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2004 Hyundai Elantra

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Hyundai Elantra do not stand out strongly from the model-year median of 182.

About this comparison →

How this year compares

Owner complaints by model year

Compare all Elantra years →

Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

112 reports with mileage · 70 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 114 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Seat Belts. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 11 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

24 crash reports2 fire reports18 injury reports

What owners actually said

182 reports
105,000 miles · Jun 5, 2017
Fuel/propulsion System

WHILE FILLING UP THE GAS TANK THE STRAPS HOLDING THE GAS TANK BROKE AND NOW THE GAS TANK IS HANGING DOWN.IT LOOKS LIKE THE STRAPS ARE RUSTED THROUGH.I KNOW THE CAR IS OLD BUT TO HAVE BOTH STRAPS FAIL AT THE SAME TIME IS DANGEROUS. I DON'T KNOW IF THIS IS A DESIGN OR MATERIAL FLAW BUT IT IS A SAFETY ISSUE AND NEEDS TO BE LOOKED …

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WHILE FILLING UP THE GAS TANK THE STRAPS HOLDING THE GAS TANK BROKE AND NOW THE GAS TANK IS HANGING DOWN.IT LOOKS LIKE THE STRAPS ARE RUSTED THROUGH.I KNOW THE CAR IS OLD BUT TO HAVE BOTH STRAPS FAIL AT THE SAME TIME IS DANGEROUS. I DON'T KNOW IF THIS IS A DESIGN OR MATERIAL FLAW BUT IT IS A SAFETY ISSUE AND NEEDS TO BE LOOKED INTO.

NHTSA ODI #10993148

5 miles · May 30, 2017
Air Bags

WARNING LIGHT COMES ON AND OFF ON PASSENGER SIDE WHILE IN MOTION

NHTSA ODI #10992314

15 miles · May 23, 2017
Air Bags

I WAS TAKING MY DAD TO CHURCH ON SUNDAY HE SAT ON SEAT. I NOTICE PASSENGER AIRBAG OFF INDICATOR DID NOT GO OFF . THE CAR WAS DRIVEN IN CITY AND ON HIGHWAY THANK GOD AIR BAGS WERE NOT NEEDED AIR BAG LIGHT CAME ON DASH LATER THAT DAY . I CALLED BROADWAY HYUNDAI ON MONDAY THEY SAID IF AIR BAG LIGHT ON DASH WAS ON AIRBAGS WOULD NOT …

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I WAS TAKING MY DAD TO CHURCH ON SUNDAY HE SAT ON SEAT. I NOTICE PASSENGER AIRBAG OFF INDICATOR DID NOT GO OFF . THE CAR WAS DRIVEN IN CITY AND ON HIGHWAY THANK GOD AIR BAGS WERE NOT NEEDED AIR BAG LIGHT CAME ON DASH LATER THAT DAY . I CALLED BROADWAY HYUNDAI ON MONDAY THEY SAID IF AIR BAG LIGHT ON DASH WAS ON AIRBAGS WOULD NOT DEPLOY. I TOOK CAR IN TO BROADWAY THEY TOLD ME AIRBAG SENSOR ON PASSENGER SEAT WAS SEVERED AND PART WOULD BE 1600.00 TO REPAIR. LATER THEY CALLED BACK AND SAID THEY COULD BUT USED SEAT IN FOR 297.32. I DIDN'T LIKE THAT BECAUSE SAME THING COULD HAPPEN AGAIN, BUT COULD NOR AFFORD 1600.00 FOR OME PART. I CALL HYUNDAI AND ASK THAT I SHOULD BE COMPENSATED FOR DANGER MY DAD AND MYSELF WERE PUT IN AND REINVESTED REPAIR. THIS IS POOR WORKMANSHIP HAVING SHARP METAL RAILS AND CLIPS OVER PLASTIC WIRE MEMBRANE. NOT HAPPY WITH USED SEAT SAME THING COULD HAPPEN AGAIN AND THIS PART COULD BE IN 1000 OF OTHER VEHICLE. A CASE WAS STARTED AND NO REPLY FOR HYUNDAI. A FAIR SETTLEMENT OF 1600.00 FOR CORRECT PART IF NEED IN FUTURE AND DANGER WE WERE PUT IN. I FEEL THIS SHOULD BE CHECKED OUT THERE COULD 1000 OF THIS DANGER ON ROAD TODAY AND SOME PEOPLE MAY NOT TAKE AIRBAG LIGHT SERIOUSLY. SEE ATTACH PHOTO TAKE BY REPAIR TECHNICIAN JEFF

