIRED, THEY CALLED ME AND TOLD ME IT WOULD NEED A NEW TRANSMISSION, AND GUESS WHAT THEY ARE ALSO REPAIRING THE SLIDING DOORS 5TH TIME I THINK. THEY HAVE TO ALSO FIX THE DENT IN THE HOOD THAT WAS NOT THERE, BEFORE THE OHIO KIA TOOK IT IN TO BE FIXED. TODAY IT HAS BEEN 15 DAYS. I STILL DO NOT HAVE MY VAN. I WOULD NOT RECOMMEND KIA TO MY WORST ENEMY. PLEASE ALLOW OTHERS TO KNOW THAT KIA IS A LEMON IF EVER THERE WERE ONE.*AK

NHTSA ODI #10104569

50,524 miles · Dec 17, 2004
Vehicle Speed Control

I WAS TRAVELING FROM ONE HIGHWAY ONTO ANOTHER. AS I WAS COMING OFF THE RAMP AND ACCELERATING TO MERGE ONTO THE OTHER HIGHWAY THE CAR STARTED ACCELERATING BY ITSELF. IT KEPT GETTING FASTER AND FASTER. I TRIED TO TAP THE PEDAL THINKING IT WAS JUST STUCK ( LIKE OLDER CARS DID WHEN YOU STARTED THEM AND THEY REACHED IDEAL IDLE & T…

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I WAS TRAVELING FROM ONE HIGHWAY ONTO ANOTHER. AS I WAS COMING OFF THE RAMP AND ACCELERATING TO MERGE ONTO THE OTHER HIGHWAY THE CAR STARTED ACCELERATING BY ITSELF. IT KEPT GETTING FASTER AND FASTER. I TRIED TO TAP THE PEDAL THINKING IT WAS JUST STUCK ( LIKE OLDER CARS DID WHEN YOU STARTED THEM AND THEY REACHED IDEAL IDLE & TEMPERATURE) AND IT INCREASED SPEED. IT REACHED THE MAXIMUM SPEED ON THE CAR OF 135 MPH. I CAN'T REMEMBER MUCH ELSE EXCEPT JUST TRYING TO FIGURE OUT HOW TO STAY SAFE AND GET THE CAR TO STOP. THE ENGINE WAS SCREAMING AND THERE WAS A LOT OF NOISE COMING FROM EVERYWHERE IN THE CAR. I TRIED THE BRAKES BUT THEY ONLY SMOKED AND THE CAR DIDN'T SEEM TO SLOW DOWN MUCH. I GOT TO A PORTION OF THE ROAD WHERE THERE WAS A STRAIGHT AWAY AND I GOT ONTO THE SHOULDER AND I PUT THE CAR IN NEUTRAL. IT TOOK A BIT TO SLOW DOWN TO A STOP AND THEN I SHUT THE CAR OF. I CALLED THE 800 NUMBER ON MY DOOR FOR ROADSIDE ASSISTANCE AND TOLD THEM WHAT HAPPENED. THEY TOLD ME TO SIT TIGHT AND THEY WOULD CALL ME BACK IN 5-7 MINUTES TO TELL ME WHO WAS COMING AND WHERE THE CAR WAS GOING FOR REPAIR. SHE NEVER CALLED BACK. THE DEALER WHERE I BOUGHT THE CAR WAS THE POINT OF SERVICE. WHEN I GOT THE CAR BACK IT WAS STATED ON THE SERVICE INVOICE THAT THE BREATHER HOSE HAD POPPED OFF OF THE VALVE COVER AND THE BRACKET BENT CAUSING THE HOSE AND CLAMP TO BIND UNDER ACCELERATOR CABLE AND THROTTLE LINKAGE. THEY REPLACED THE SPRING CLAMP WITH A WORM TYPE CLAMP. THEY ALSO PERFORMED A LIGHT CUT ON THE FRONT ROTORS AND DEGLAZED THE PADS. THEY GAVE ME THE CLAMP THAT CAUSED THE WHOLE PROBLEM. IT WAS NOT BROKEN IT JUST POPPED OFF. I HAVE RETURNED THE CAR BECAUSE IT STILL IS NOT THE SAME. I FEEL THE CAR HAS BEEN COMPROMISED AND I DON'T FEEL SAFE IN IT. *JB

