MY 2006 JEEP WRANGLER RUBICON GAS TANK OVERFLOWS EVERY TIME I FILL IT UP. SPRAYS GAS EVERYWHERE. *KB
2006 Jeep Wrangler
Owner reports · Recalls · Investigations
More warning signs than most Wrangler years
Owner complaints for the 2006 Jeep Wrangler are substantially higher than the model-year median of 265.
About this comparison →How this year compares
Owner complaints by model year
Compare all Wrangler years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
624 reports with mileage · 106 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Fuel System, Gasoline. Review the 355 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel/propulsion System. Review the 118 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Steering. Review the 86 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Fuel System, Gasoline complaints
355 reportsEVERYTIME I FILL UP MY CAR, GAS SPILLS OVER ONTO THE SIDE OF MY CAR, TIRE AND GROUND, INCLUDING OVER THE PUMP HANDLE ITSELF AND MY HANDS. VERY DANGEROUS IF THERE WAS A SPARK I WOULD GO UP IN FLAMES WITH THE CAR. *TR
FUEL OVERFLOW WHILE FILLING UP THE TANK. *TR
2006 JEEP WRANGLER. GAS TANK FILLUP, AT ANY GAS STATION, RESULTS IN TANK OVERFLOW. BURPS OUT UP TO 1/4 GALLON OF GAS BEFORE PUMP STOPS. THIS IS A WELL KNOWN AND COMMON PROBLEM FOR ALL JEEP WRANGLERS, MOST MODEL YEARS. HAPPENS EVERY TIME I FILL UP, NOT JUST OCCASIONALLY. *TT
GAS OVERFLOWS AND SPILLS OVER OUT OF THE FILLER NECK DURING FILL-UP. *TT
EVERYTHING I FILL UP MY 2006 WRANGLER WITH GAS, IT OVERFLOWS OUT OF THE FILLER NECK ALL OVER THE JEEP AND SOMETIMES ON ME. *TR
ON MY 2006 JEEP WRANGLER SPORT, THE GAS TANK OVERFLOWS FUEL EVERY SINGLE TIME I HAVE TO REFILL THE TANK. THE TANK APPARENTLY DOES NOT VENT PROPERLY, WHICH CAUSES THE AUTO-SHUT-OFF FEATURE ON GAS PUMPS TO FAIL UNTIL THE TANK OVERFLOWS, SPITTING GASOLINE OUT (OVER A FOOT FROM THE SIDE OF THE VEHICLE AT TIMES), HITTING THE INDIVIDU…
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ON MY 2006 JEEP WRANGLER SPORT, THE GAS TANK OVERFLOWS FUEL EVERY SINGLE TIME I HAVE TO REFILL THE TANK. THE TANK APPARENTLY DOES NOT VENT PROPERLY, WHICH CAUSES THE AUTO-SHUT-OFF FEATURE ON GAS PUMPS TO FAIL UNTIL THE TANK OVERFLOWS, SPITTING GASOLINE OUT (OVER A FOOT FROM THE SIDE OF THE VEHICLE AT TIMES), HITTING THE INDIVIDUAL FILLING UP THE TANK AND MAKING A MESS OF THE SIDE OF THE VEHICLE. THIS FUEL OVERFLOW ISSUE OCCURS 100% OF THE TIME. UPON SPEAKING WITH THE DEALERSHIP, I WAS TOLD THAT THEY WILL NOT WARRANTY THIS, BUT THAT IT IS A "COMMON" PROBLEM AMONG 1997-PRESENT WRANGLERS. CHRYSLER ISSUED A RECALL FOR THIS PROBLEM ON 2007-LATER WRANGLER, BUT REFUSES TO TAKE RESPONSIBILITY FOR THE 2006 AND OLDER MODELS. REVIEWING BOTH LOCAL AND NATIONAL JEEP INTERNET FORUMS, I HAVE SEEN FORUM THREADS ON THIS TOPIC WITH LITERALLY HUNDREDS OF 1997-2006 JEEP WRANGLER OWNERS CLAIMING THE SAME PROBLEM AS I AM HAVING WITH MY 2006 WRANGLER. THE COST TO REPLACE THE FUEL TANK, THE ONLY SOLUTION, IS AT A COST OF $1100-$1200. THIS IS A VERY SERIOUS PROBLEM AND NEEDS TO BE ADDRESSED IMMEDIATELY. TO DATE, I HAVE NOT HAD ANY PERSONAL INJURY OR DAMAGE, AS ASKED BELOW, BUT THAT IS ONLY A MATTER OF TIME! *TR
ON MY 2006 JEEP WRANGLER RUBICON UNLIMITED, THE GAS TANK "PUKES" FUEL EVERY SINGLE TIME I HAVE TO REFILL THE TANK. THE TANK APPARENTLY DOES NOT VENT PROPERLY, WHICH CAUSES THE AUTO-SHUT-OFF FEATURE ON GAS PUMPS TO FAIL UNTIL THE TANK OVERFLOWS, SPITTING GASOLINE OUT (OVER A FOOT FROM THE SIDE OF THE VEHICLE AT TIMES), HITTING T…