NHTSA ODI #10991317

Mileage unknown · Aug 29, 2016
Air Bags

TL* THE CONTACT OWNS A 2004 HYUNDAI ELANTRA. WHILE DRIVING, THE AIR BAG OFF INDICATOR ILLUMINATED. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 03V322000 (AIR BAGS). THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA ODI #10899175

17,102 miles · Apr 8, 2016
Air BagsSeat BeltsSuspension

"TAKATA RECALL " WELL I NEVER REALLY THOUGHT ABOUT VEHICLE RECALLS UNTIL THE DEATH OF A YOUNG GIRL AND A FEW OTHERS. MY CAR HAS PROBLEMS WITH IT WHEN I'M DRIVING TO WORK AT 4AM IN THE MORNING ABOUT 5 MILES THERE AND BACK AND ONE OF THE PROBLEMS IS MY AIR BAG LIGHT IS ON HAS BEEN ON FOR ABOUT 2 WEEKS, MY SUSPENSION IS DANGEROUS …

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"TAKATA RECALL " WELL I NEVER REALLY THOUGHT ABOUT VEHICLE RECALLS UNTIL THE DEATH OF A YOUNG GIRL AND A FEW OTHERS. MY CAR HAS PROBLEMS WITH IT WHEN I'M DRIVING TO WORK AT 4AM IN THE MORNING ABOUT 5 MILES THERE AND BACK AND ONE OF THE PROBLEMS IS MY AIR BAG LIGHT IS ON HAS BEEN ON FOR ABOUT 2 WEEKS, MY SUSPENSION IS DANGEROUS AND MY SEAT BELT IS NOT SAFE BECAUSE IT SOME WHAT WORKS. I REALLY WANT TO BE SAFE AND I WANT MY FAMILY SAFE.

NHTSA ODI #10854348

Mileage unknown · Aug 12, 2015
Service BrakesSteeringCrashInjury

TL* THE CONTACT OWNED A 2004 HYUNDAI ELANTRA. WHILE DRIVING APPROXIMATELY 60 MPH, THE BRAKE PEDAL WAS DEPRESSED AND SEIZED WITHOUT WARNING AND THE STEERING WHEEL SEIZED. AS A RESULT, THE VEHICLE CRASHED INTO ANOTHER VEHICLE, SIDESWIPED A TREE, AND CRASHED INTO A SMALL DITCH. THE DRIVER SUSTAINED LACERATIONS TO THE LIVER. THE FRO…

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TL* THE CONTACT OWNED A 2004 HYUNDAI ELANTRA. WHILE DRIVING APPROXIMATELY 60 MPH, THE BRAKE PEDAL WAS DEPRESSED AND SEIZED WITHOUT WARNING AND THE STEERING WHEEL SEIZED. AS A RESULT, THE VEHICLE CRASHED INTO ANOTHER VEHICLE, SIDESWIPED A TREE, AND CRASHED INTO A SMALL DITCH. THE DRIVER SUSTAINED LACERATIONS TO THE LIVER. THE FRONT SEAT PASSENGER SUFFERED SEVERE INJURIES TO THE LEFT LEG AND SUSTAINED A FRACTURED COLLAR BONE. IN ADDITION, BOTH REAR SEAT OCCUPANTS SUFFERED FROM SEAT BELT BURNS TO THE RIGHT SIDE OF THE NECK AND UNDERNEATH THE STOMACH AREA. MEDICAL ATTENTION WAS REQUIRED. A POLICE REPORT WAS FILED. THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNAVAILABLE.

