2009 Hyundai Santa Fe

*The mechanic diagnosed internal engine failure (May 14, 2026). The vehicle is at the second mechanic's shop. *The car stalled twice. The first time, over 20 miles, the air conditioning stopped, followed by the radio, and then acceleration. I pulled over and the acceleration returned but only for a minute. The second time, a clacking noise got louder and faster, and three miles later the engine stopped. I coasted and pulled over but had to shift to neutral and use the parking brake to stop. *The first time was a two-lane road (55 MPH). As I lost acceleration, cars slowed behind me. It took so long to turn off on a side road, the car behind me almost hit me as they speeded up to pass. The second time was a busy two-lane road (45 MPH), but the engine stopped so quickly, the person behind me almost rear ended me. Without the steering, the car crossed the middle lane, and I had to haul the steering wheel so I could pull off to a side street. *The first repair shop said the oil was low and suggested the place that changed the oil did not know what it was doing and perhaps didn't put the cap on right. The oil was dripping over the engine and to the bottom of the housing. After driving it, the mechanic said the Hyundai service center should do a diagnostic, but it was safe to drive. The second repair shop did an oil change to see what was happening with the oil flow. He found metal filings as well as other problems and said it this was an internal engine failure. *The Hyundai service center said the vehicle needed to be towed, at my own expense, to the its center for a $185.00 out-of-pocket diagnostic. *In October 2025, the Hyundai dealership serviced the car for a cylinder head oil leak recall/problem. *There were no warning lights either time--no engine or oil lights came on. There were no symptoms or indications of a problem before the first incident (May 7, 2026).

Vehicle will suddenly shutdown in the middle of the road. This could easily have caused a crash at any time. Several batteries have been replaced due to alternator not charging the battery. Then the battery has to be jumped for emergencies. I have taken the car in for repairs of the recall twice. I was told that the front end would come off and parts would have to be replaced because of the age of my vehicle they would not fit again. I need a solution to this problem.

[XXX] We took out Stanta Fe to the Hyundia Dealership in Columbia, TN 38401. The installed a new rover cover gasket left and service kit. The purpose was to stop oil from leaking into the alternator. I would like to point out we did not see any visible signs of the gasket was leaking. We had our regular scheduled oil change in Feb of 2025 and no report of an oil leak. We had a service event at the end of June 2025 and were told there was a visible leak was present and appeared to be about 3 months old. We took it back to the dealership and reported the recall issue was occurring. This was 7/25 and just outside of a year. The stated it would not be covered under warranty/recall now. I called and complain to Hyundia corporate. Waited 2 weeks to say it would be taken care of by the dealership. Called them today to arrange for bring the car in but they had no record of what I was told by Hyundia corporate. I believe this breaking faith w the whole recall process with the NTSB. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The contact owns a 2009 Hyundai Santa Fe. The contact stated while driving at various speeds, the vehicle stalled. The contact stated that the failure occurred mostly while decelerating from highway speeds. The vehicle was taken to several independent mechanics to be diagnosed, but the failure could not be duplicated. The dealer and the manufacturer were not notified of the failure. The failure mileage was approximately 85,000.

The contact owns a 2009 Hyundai Santa Fe. The contact stated that while the vehicle was at an independent mechanic for an oil change, she was informed that oil was leaking onto the alternator. The contact stated that the vehicle had previously been repaired under Service Campaign 976 (Cylinder Head Cover Oil Leak Repair With Oil Protector Install And Alternator Voltage Test), with the valve cover replaced twice; however, the failure persisted. The vehicle was then taken to the dealer, who related the failure to Service Campaign 976 and determined that the valve cover needed to be replaced for the third time. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 136,000.

vehicle will randomly shutoff. example coming off the interstate and off the exit ramp and accelerating into traffic vehicle with completly die, no power steering or power brakes. after pulling off the road the vehicle will restart and run normally. may not happen again for several weeks. dealer had performed recalls and cannot duplicate issue

The contact owns a 2009 Hyundai Santa Fe. The contact received a notice for TSB: [XXX] and the vehicle was taken to the dealer where the campaign was completed. The contact stated that while an oil change was being performed, she was informed that the valve cover gasket was leaking. Additionally, the check engine warning light was illuminated. The fuel senders and O rings, the spark plugs, and the valve cover gasket were replaced; however, the failure recurred. The dealer replaced the oil sending unit; however, the failure persisted. The vehicle was taken to an independent mechanic, where the valve cover gasket, the valve cover gasket kit and the spark plugs were replaced. The contact stated that the dealer later replaced the oil pan due to oil leaking. Additionally, the contact stated while attempting to make a left turn from a complete stop, the vehicle chugged and started losing electrical power. The vehicle was towed to the dealer, where the contact was informed that the alternator internally shorted, the vehicle was stuck in drive(D), and the key was stuck in the ignition switch. The battery warning light was illuminated. The dealer performed an unknown repair. The contact stated that she then received a notice for [XXX] and the vehicle was taken to the dealer, where it was diagnosed and determined that the right bank valve cover gasket was fractured, distorted, and was leaking onto the alternator. Additionally, the dealer informed the contact that the left valve cover gasket was leaking; however, the part was not covered. The dealer only replaced the right bank valve cover gasket. The contact stated that the failure persisted. The vehicle was not repaired. The manufacturer was notified of the failure and a case was opened. The failure mileage was approximately 74,936. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). The contact stated there seems to be a defect in the valve covers.