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ON MY 2006 JEEP WRANGLER RUBICON UNLIMITED, THE GAS TANK "PUKES" FUEL EVERY SINGLE TIME I HAVE TO REFILL THE TANK. THE TANK APPARENTLY DOES NOT VENT PROPERLY, WHICH CAUSES THE AUTO-SHUT-OFF FEATURE ON GAS PUMPS TO FAIL UNTIL THE TANK OVERFLOWS, SPITTING GASOLINE OUT (OVER A FOOT FROM THE SIDE OF THE VEHICLE AT TIMES), HITTING THE INDIVIDUAL FILLING UP THE TANK AND MAKING A MESS OF THE SIDE OF THE VEHICLE. THIS FUEL "PUKING" ISSUE OCCURS 100% OF THE TIME. UPON SPEAKING WITH THE DEALERSHIP, I WAS INITIALLY TOLD THAT THEY WILL NOT WARRANTY THIS, BUT THAT IT IS A "COMMON" PROBLEM AMONG 1997-PRESENT WRANGLERS. CHRYSLER ISSUED A RECALL FOR THIS PROBLEM ON 2007-LATER WRANGLERS, BUT REFUSES TO TAKE RESPONSIBILITY FOR THE 2006 AND OLDER MODELS. AS A MEMBER OF BOTH LOCAL AND NATIONAL JEEP INTERNET FORUMS, I HAVE SEEN FORUM THREADS ON THIS TOPIC WITH LITERALLY HUNDREDS OF 1997-2006 JEEP WRANGLER OWNERS CLAIMING THE SAME PROBLEM AS I AM HAVING WITH MY 2006 WRANGLER. *TR
GAS TANK AUTO STOP DOES NOT WORK, CAUSING OVERFILLING AND SPILLS GAS ON VEHICLE AND GROUND. THIS HAPPENS EVERY TIME I FILL UP AT EVERY GAS STAION I VISIT. *TR
VEHICLE ONLY SHUTS OFF FUEL PUMP AFTER IT OVER FILLED AND SPILLED. *TR
Official recalls
315V222000 · Power Train:clutch Assembly:pedal/hand Lever(motorcycle)
Apr 15, 2015
Chrysler (FCA US LLC) is recalling certain model year 2006 Dodge Viper and Jeep Wrangler and Liberty vehicles manufactured July 1, 2005, to July 31, 2006. In the affected vehicles, the springs within the clutch pedal position switch that prevents the vehicle from starting unless the clutch pedal is pushed down may break. As a result, the vehicle may not be started when the clutch pedal is pushed down or the engine may crank and start without the clutch pedal being pushed down causing the vehicle to unexpectedly lurch.
Consequence & remedy
Consequence: If the vehicle unexpectedly moves there is an increased risk of a crash.
Remedy: Chrysler will notify owners, and dealers will replace the clutch ignition interlock switch, free of charge. The recall began on August 31, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is R13.
06V147000 · Power Train:clutch Assembly
May 3, 2006
ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 6 SPEED MANUAL TRANSMISSIONS, THE HYDRAULIC CLUTCH MASTER CYLINDER LINKAGE ROD MAY BREAK. THIS MAY NOT ALLOW DISENGAGEMENT OF THE CLUTCH WHEN THE PEDAL IS DEPRESSED.
Consequence & remedy
Consequence: UNINTENTIONAL VEHICLE MOVEMENT, INCREASED STOPPING DISTANCE, AND ENGINE STALLING COULD OCCUR WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPLACE THE CLUTCH MASTER CYLINDER LINKAGE ROD FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 7, 2006. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
05V460000 · Power Train:automatic Transmission
Oct 6, 2005
ON CERTAIN PICKUP TRUCKS, SPORT UTILITY AND PASSENGER VEHICLES EQUIPPED WITH 42RLE AUTOMATIC TRANSMISSIONS, THE CUP PLUG THAT RETAINS THE PARK PAWL ANCHOR SHAFT MAY BE IMPROPERLY INSTALLED. IF THE SHAFT MOVES OUT OF POSITION, THE VEHICLE MAY NOT BE ABLE TO ACHIEVE 'PARK' POSITION.
Consequence & remedy
Consequence: IF THIS OCCURS AND THE PARKING BRAKE IS NOT APPLIED, THE VEHICLE MAY ROLL AWAY AND CAUSE A CRASH WITHOUT WARNING.