NHTSA ODI #10104045

17,700 miles · Nov 30, 2004
Vehicle Speed Control

THE VEHICLE WOULD JERK BACK AND FORTH OR SHAKE FORCEFULLY AND UNCONTROLLABLY AT VARIOUS SPEEDS, INCLUDING WHILE TRAVELING ON THE HIGHWAY AT 50 MPH, THE VEHICLE WOULD ALSO STALL UNEXPECTEDLY WHILE IN MOTION FORCING THE DRIVER TO SUDDENLY TRY TO STEER TO SAFETY WITHOUT POWER STEERING. THE VEHICLE IDLED LOW WHEN STOPPED AND SUDDEN…

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THE VEHICLE WOULD JERK BACK AND FORTH OR SHAKE FORCEFULLY AND UNCONTROLLABLY AT VARIOUS SPEEDS, INCLUDING WHILE TRAVELING ON THE HIGHWAY AT 50 MPH, THE VEHICLE WOULD ALSO STALL UNEXPECTEDLY WHILE IN MOTION FORCING THE DRIVER TO SUDDENLY TRY TO STEER TO SAFETY WITHOUT POWER STEERING. THE VEHICLE IDLED LOW WHEN STOPPED AND SUDDENLY LUNGES FORWARD ON IT'S OWN WHILE THE DRIVERS FOOT WAS ON THE BRAKES. THE SERVICE DEALERS WERE UNABLE TO DUPLICATE THE PROBLEM. THE VALVES, FILTERS AND WIRING WERE CHANGED. *JB *SC

NHTSA ODI #10099249

41,000 miles · Oct 8, 2004
Engine And Engine Cooling

OUR KIA SEDONA'S ENGINE HAS BEEN DYING WHEN COMING TO A STOP FOR ABOUT 6 MONTHS. KIA TRIED ON 8-5-04 TO FIX AND WAS TOLD IT NEEDED NEW SPARK PLUGS. REPLACED THE PLUGS. THREE WEEKS LATER ON 9-11-04 VAN ENGINE DYED AGAIN WHEN COMING TO A STOP. KEEPED A LOG OF THIS. ON 9-25-04 WHILE DRIVING 70 MPH ON THE INTERSTATE, THE ENGINE AGA…

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OUR KIA SEDONA'S ENGINE HAS BEEN DYING WHEN COMING TO A STOP FOR ABOUT 6 MONTHS. KIA TRIED ON 8-5-04 TO FIX AND WAS TOLD IT NEEDED NEW SPARK PLUGS. REPLACED THE PLUGS. THREE WEEKS LATER ON 9-11-04 VAN ENGINE DYED AGAIN WHEN COMING TO A STOP. KEEPED A LOG OF THIS. ON 9-25-04 WHILE DRIVING 70 MPH ON THE INTERSTATE, THE ENGINE AGAIN DYED WHILE IN THE PASSING LANE. FINALLY GOT A CHECK ENGINE LIGHT. HAD TO WAIT THREE DAYS TO GET VAN INTO KIA, LIGHT WENT OUT BY THEN. KIA DEALERSHIP SAID IT HAS A TRANSMISSION ERROR CODE BUT CAN'T PINPOINT THE DEFECT TO FIX. KIA KEPT THE VAN A WEEK TRYING TO GET ENGINE LIGHT TO REAPPEAR IN VAIN. SO I NOW HAVE A VAN THAT COULD STOPPED RUNNING AT ANYTIME AND PLACE. NOT VERY REASSURING OR SAFE. WE ARE VERY UPSET AND KIA CORP REFUSES TO DO ANYTHING TO REMEDY THE SITUATION. *NM

NHTSA ODI #10093827

Mileage unknown · Sep 24, 2004
Latches/locks/linkages

THE POWER LOCK IN THE DRIVER'S DOOR OF OUR 2002 KIA SEDONA LOCKS UNEXPECTEDLY. IT LOCKS BY ITSELF WHEN WE CLOSE THE DOOR; IT LOCKS BY ITSELF WHEN WE OPEN THE DOOR. WORSE, WHEN THE LOCK ACTIVATES IT LOCKS ALL OF THE DOORS IN THE VAN, INCLUDING THE TAILGATE. THIS IS A RANDOM, THOUGH FREQUENT, OCCURRENCE. THIS SEEMS TO BE A VER…

