← New search

2004 Hyundai Elantra

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Hyundai Elantra do not stand out strongly from the model-year median of 182.

About this comparison →

How this year compares

Owner complaints by model year

Compare all Elantra years →

Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

112 reports with mileage · 70 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 114 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Seat Belts. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 11 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

24 crash reports2 fire reports18 injury reports

What owners actually said

182 reports
48,000 miles · Apr 23, 2015
Air Bags

IT IS 2004 HYUNDAI ELANTRA GT. THE CAR IS NEVER BEEN ANY ACCIDENT BUT THE AIR BAG LIGHT IS ON . THE SAME YEAR CAR HAS RECALL FOR AIRBAG LIGHT BUT NOT FOR THIS MODEL . I THINK HYUNDAI SHOULD RECALL THIS MODEL (2004 HYUNDAI ELANTRA GT) AND FIX THE AIRBAG BEFORE ANY MAJOR ACCIDENT HAPPEN TO ANY OWNER. *TR

NHTSA ODI #10712463

64,000 miles · Feb 9, 2015
Air Bags

THE AIR BAGS LIGHT DOES NOT COME ON MEANING THE MODULE IS NOT FUNCTIONING. I HAD THE CAR INSPECTED AND IT FAILED DUE TO THIS ISSUE. RECORDS SHOW A RECALL WAS REGISTERED IN 05. WELL HERE IT IS 10 YEARS LATER AND THE PROBLEM WAS NOT RESOLVED AND SOMETHING OVERLOOKED. IT'S A SAFETY HAZARD REGARDING MY LIFE AND OTHERS AS WELL NOT KN…

Read full complaint

THE AIR BAGS LIGHT DOES NOT COME ON MEANING THE MODULE IS NOT FUNCTIONING. I HAD THE CAR INSPECTED AND IT FAILED DUE TO THIS ISSUE. RECORDS SHOW A RECALL WAS REGISTERED IN 05. WELL HERE IT IS 10 YEARS LATER AND THE PROBLEM WAS NOT RESOLVED AND SOMETHING OVERLOOKED. IT'S A SAFETY HAZARD REGARDING MY LIFE AND OTHERS AS WELL NOT KNOWING IF THESE AIR BAGS DEPLOY OR NOT WHILE I'M ON THE ROAD. I NEED THIS RESOLVED QUICKLY. THEY NEVER FIXED THE PROBLEM THE FIRST TIME SO WHY'S IT HAPPENING AGAIN? *TR

NHTSA ODI #10682316

82,000 miles · Jan 22, 2015
Air BagsCrashInjury

CAR SLID ON SNOW HIT TREE AT APPROXIMATELY 10 MPH. NEITHER FRONT AIR BAG DEPLOYED!!!! PASSENGER HIT AND SHATTERED WINDSHIELD. DRIVER HIT STEERING WHEEL. CAR TOTAL LOSS!!!!.....UPDATED 02-03-15 *BF

NHTSA ODI #10678222

131,000 miles · Jan 13, 2015
Air BagsCrash

TL* THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. WHILE DRIVING AT APPROXIMATELY 40 MPH DURING INCLEMENT WEATHER, THE VEHICLE SKIDDED AND CRASHED INTO A CONCRETE BARRIER. THE AIR BAG WARNING LIGHT ILLUMINATED, BUT THE AIR BAGS DID NOT DEPLOY. THE CONTACT DID NOT SUSTAIN ANY INJURIES. THE CONTACT DID NOT DISCLOSE IF A POLICE REPORT WA…

Read full complaint

TL* THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. WHILE DRIVING AT APPROXIMATELY 40 MPH DURING INCLEMENT WEATHER, THE VEHICLE SKIDDED AND CRASHED INTO A CONCRETE BARRIER. THE AIR BAG WARNING LIGHT ILLUMINATED, BUT THE AIR BAGS DID NOT DEPLOY. THE CONTACT DID NOT SUSTAIN ANY INJURIES. THE CONTACT DID NOT DISCLOSE IF A POLICE REPORT WAS FILED OR NOT. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 131,000. THE VIN WAS UNAVAILABLE.

