2019 Hyundai Kona

The contact owns a 2019 Hyundai Kona. The contact stated that while making left turns on several occasions, the vehicle stalled. The vehicle was shifted into park (P) and restarted. The vehicle was not diagnosed or repaired. However, during routine maintenance, an independent mechanic noticed that the oil reservoir was empty, and an oil change was completed. The manufacturer was notified of the failure. The failure mileage was approximately 105,000.

Vehicle (2019 Kona) is subject to Recall 203 (piston ring/bore defect). On XXX Puente Hills Hyundai refused the mandatory physcial inspection, instead attempting to charge $1,100 for 'leak repairs.' An independent inspection by Valvoline on XXX confirmed the engine is dry with no leaks, proving the dealer's claim was fraudulent. Following a recent ECU update, the vehicle triggered a P0420 code—a known symptom of the internal engine damage covered by Recall 203. My Hyundai Corporate Case (#XXX) is currently stalled as the dealer refuses to provide technician notes or perform the safety inspection. I am operating an unsafe vehicle with documented internal mechanical failure. Requesting immediate intervention for a physical cylinder inspection. Please refer to the attached document (SUMMARY OF EVENTS) for the full chronology, supporting evidence, and email correspondence related to the dealership's refusal to perform Recall 203. See attached PDF (Evidence_Email_Correspondence) for documentation of the dealership's refusal to provide technician notes and their unprofessional communication regarding this safety recall. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The contact owns a 2019 Hyundai Kona. The contact observed excessive oil consumption, which has progressively caused the vehicle to stall 2 to 3 times per week. While the engine can be restarted, it idles and runs roughly immediately afterward. Additionally, the contact noted a distinct smell of burning oil exiting from the exhaust system. The contact referenced NHTSA Campaign Number: 21V301000 (ENGINE) however, the VIN was not included in the recall repair. The vehicle was taken to a independent mechanic where it was diagnosed to have excessive oil consumption. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 78,000.

The contact owns a 2019 HYUNDAI Kona. The contact stated while driving the vehicle at an undisclosed speed, he noticed he had an engine knock, and noticed that the engine was consuming a good amount of oil with no warning lights or oil leaks. The contact pulled over to the side when the knock started and noticed the vehicle was starving of oil although a recent oil change shows it was recent. The vehicle was taken to a dealer where it was diagnosed to have poor service, and engine sludge although dealer stated there was none. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 120,132.

Vehicle frequently and quietly stalls while driving in active traffic, creating an immediate safety hazard. Vehicle is a 2019 Kona with the 2.0L Nu MPI engine, which is the exact subject of NHTSA Safety Recall 21V301 (Recall 209). Hyundai Motor America (Case #42541672) is actively refusing to honor or inspect the vehicle under the safety recall mandates, claiming a lack of dealership service history overrides a federal safety defect.

Last week just driving to school, my engine started to knock. So the next day we take it to a local mechanic shop and it exploded while they were test driving it and they diagnosed it with rod bearing failure. So I contact Hyundai and get it towed to the Hyundai dealership for them to inspect it and eventually do an engine swap, but after it got dropped off I was told it’d be $360 to get it diagnosed and filed and they said that I have no warranty. I explained to the rep that the class action lawsuit regarding the Theta 2 GDI engines extends the warranty to 15 years/150,000 miles for all subsequent owners especially since I’ve had the KSDS installed. They’re refusing to cover damages even though my car was affected by a manufacturing issue on their end and was part of major recall campaigns. My car failed at 94,000 miles while up to date on services and the representative was recommending I ask Hyundai for “good-will funding” but I don’t need their “good will” I need them to make the situation right and cover all my expenses related to my blown engine

My 2019 Hyundai Kona is equipped with a 2.0L Nu MPI engine covered under Recall 203 (NHTSA Campaign 21V301) for defective piston oil rings. The recall inspection was performed and closed at a Hyundai dealership in September 2023. The engine was passed and not replaced. Following that recall closure, the vehicle has required the same repair four times: replacement of the CVVT Assembly-Exhaust, Camshaft Assembly-Exhaust, and Timing Chain Tensioner. Each repair was performed under warranty. The recurring diagnostic code is P0017 (Crankshaft/Camshaft Position Correlation - Exhaust). Total warranty expenditure on these repeated repairs exceeds $7,800. During one of these visits (January 2025), the technician noted the CVVT had a "slight hold on rotation" and flagged possible exhaust camshaft damage. The vehicle has also experienced stalling while driving, creating a direct safety risk to the driver and others on the road. An independent repair facility has evaluated the vehicle and provided a written assessment concluding that full engine replacement is required, and that an underlying engine defect is causing the repeated component failures. It is my position that the Recall 203 inspection was performed inadequately — the defect was present at the time of inspection and was not identified. The recall remedy did not resolve the condition it was designed to address. Hyundai has since declined to replace the engine despite the documented failure pattern and independent shop recommendation. The vehicle is available for inspection. The problem has been confirmed by both a Hyundai dealer and an independent shop.