Remedy: DEALERS WILL INSPECT THE TRANSMISSIONS AND INSTALL A BRACKET TO ENSURE THE PARK PAWL ANCHOR SHAFT IS RETAINED IN THE PROPER POSITION. THE RECALL BEGAN ON NOVEMBER 28, 2005. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1PE06015 · Clutch Linkage Failure
Opened Apr 20, 2006 · Closed Jun 13, 2006
Status: closed (inferred from source dates) · Power Train:clutch Assembly; Power Train:clutch Assembly:pedal/hand Lever(motorcycle)
ON MAY 2, 2006 DAIMLERCHRYSLER CORPORATION (DCC) SUBMITTED TO THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) A PART 573 REPORT ADVISING THAT CERTAIN MODEL YEAR 2006 JEEP WRANGLER VEHICLES WOULD BE VOLUNTARILY REC ALLED TO REPLACE A DEFECTIVE CLUTCH LINKAGE COMPONENT.THE RECALL ACTION IS IDENTIFIED BY NHTSA NO. 06V147 (DCC NO. F22).THE LINKAGE ROD BETWEEN THE CLUTCH PEDAL AND CLUTCH MASTER CYLINDER CAN BREAK WHEN THE CLUTCH PEDAL IS DEPRESSED; LINKAGE ROD FAILURE UNDER THESE CONDITIONS RESULTS IN IMMEDIATE ENGAGEMENT OF THE CLUTCH AND RENDERS THE CLUTCH PEDAL INEFFECTIVE THEREAFTER .THE 6,876 MANUAL TRANSMISSION VEHICLES INCLUDED IN THE RECALL ACTION WERE ALL MANUFACTURED BETWEEN 11/3/2005 AND 2/13/2006.DCC WILL REPLACE THE DEFECTIVE LINKAGE WITH A COMPONENT OF A PREVIOUS DESIGN LEVEL WHICH HAS NOT EXPERIENCED FIELD FAILURE.THE TIMING OF DCC'S ACTION HAS NOT BEEN DETERMINED.ACCORDINGLY, THIS PRELIMINARY EVALUATION IS CLOSED.
Additional source detail variants (2)
Power Train:clutch Assembly
ON MAY 2, 2006 DAIMLERCHRYSLER CORPORATION (DCC) SUBMITTED TO THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) A PART 573 REPORT ADVISING THAT CERTAIN MODEL YEAR 2006 JEEP WRANGLER VEHICLES WOULD BE VOLUNTARILY REC ALLED TO REPLACE A DEFECTIVE CLUTCH LINKAGE COMPONENT.THE RECALL ACTION IS IDENTIFIED BY NHTSA NO. 06V147 (DCC NO. F22).THE LINKAGE ROD BETWEEN THE CLUTCH PEDAL AND CLUTCH MASTER CYLINDER CAN BREAK WHEN THE CLUTCH PEDAL IS DEPRESSED; LINKAGE ROD FAILURE UNDER THESE CONDITIONS RESULTS IN IMMEDIATE ENGAGEMENT OF THE CLUTCH AND RENDERS THE CLUTCH PEDAL INEFFECTIVE THEREAFTER .THE 6,876 MANUAL TRANSMISSION VEHICLES INCLUDED IN THE RECALL ACTION WERE ALL MANUFACTURED BETWEEN 11/3/2005 AND 2/13/2006.DCC WILL REPLACE THE DEFECTIVE LINKAGE WITH A COMPONENT OF A PREVIOUS DESIGN LEVEL WHICH HAS NOT EXPERIENCED FIELD FAILURE.THE TIMING OF DCC'S ACTION HAS NOT BEEN DETERMINED.ACCORDINGLY, THIS PRELIMINARY EVALUATION IS CLOSED.
Power Train:clutch Assembly:pedal/hand Lever(motorcycle)
ON MAY 2, 2006 DAIMLERCHRYSLER CORPORATION (DCC) SUBMITTED TO THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) A PART 573 REPORT ADVISING THAT CERTAIN MODEL YEAR 2006 JEEP WRANGLER VEHICLES WOULD BE VOLUNTARILY REC ALLED TO REPLACE A DEFECTIVE CLUTCH LINKAGE COMPONENT.THE RECALL ACTION IS IDENTIFIED BY NHTSA NO. 06V147 (DCC NO. F22).THE LINKAGE ROD BETWEEN THE CLUTCH PEDAL AND CLUTCH MASTER CYLINDER CAN BREAK WHEN THE CLUTCH PEDAL IS DEPRESSED; LINKAGE ROD FAILURE UNDER THESE CONDITIONS RESULTS IN IMMEDIATE ENGAGEMENT OF THE CLUTCH AND RENDERS THE CLUTCH PEDAL INEFFECTIVE THEREAFTER .THE 6,876 MANUAL TRANSMISSION VEHICLES INCLUDED IN THE RECALL ACTION WERE ALL MANUFACTURED BETWEEN 11/3/2005 AND 2/13/2006.DCC WILL REPLACE THE DEFECTIVE LINKAGE WITH A COMPONENT OF A PREVIOUS DESIGN LEVEL WHICH HAS NOT EXPERIENCED FIELD FAILURE.THE TIMING OF DCC'S ACTION HAS NOT BEEN DETERMINED.ACCORDINGLY, THIS PRELIMINARY EVALUATION IS CLOSED.
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