NHTSA ODI #10748222

25,000 miles · May 20, 2015
Air Bags

I NOTICED THAT THE PASSENGER AIR BAG LIGHT WAS ON BACK IN MAY 2004. NOW THE LIGHT ON THE DRIVER AIR BAG IS ON AND THE PASSENGER LIGHT FOR THE AIR BAG IS OFF. I AM CONCERNRD THST NEITHER AIR BAGS ARE NOT WORKING. WHAT SHOULD I DO? THERE HAS BEEN NO INCIDENT SO I WILL JUST PUT APPROX. DATE OF THE AIR BAG LIGHTS.

NHTSA ODI #10717460

110,000 miles · May 17, 2015
Air BagsCrashInjury

HIT A TELEPHONE POLE GOING ABOUT 40MPH N THE AIRBAG WENT OFF ABOUT 5 SECONDS AFTER. MY NECK PAIN HAS GONE TO MY BACK AND HEAD N MY BODY IS BECOMING DEFORMED AND SHUTTING DOWN. I'M TRYING TO GET HELP BUT I GUESS I WAITED TOO LONG. I WAS INJURED N NEVER TREATED HOPING IT WOULD GO AWAY BUT IT DID NOT. THE AIRBAG WOULD HAVE DEFINITE…

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HIT A TELEPHONE POLE GOING ABOUT 40MPH N THE AIRBAG WENT OFF ABOUT 5 SECONDS AFTER. MY NECK PAIN HAS GONE TO MY BACK AND HEAD N MY BODY IS BECOMING DEFORMED AND SHUTTING DOWN. I'M TRYING TO GET HELP BUT I GUESS I WAITED TOO LONG. I WAS INJURED N NEVER TREATED HOPING IT WOULD GO AWAY BUT IT DID NOT. THE AIRBAG WOULD HAVE DEFINITELY HELPED ME OUT! ALSO THIS WAS IN PENNSYLVANIA NOT OHIO.

NHTSA ODI #10716916

120,000 miles · May 9, 2015
Air BagsCrashInjury

THE VEHICLE WAS IMPACTED ON THE DRIVER'S DOOR AND "B" PILLAR SUFFICIENTLY TO SHATTER THE WINDOW, POP OPEN THE DOOR AND BEND THE B PILLAR. THE DOOR AND B PILLAR IMPACTED THE DRIVER BUT NONE OF THE AIR BAGS DEPLOYED......UPDATED 05-27-15 *BF

NHTSA ODI #10715481

Mileage unknown · May 4, 2015
Fuel/propulsion System

SINCE PURCHASING THE CAR I HAVE MAY PROBLEMS WITH ENTERING FUEL IN MY VEHICLE. IT TAKES AT LEAST 20 MINUTES TO FILL THE GAS TANK. I PUMP KEEP SHUTTING OFF AFTER PUTTING AT LEAST .50 IN. I CALLED TO SEE IF THERE WAS A RECALL BUT OF COURSE THERE IS NOT ONE. MY CHECK ENGINE LIGHT IS ON NOW I CAN IMAGINE HOW MUCH IT WILL COST ME TO …

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SINCE PURCHASING THE CAR I HAVE MAY PROBLEMS WITH ENTERING FUEL IN MY VEHICLE. IT TAKES AT LEAST 20 MINUTES TO FILL THE GAS TANK. I PUMP KEEP SHUTTING OFF AFTER PUTTING AT LEAST .50 IN. I CALLED TO SEE IF THERE WAS A RECALL BUT OF COURSE THERE IS NOT ONE. MY CHECK ENGINE LIGHT IS ON NOW I CAN IMAGINE HOW MUCH IT WILL COST ME TO GET THE PROBLEM FIXED. I SEE MANY COMPLAINTS IN REGARD TO THE SAME PROBLEM I AM HAVING PLEASE DO SOMETHING ABOUT THIS. I SUGGEST NO ONE TO PURCHASE THIS VEHICLE. *TR