NHTSA ODI #10672062

70,000 miles · Apr 22, 2014
Structure

AROUND JULY OF 2008 I NOTICED THE CLEAR COAT ON THE ROOF,TRUNK,AND FENDERS START TO DELAMINATE. THE CAR HAD LESS THAN 100,000 MILES AND WAS WAXED EVERY SIX MONTHS OR SO. I THOUGHT IT WAS JUST MY CAR WHICH IS BLACK, UNTIL I SAW THREE MORE CARS OF THE SAME COLOR DO THE SAME IN THE EXACT SAME SPOTS. IS THIS NORMAL FOR THE CLEAR CO…

Read full complaint

AROUND JULY OF 2008 I NOTICED THE CLEAR COAT ON THE ROOF,TRUNK,AND FENDERS START TO DELAMINATE. THE CAR HAD LESS THAN 100,000 MILES AND WAS WAXED EVERY SIX MONTHS OR SO. I THOUGHT IT WAS JUST MY CAR WHICH IS BLACK, UNTIL I SAW THREE MORE CARS OF THE SAME COLOR DO THE SAME IN THE EXACT SAME SPOTS. IS THIS NORMAL FOR THE CLEAR COAT TO PEEL OFF OR NOT AT 4 YEARS OLD AND LESS THAN 100,000 MILES? *TR

NHTSA ODI #10584303

77,000 miles · Apr 12, 2014
EngineFuel/propulsion System

HAVE 2004 ELANTRA W/ 77,000 MILES. CHECK ENGINE LIGHT CAME ON WHILE STARTING CAR IN AM. CAR HAS NO SYMPTOMS OF BAD PLUGS,02 SENSOR, OR CATALYTIC CONV. ISSUES. RUNS FINE, NO DIFFERENT. I HAVE THE CAR CHECKED DIAGNOSTICALLY AND THEY SAID THE 02 NEEDED CHANGING AND NEW P;LUGS / WIRES. THE WIRES/ PLUGS ARENT DUE FOR ANOTHER 30K…

Read full complaint

HAVE 2004 ELANTRA W/ 77,000 MILES. CHECK ENGINE LIGHT CAME ON WHILE STARTING CAR IN AM. CAR HAS NO SYMPTOMS OF BAD PLUGS,02 SENSOR, OR CATALYTIC CONV. ISSUES. RUNS FINE, NO DIFFERENT. I HAVE THE CAR CHECKED DIAGNOSTICALLY AND THEY SAID THE 02 NEEDED CHANGING AND NEW P;LUGS / WIRES. THE WIRES/ PLUGS ARENT DUE FOR ANOTHER 30K MILES WE THOUGHT, AND THE CAR RUNNING FINE! WAS WAITING TO HAVE THIS SERVICE DONE AS WE WERE GIVEN A $613.00 QUOTE! IN MEANTIME THE CHECK LIGHT WENT OFF AND CAR RUNNING FINE! IT HAD JUST HAD THEOIIL CHANGED AND A NEW AIR FILTER WHEN THIS OCCURED, AND NEW GAS. IT SEEMED WHEN THE CAR WAS ALMOST OUT OF GAS( I LET IT RUN LOW) I PUT A BETTER GRADE FROM ANOTHER STATION AND THIS IS WHEN THE ENGINE LIGHT WENT OFF! WHY WOULD THIS OCCURE IF IT IS NEEDING PLUGS, 02 SENSORS??? ALSO NO TROUBLE, ROUGHNESS OR IDLE TROUBLE, OR POWER LOSS WITH THIS CAR. COULD IT BE BAD GAS, AIRFILTER ISSUES?? PLEASE HELP!! *JS

NHTSA ODI #10579323

99,597 miles · Mar 29, 2014
Air BagsEngineStructureCrash

FROM STOP SIGN PROCEEDED TO CROSS INTERSECTION, WAS STRUCK ON FRONT END OF DRIVERS SIDE PANEL AND BUMPER, SPUN AROUND AND HIT AGAIN ON DRIVER BACK SIDE PANEL AND REAR WHEEL, RIPPED HALF OF THE FRONT BUMPER AND CRUSHED DRIVERS FRONT SIDE AGAINST ENGINE , NO AIR BAG DEPLOYED. *TR

NHTSA ODI #10575486

133,800 miles · Dec 11, 2013
Engine

TL* THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. THE CONTACT STATED THAT AFTER STARTING THE VEHICLE, THERE WAS AN INCREASE IN ENGINE RPMS AS THE VEHICLE LUNGED FORWARD. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 133,80…

Read full complaint

TL* THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. THE CONTACT STATED THAT AFTER STARTING THE VEHICLE, THERE WAS AN INCREASE IN ENGINE RPMS AS THE VEHICLE LUNGED FORWARD. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 133,800.

NHTSA ODI #10555664

110,000 miles · Feb 4, 2013
Suspension

TL* THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. THE CONTACT STATED THAT WHILE HAVING MAINTENANCE DONE ON HIS VEHICLE, HE WAS NOTIFIED THAT ALL FOUR STRUTS WERE DEFECTIVE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE BUT DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUD…

Read full complaint

TL* THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. THE CONTACT STATED THAT WHILE HAVING MAINTENANCE DONE ON HIS VEHICLE, HE WAS NOTIFIED THAT ALL FOUR STRUTS WERE DEFECTIVE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE BUT DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED ON ANY RECALLS. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 110,000.