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THE POWER LOCK IN THE DRIVER'S DOOR OF OUR 2002 KIA SEDONA LOCKS UNEXPECTEDLY. IT LOCKS BY ITSELF WHEN WE CLOSE THE DOOR; IT LOCKS BY ITSELF WHEN WE OPEN THE DOOR. WORSE, WHEN THE LOCK ACTIVATES IT LOCKS ALL OF THE DOORS IN THE VAN, INCLUDING THE TAILGATE. THIS IS A RANDOM, THOUGH FREQUENT, OCCURRENCE. THIS SEEMS TO BE A VERY DANGEROUS CONDITION, SINCE WE HAVE AN INFANT AND A TODDLER, AND ARE ALWAYS FEARFUL OF BEING LOCKED OUT OF THE VAN WHILE THEY ARE INSIDE. *AK

NHTSA ODI #10093159

Mileage unknown · Sep 8, 2004
Vehicle Speed Control

VEHICLE LUNGED OR ACCELERATED UPON FINAL PARKING WITH FOOT OFF ACCELERATOR AND ON BRAKE. CAR JUMPED OVER. DEALERSHIP WAS NOTIFIED. *AK *TS

NHTSA ODI #10087893

Official recalls

3

05V013000 · Vehicle Speed Control:cables

Jan 19, 2005

ON CERTAIN MINI VANS, DURING ASSEMBLY, THE THROTTLE CABLE WOULD TWIST ITSELF OUT OF POSITION.

Consequence & remedy

Consequence: THIS CAN PERMIT THE CABLE TO BE HUNG UP, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE THROTTLE CABLE FREE OF CHARGE. VEHICLES PRODUCED FROM MARCH 20, 2001 THROUGH NOVEMBER 7, 2001 WILL HAVE A GUIDE CLIP INSTALLED ON THE THROTTLE BODY ASSEMBLY IN ORDER TO ENSURE THAT THE TENSION FORCE CABLE DOES NOT MOVE OUT OF POSITION. VEHICLES MANUFACTURED BEGINNING ON NOVEMBER 8, 2001, ALREADY HAVE THE EXTENDED GUIDE, WHICH ACCOMPLISHES THE SAME OBJECTIVE. THE RECALL BEGAN MARCH 21, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.

03V135000 · Seats:mid/rear Assembly

Apr 3, 2003

ON CERTAIN PASSENGER VEHICLES, SOME OF THE SECOND AND THIRD ROW SEAT STRIKERS INSTALLED ON THE VEHICLE FLOOR PAN HAVE BEEN IMPROPERLY HEAT TREATED AND COULD BREAK IN A CRASH.

Consequence & remedy

Consequence: THIS COULD RESULT IN INJURIES TO OCCUPANTS OF THESE SEATS.

Remedy: DEALERS WILL REPLACE THE SEAT STRIKERS. OWNER NOTIFICATION BEGAN APRIL 25, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT KIA AT 1-800-333-4542

03V017000 · Seat Belts:rear/other

Jan 22, 2003

CERTAIN MINI VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 209, "SEAT BELT ASSEMBLIES." THE SECOND AND THIRD SEAT BELT BUCKLE ANCHOR BOLTS DO NOT COMPLY WITH THE STANDARDS.

Consequence & remedy

Consequence: IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT MAY NOT BE PROPERLY RESTRAINED.