NHTSA ODI #10714351

Official recalls

5

05V479000 · Air Bags

Oct 17, 2005

CERTAIN VEHICLES EQUIPPED WITH AN ADVANCED AIR BAG SYSTEM. THE OCCUPANT CLASSIFICATION SYSTEM (OCS) INSTALLED IN THE RIGHT FRONT SEAT OF THE VEHICLE MAY MISCLASSIFY A CHILD RESTRAINT SEAT (CRS) AS AN ADULT. THIS MAY OCCUR IF THE CRS IS INSTALLED AFTER AN ADULT HAS BEEN SEATED IN THE RIGHT FRONT SEAT. IF THERE HAS NOT BEEN A 'KEY ON' ' KEY OFF' CYCLE WITH THE RIGHT FRONT PASSENGER SEAT EMPTY PRIOR TO INSTALLATION OF THE CRS.

Consequence & remedy

Consequence: THE POSSIBILITY OF MISCLASSIFICATION OF A CRS AS AN ADULT MAY ALLOW THE RIGHT FRONT AIRBAG OR SIDE IMPACT AIRBAG TO DEPLOY IN A CRASH AND COULD RESULT IN INJURY TO THE RIGHT FRONT OCCUPANT.

Remedy: DEALERS WILL REPROGRAM THE VEHICLE'S OCS ELECTRONIC CONTROL UNIT (ECU) TO REMOVE THE FEATURE THAT MAY CAUSE THE CRS TO BE RECOGNIZED AS AN ADULT. THE RECALL BEGAN ON NOVEMBER 15, 2005. OWNERS MAY CONTACT HYUNDAI OF PUERTO RICO AT 1-800-981-0188.

05V395000 · Air Bags

Sep 12, 2005

CERTAIN VEHICLES EQUIPPED WITH AN ADVANCED AIR BAG SYSTEM. THE OCCUPANT CLASSIFICATION SYSTEM (OCS) INSTALLED IN THE RIGHT FRONT SEAT OF THE VEHICLE MAY MISCLASSIFY A CHILD RESTRAINT SEAT (CRS) AS AN ADULT. THIS MAY OCCUR IF THE CRS IS INSTALLED AFTER AN ADULT HAS BEEN SEATED IN THE RIGHT FRONT SEAT. IF THERE HAS NOT BEEN A 'KEY ON' ' KEY OFF' CYCLE WITH THE RIGHT FRONT PASSENGER SEAT EMPTY PRIOR TO INSTALLATION OF THE CRS.

Consequence & remedy

Consequence: THE POSSIBILITY OF MISCLASSIFICATION OF A CRS AS AN ADULT MAY ALLOW THE RIGHT FRONT AIRBAG OR SIDE IMPACT AIRBAG TO DEPLOY IN A CRASH AND COULD RESULT IN INJURY TO THE RIGHT FRONT OCCUPANT.

Remedy: DEALERS WILL REPROGRAM THE VEHICLE'S OCS ELECTRONIC CONTROL UNIT (ECU) TO REMOVE THE FEATURE THAT MAY CAUSE THE CRS TO BE RECOGNIZED AS AN ADULT. THE RECALL BEGAN ON OCTOBER 31, 2005. OWNERS MAY CONTACT HYUNDAI AT 1-800-633-5151.

04V370000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

Jul 30, 2004

DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) OFFSET FRONTAL BARRIER IMPACT TEST, IT WAS DETERMINED THAT FUEL TAN DAMAGE COULD OCCUR. ON CERTAIN PASSENGER VEHICLES, A VAPOR TUBE HOSE CLAMP THAT IS LOCATED NEAR THE FUEL TANK MAY NOT BE POSITIONED PROPERLY AND COULD CAUSE FUEL LEAKAGE.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Remedy: DEALERS WILL INSPECT THE POSITION OF THE VAPOR TUBE HOSE CLAMP EARS AND CORRECTLY POSITION THE CLAMP, IF NECESSARY. THE RECALL BEGAN ON OCTOBER 5, 2004. OWNERS SHOULD CONTACT HYUNDAI DE PUERTO RICO AT 1-800-981-0188.