NHTSA ODI #10496315

67,050 miles · Jan 29, 2013
Engine

I WAS DRIVING ON THE HIGHWAY AND SUDDENLY THE OIL LIGHT CAME ON. AT THE SAME TIME, THERE WAS A LOUD NOISE SO I PULLED OVER AND TURNED OFF MY CAR. MINUTES LATER I TRIED TO TURN IT ON BUT NO LIFE WHATSOEVER. GOT OUT OF CAR AND SAW BIG OIL SPILL ALONG THE SIDE UP TO WHERE I DROVE TO. DROVE CAR TO MECHANIC. ENGINE HAD HOLE IN T…

Read full complaint

I WAS DRIVING ON THE HIGHWAY AND SUDDENLY THE OIL LIGHT CAME ON. AT THE SAME TIME, THERE WAS A LOUD NOISE SO I PULLED OVER AND TURNED OFF MY CAR. MINUTES LATER I TRIED TO TURN IT ON BUT NO LIFE WHATSOEVER. GOT OUT OF CAR AND SAW BIG OIL SPILL ALONG THE SIDE UP TO WHERE I DROVE TO. DROVE CAR TO MECHANIC. ENGINE HAD HOLE IN THE ENGINE BLOCK. *TR

NHTSA ODI #10495085

Official recalls

5

05V479000 · Air Bags

Oct 17, 2005

CERTAIN VEHICLES EQUIPPED WITH AN ADVANCED AIR BAG SYSTEM. THE OCCUPANT CLASSIFICATION SYSTEM (OCS) INSTALLED IN THE RIGHT FRONT SEAT OF THE VEHICLE MAY MISCLASSIFY A CHILD RESTRAINT SEAT (CRS) AS AN ADULT. THIS MAY OCCUR IF THE CRS IS INSTALLED AFTER AN ADULT HAS BEEN SEATED IN THE RIGHT FRONT SEAT. IF THERE HAS NOT BEEN A 'KEY ON' ' KEY OFF' CYCLE WITH THE RIGHT FRONT PASSENGER SEAT EMPTY PRIOR TO INSTALLATION OF THE CRS.

Consequence & remedy

Consequence: THE POSSIBILITY OF MISCLASSIFICATION OF A CRS AS AN ADULT MAY ALLOW THE RIGHT FRONT AIRBAG OR SIDE IMPACT AIRBAG TO DEPLOY IN A CRASH AND COULD RESULT IN INJURY TO THE RIGHT FRONT OCCUPANT.

Remedy: DEALERS WILL REPROGRAM THE VEHICLE'S OCS ELECTRONIC CONTROL UNIT (ECU) TO REMOVE THE FEATURE THAT MAY CAUSE THE CRS TO BE RECOGNIZED AS AN ADULT. THE RECALL BEGAN ON NOVEMBER 15, 2005. OWNERS MAY CONTACT HYUNDAI OF PUERTO RICO AT 1-800-981-0188.

05V395000 · Air Bags

Sep 12, 2005

CERTAIN VEHICLES EQUIPPED WITH AN ADVANCED AIR BAG SYSTEM. THE OCCUPANT CLASSIFICATION SYSTEM (OCS) INSTALLED IN THE RIGHT FRONT SEAT OF THE VEHICLE MAY MISCLASSIFY A CHILD RESTRAINT SEAT (CRS) AS AN ADULT. THIS MAY OCCUR IF THE CRS IS INSTALLED AFTER AN ADULT HAS BEEN SEATED IN THE RIGHT FRONT SEAT. IF THERE HAS NOT BEEN A 'KEY ON' ' KEY OFF' CYCLE WITH THE RIGHT FRONT PASSENGER SEAT EMPTY PRIOR TO INSTALLATION OF THE CRS.

Consequence & remedy

Consequence: THE POSSIBILITY OF MISCLASSIFICATION OF A CRS AS AN ADULT MAY ALLOW THE RIGHT FRONT AIRBAG OR SIDE IMPACT AIRBAG TO DEPLOY IN A CRASH AND COULD RESULT IN INJURY TO THE RIGHT FRONT OCCUPANT.

Remedy: DEALERS WILL REPROGRAM THE VEHICLE'S OCS ELECTRONIC CONTROL UNIT (ECU) TO REMOVE THE FEATURE THAT MAY CAUSE THE CRS TO BE RECOGNIZED AS AN ADULT. THE RECALL BEGAN ON OCTOBER 31, 2005. OWNERS MAY CONTACT HYUNDAI AT 1-800-633-5151.