Remedy: DEALERS WILL REPLACE THE SEAT BELT BUCKLE ANCHOR BOLTS. OWNER NOTIFICATION BEGAN FEBRUARY 24, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT KIA AT 1-800-333-4542.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA08017 · Steering Intermediate Shaft Binding

Opened Aug 28, 2008 · Closed Jul 1, 2009

Status: closed (inferred from source dates) · Steering

ODIS ANALYSIS OF WARRANTY DATA SHOWS THAT THE ALLEGED DEFECT HAS OCCURRED AT A RELATIVELY HIGH FREQUENCY IN SALT-BELT STATES (5.9 PERCENT).HOWEVER, THE TESTS CONDUCTED BY ODI AND KIA HAVE SHOWN THAT THE ALLEGED DEFECT HAS A MINIMAL EFFECT ON STEERING EFFORTS.IN ADDITION, ODI INTERVIEWS OF OWNERS WHO EXPERIENCED THE ALLEGED DEFECT SHOWED THAT IN MOST CASES THE PROBLEM WAS PRECEDED BY MONTHS OR YEARS OF NOISE OR A GRADUAL INCREASE IN STEERING EFFORTS AND WAS MORE OF A NUISANCE CONCERN. THERE HAS BEEN ONE ALLEGATION OF A MINOR CRASH RELATED TO THE ALLEGED DEFECT, INVOLVING A MY 2003 KIA SEDONA WITH 59,900 MILES.THE VEHICLE HAD BEEN CHECKED TWICE IN THE PREVIOUS NINE MONTHS BY A DEALER FOR COMPLAINTS OF STIFF STEERING AND THAT THE VEHICLE FELT LIKE IT WAS INTERMITTENTLY LOSING POWER ASSIST.THE CRASH OCCURRED AS THE DRIVER WAS ATTEMPTING TO MAKE A LEFT TURN WHILE TRAVELING AT APPROXIMATELY 20 MILES PER HOUR AND STRUCK A VEHICLE PARKED ON THE RIGHT SIDE OF THE STREET THAT THE VEHICLE WAS TURNING INTO. THE CRASH RESULTED IN MINOR INJURIES TO THE DRIVER. AFTER THE CRASH, IT WAS DETERMINED THAT THE INTERMEDIATE SHAFT WAS EXHIBITING SOME BINDING OF THE STEERING INTERMEDIATE SHAFT BEARINGS.WHILE THE ABSENCE OF ADDITIONAL CRASHES OR INJURIES DOES NOT MEAN THAT THERE IS NOT A SAFETY-RELATED DEFECT, THERE HAVE BEEN NO REPORTED ADDITIONAL CRASHES CAUSED BY THE ALLEGED DEFECT IN THE PAST THREE YEARS. THE RELEASE OF THE TECHNICAL SERVICE BULLETIN SHOULD ASSIST SERVICE PERSONAL IN DIAGNOSING THIS POTENTIAL PROBLEM LONG BEFORE IT BECOMES POTENTIALLY DANGEROUS.ACCORDINGLY, THIS INVESTIGATION IS CLOSED. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST. THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.FOR ADDITIONAL INFORMATION REGARDING THIS ENGINEERING ANALYSIS REFER TO THE EA08-017 CLOSING REPORT.