04V370000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

Jul 30, 2004

DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) OFFSET FRONTAL BARRIER IMPACT TEST, IT WAS DETERMINED THAT FUEL TAN DAMAGE COULD OCCUR. ON CERTAIN PASSENGER VEHICLES, A VAPOR TUBE HOSE CLAMP THAT IS LOCATED NEAR THE FUEL TANK MAY NOT BE POSITIONED PROPERLY AND COULD CAUSE FUEL LEAKAGE.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Remedy: DEALERS WILL INSPECT THE POSITION OF THE VAPOR TUBE HOSE CLAMP EARS AND CORRECTLY POSITION THE CLAMP, IF NECESSARY. THE RECALL BEGAN ON OCTOBER 5, 2004. OWNERS SHOULD CONTACT HYUNDAI DE PUERTO RICO AT 1-800-981-0188.

04V208000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

May 3, 2004

DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) OFFSET FRONTAL BARRIER IMPACT TEST ON CERTAIN PASSENGER VEHICLES, FUEL SPILLAGE OCCURRED AS A RESULT OF FUEL TANK DAMAGE CAUSED BY CONTACT BETWEEN A VAPOR TUBE HOSE CLAMP EAR AND THE FUEL TANK. THE VAPOR TUBE HOSE CLAMP EAR WAS FOUND TO BE MISPOSITIONED AND FACING TOWARD THE FUEL TANK.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, DAMAGE TO THE VEHICLE COULD CAUSE THE MISPOSITIONED CLAMP TO PUNCTURE THE FUEL TANK CAUSING FUEL LEAKAGE. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSPECT THE POSITION OF THE VAPOR TUBE HOSE CLAMP AND CORRECTLY POSITION THE CLAMP, IF NECESSARY. OWNER NOTIFICATION BEGAN ON MAY 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V322000 · Air Bags

Aug 26, 2003

ON CERTAIN VEHICLES, IF THE FRONT PASSENGER SEAT IS UNOCCUPIED OR IS OCCUPIED BY SOMEONE LIGHTER THAN 56.4 POUNDS, THE PASSENGER AIR BAG IS DEACTIVATED AND WILL NOT DEPLOY IF A CRASH OCCURS. HOWEVER, THE OCCUPANT CLASSIFICATION SENSOR MAY INCORRECTLY INTERPRET THAT A SEATED ADULT IS AN INFANT SEAT AND DEACTIVATE THE PASSENGER AIR BAG IF SOMEONE HEAVIER THAN 56.4 POUNDS WHO IS SEATED WITH ONE LEG RESTING ON THE OUTBOARD OR INBOARD EDGE OF THE SEAT; WITH LEGS SPREAD; OR POSITIONED OFF-CENTER TOWARD THE CENTER CONSOLE AND WITH HIS OR HER ARM LEANING ON THE CONSOLE.

Consequence & remedy

Consequence: IN THE EVENT OF A VEHICLE CRASH, THE AIR BAG MAY NOT DEPLOY, POSSIBLY RESULTING IN SERIOUS INJURY TO THE RIGHT FRONT PASSENGER.

Remedy: THE OCCUPANT CLASSIFICATION SENSOR WILL BE REPROGRAMMED.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE04041 · POST-CRASH Fuel Tank Leak

Opened Apr 16, 2004 · Closed Jul 13, 2004

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly

PE04-041 WAS OPENED TO INVESTIGATE A FUEL LEAK INCIDENT THAT OCCURRED DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) FRONTAL CRASH OFFSET TEST ON THE SUBJECT VEHICLE.THIS INVESTIGATION REVEALED THAT THE VAPOR TUBE HOSE CLAMP EAR WAS MISPOSITIONED AND FACING TOWARD THE FUEL TANK, WHICH ENABLED THE VAPOR TUBE HOSE CLAMP EAR TO PUNCTURE THE FUEL TANK AND THE FUEL TANK TO LEAK STODDARD FLUID DURING THE IIHS CRASH TEST.ON APRIL 30, 2004, HYUNDAI MOTOR COMPANY (HYUNDAI) NOTIFIED NHTSA OF A SAFETY DEFECT IN CERTAIN MY 2004 ELANTRA VEHICLES PRODUCED FROM SEPTEMBER 1, 2003 THROUGH APRIL 14, 2004.THE NOTIFICATION IDENTIFIED THE MISPOSITIONING OF THE VAPOR TUBE HOSE CLAMP, WHICH RESULTED FROM AN EARLY SEPTEMBER MANUFACTURING CHANGE AT THE SUPPLIER THAT INSTALLED THE HOSE CLAMP ON THE VAPOR TUBE HOSE, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.IF THE VAPOR TUBE HOSE CLAMP IS MISPOSITIONED SO THAT ONE OF ITS EARS IS FACING THE FUEL TANK AND THAT VEHICLE IS INVOLVED IN HIGH SPEED CRASH, THE CLAMP MAY PUNCTURE THE FUEL TANK RESULTING IN FUEL LEAKAGE.FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.HYUNDAI WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POSITION OF THE VAPOR TUBE HOSE CLAMP INSPECTED AND CORRECTLY REPOSITIONED, IF NECESSARY.

Additional source detail variants (2)

Fuel System, Gasoline:storage:tank Assembly

PE04-041 WAS OPENED TO INVESTIGATE A FUEL LEAK INCIDENT THAT OCCURRED DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) FRONTAL CRASH OFFSET TEST ON THE SUBJECT VEHICLE.THIS INVESTIGATION REVEALED THAT THE VAPOR TUBE HOSE CLAMP EAR WAS MISPOSITIONED AND FACING TOWARD THE FUEL TANK, WHICH ENABLED THE VAPOR TUBE HOSE CLAMP EAR TO PUNCTURE THE FUEL TANK AND THE FUEL TANK TO LEAK STODDARD FLUID DURING THE IIHS CRASH TEST.ON APRIL 30, 2004, HYUNDAI MOTOR COMPANY (HYUNDAI) NOTIFIED NHTSA OF A SAFETY DEFECT IN CERTAIN MY 2004 ELANTRA VEHICLES PRODUCED FROM SEPTEMBER 1, 2003 THROUGH APRIL 14, 2004.THE NOTIFICATION IDENTIFIED THE MISPOSITIONING OF THE VAPOR TUBE HOSE CLAMP, WHICH RESULTED FROM AN EARLY SEPTEMBER MANUFACTURING CHANGE AT THE SUPPLIER THAT INSTALLED THE HOSE CLAMP ON THE VAPOR TUBE HOSE, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.IF THE VAPOR TUBE HOSE CLAMP IS MISPOSITIONED SO THAT ONE OF ITS EARS IS FACING THE FUEL TANK AND THAT VEHICLE IS INVOLVED IN HIGH SPEED CRASH, THE CLAMP MAY PUNCTURE THE FUEL TANK RESULTING IN FUEL LEAKAGE.FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.HYUNDAI WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POSITION OF THE VAPOR TUBE HOSE CLAMP INSPECTED AND CORRECTLY REPOSITIONED, IF NECESSARY.

Fuel System, Gasoline:storage:tank Assembly

PE04-041 WAS OPENED TO INVESTIGATE A FUEL LEAK INCIDENT THAT OCCURRED DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) FRONTAL CRASH OFFSET TEST ON THE SUBJECT VEHICLE.THIS INVESTIGATION REVEALED THAT THE VAPOR TUBE HOSE CLAMP EAR WAS MISPOSITIONED AND FACING TOWARD THE FUEL TANK, WHICH ENABLED THE VAPOR TUBE HOSE CLAMP EAR TO PUNCTURE THE FUEL TANK AND THE FUEL TANK TO LEAK STODDARD FLUID DURING THE IIHS CRASH TEST.ON APRIL 30, 2004, HYUNDAI MOTOR COMPANY (HYUNDAI) NOTIFIED NHTSA OF A SAFETY DEFECT IN CERTAIN MY 2004 ELANTRA VEHICLES PRODUCED FROM SEPTEMBER 1, 2003 THROUGH APRIL 14, 2004.THE NOTIFICATION IDENTIFIED THE MISPOSITIONING OF THE VAPOR TUBE HOSE CLAMP, WHICH RESULTED FROM AN EARLY SEPTEMBER MANUFACTURING CHANGE AT THE SUPPLIER THAT INSTALLED THE HOSE CLAMP ON THE VAPOR TUBE HOSE, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.IF THE VAPOR TUBE HOSE CLAMP IS MISPOSITIONED SO THAT ONE OF ITS EARS IS FACING THE FUEL TANK AND THAT VEHICLE IS INVOLVED IN HIGH SPEED CRASH, THE CLAMP MAY PUNCTURE THE FUEL TANK RESULTING IN FUEL LEAKAGE.FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.HYUNDAI WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POSITION OF THE VAPOR TUBE HOSE CLAMP INSPECTED AND CORRECTLY REPOSITIONED, IF NECESSARY.

Go deeper into Hyundai Elantra problems