PE08033 · Steering Binding

Opened Apr 28, 2008 · Closed Aug 28, 2008

Status: closed (inferred from source dates) · Steering

ON APRIL 28, 2008, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED PRELIMINARY EVALUATION PE08-033 TO INVESTIGATE COMPLAINTS ALLEGING STEERING BINDING IN MODEL YEAR 2002 THROUGH 2004 KIA SEDONA MINIVANS.KIA'S RESPONSE TO ODI'S REQUEST FOR INFORMATION IN PE08-033 INDICATED THAT CONCERNS WITH BINDING OF THE STEERING INTERMEDIATE SHAFT WERE FIRST IDENTIFIED AND INVESTIGATED IN AUGUST 2002, IN VEHICLES SOLD IN INDONESIA.THIS INVESTIGATION RESULTED IN THE ADDITION OF A STIFFENING RIB TO THE BEARING CAP SEAL.IN JUNE 2003, KIA AGAIN INVESTIGATED OWNER COMPLAINTS OF STEERING NOISE AND HIGHER THAN NORMAL STEERING RESISTANCE AND IN OCTOBER AND NOVEMBER OF 2003 DESIGN CHANGES TO THE SHAFT UNIVERSAL JOINT BEARINGS WERE MADE TO IMPROVE LUBRICANT RETENTION AND ELIMINATE WATER INTRUSION THAT COULD LEAD TO EARLY BEARING FAILURE.ACCORDING TO KIA, THE ALLEGED DEFECT RESULTS IN A PROGRESSIVE CHANGE IN STEERING EFFORT THAT SHOULD BE APPARENT TO THE DRIVER THROUGH NOISE AND GRADUAL CHANGES IN STEERING STIFFNESS LONG BEFORE THE CONDITION COULD BECOME DANGEROUS. ODI'S ANALYSES OF COMPLAINT AND WARRANTY DATA RELATING TO THE ALLEGED DEFECT SHOW THAT THE CONDITION IS OCCURRING AT SIGNIFICANTLY HIGHER RATES IN SALT-BELT STATES (NOTE:FOR PURPOSES OF THIS INVESTIGATION THE SALT BELT INCLUDES CONNECTICUT, DELAWARE, THE DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA AND WISCONSIN).THE WARRANTY RATE FOR REPLACEMENT OF THE STEERING INTERMEDIATE SHAFT IS 5.5% FOR VEHICLES SOLD IN THE SALT BELT AND 0.5% FOR THE REST OF THE UNITED STATES.THE COMPLAINT RATE FOR THE ALLEGED DEFECT IS 186.8 PER 100,000 VEHICLES IN THE SALT BELT AND 29.4 PER 1000,000 VEHICLES FOR THE REST OF THE UNITED STATES.THERE IS ONE ALLEGATION OF A CRASH RELATED TO THE ALLEGED DEFECT.A SUBJECT VEHICLE STRUCK TWO PARKED CARS WHILE ATTEMPTING TO MAKE A LEFT TURN, ALLEGEDLY RESULTING IN MINOR INJURIES TO THE DRIVER. ODI HAS UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS (EA08-017) COVERING MY 2002 THROUGH 2004 KIA SEDONA VEHICLES SOLD OR CURRENTLY REGISTERED IN SALT BELT STATES TO ASSESS THE FREQUENCY AND TREND OF THE ALLEGED DEFECT AND ITS EFFECT ON STEERING EFFORT.

PE04067 · Throttle Cable Binding

Opened Sep 24, 2004 · Closed Jan 27, 2005

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:cables; Vehicle Speed Control:linkages

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Additional source detail variants (6)

Vehicle Speed Control:cables

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control:cables

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control:linkages

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.

Vehicle Speed Control:linkages

KIA PROVIDED INFORMATION DESCRIBING A WATER ENTRY POINT AT THE RUBBER SEALING BOOT LOCATED AT THE THROTTLE BODY END OF THE THROTTLE CABLE, ADVISING THAT WATER COULD ENTER THE CABLE SHEATH DURING NORMAL VEHICLE OPERATION.IN LOW TEMPERATURES, THE WATER FREEZES AND MAY IMPEDE THE MOVEMENT OF THE THROTTLE CABLE THEREBY PREVENTING AN OPEN THROTTLE FROM RETURNING TO THE CLOSED POSITION.A STUCK THROTTLE COULD INCREASE THE RISK OF A CRASH.TO PREVENT WATER INGRESS, KIA INCREASED THE CRIMPING FORCE OF THE CLAMP INSTALLED ON THE RUBBER BOOT FROM 2 TO 5 KILOGRAMS FORCE.THE ACTION TOOK PLACE IN APRIL 2004 AND OCCURRED IN CONNECTION WITH OTHER CHANGES TO THE THROTTLE CABLE SYSTEM.TO REMEDY THE VEHICLES BUILT BEFORE THIS DATE (ALL OF MY 2002 AND PART OF 2003), KIA WILL CONDUCT A SAFETY RECALL TO REPLACE THE DEFECTIVE CABLE WITH AN IMPROVED COMPONENT.CERTAIN RECALLED VEHICLES WILL ALSO HAVE AN ADDITIONAL CLIP INSTALLED TO ADDRESS A POTENTIAL CABLE DISENGAGEMENT CONCERN.SEE KIA'S JANUARY 17, 2005 PART 573 LETTER FOR NHTSA RECALL 05V013 (KIA RECALL SC-042) FOR FURTHER INFORMATION.NO ACTION IS BEING TAKEN ON VEHICLES BUILT AFTER APRIL 4, 2004.