04V208000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

May 3, 2004

DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) OFFSET FRONTAL BARRIER IMPACT TEST ON CERTAIN PASSENGER VEHICLES, FUEL SPILLAGE OCCURRED AS A RESULT OF FUEL TANK DAMAGE CAUSED BY CONTACT BETWEEN A VAPOR TUBE HOSE CLAMP EAR AND THE FUEL TANK. THE VAPOR TUBE HOSE CLAMP EAR WAS FOUND TO BE MISPOSITIONED AND FACING TOWARD THE FUEL TANK.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, DAMAGE TO THE VEHICLE COULD CAUSE THE MISPOSITIONED CLAMP TO PUNCTURE THE FUEL TANK CAUSING FUEL LEAKAGE. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSPECT THE POSITION OF THE VAPOR TUBE HOSE CLAMP AND CORRECTLY POSITION THE CLAMP, IF NECESSARY. OWNER NOTIFICATION BEGAN ON MAY 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V322000 · Air Bags

Aug 26, 2003

ON CERTAIN VEHICLES, IF THE FRONT PASSENGER SEAT IS UNOCCUPIED OR IS OCCUPIED BY SOMEONE LIGHTER THAN 56.4 POUNDS, THE PASSENGER AIR BAG IS DEACTIVATED AND WILL NOT DEPLOY IF A CRASH OCCURS. HOWEVER, THE OCCUPANT CLASSIFICATION SENSOR MAY INCORRECTLY INTERPRET THAT A SEATED ADULT IS AN INFANT SEAT AND DEACTIVATE THE PASSENGER AIR BAG IF SOMEONE HEAVIER THAN 56.4 POUNDS WHO IS SEATED WITH ONE LEG RESTING ON THE OUTBOARD OR INBOARD EDGE OF THE SEAT; WITH LEGS SPREAD; OR POSITIONED OFF-CENTER TOWARD THE CENTER CONSOLE AND WITH HIS OR HER ARM LEANING ON THE CONSOLE.

Consequence & remedy

Consequence: IN THE EVENT OF A VEHICLE CRASH, THE AIR BAG MAY NOT DEPLOY, POSSIBLY RESULTING IN SERIOUS INJURY TO THE RIGHT FRONT PASSENGER.

Remedy: THE OCCUPANT CLASSIFICATION SENSOR WILL BE REPROGRAMMED.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE04041 · POST-CRASH Fuel Tank Leak

Opened Apr 16, 2004 · Closed Jul 13, 2004

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly

PE04-041 WAS OPENED TO INVESTIGATE A FUEL LEAK INCIDENT THAT OCCURRED DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) FRONTAL CRASH OFFSET TEST ON THE SUBJECT VEHICLE.THIS INVESTIGATION REVEALED THAT THE VAPOR TUBE HOSE CLAMP EAR WAS MISPOSITIONED AND FACING TOWARD THE FUEL TANK, WHICH ENABLED THE VAPOR TUBE HOSE CLAMP EAR TO PUNCTURE THE FUEL TANK AND THE FUEL TANK TO LEAK STODDARD FLUID DURING THE IIHS CRASH TEST.ON APRIL 30, 2004, HYUNDAI MOTOR COMPANY (HYUNDAI) NOTIFIED NHTSA OF A SAFETY DEFECT IN CERTAIN MY 2004 ELANTRA VEHICLES PRODUCED FROM SEPTEMBER 1, 2003 THROUGH APRIL 14, 2004.THE NOTIFICATION IDENTIFIED THE MISPOSITIONING OF THE VAPOR TUBE HOSE CLAMP, WHICH RESULTED FROM AN EARLY SEPTEMBER MANUFACTURING CHANGE AT THE SUPPLIER THAT INSTALLED THE HOSE CLAMP ON THE VAPOR TUBE HOSE, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.IF THE VAPOR TUBE HOSE CLAMP IS MISPOSITIONED SO THAT ONE OF ITS EARS IS FACING THE FUEL TANK AND THAT VEHICLE IS INVOLVED IN HIGH SPEED CRASH, THE CLAMP MAY PUNCTURE THE FUEL TANK RESULTING IN FUEL LEAKAGE.FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.HYUNDAI WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POSITION OF THE VAPOR TUBE HOSE CLAMP INSPECTED AND CORRECTLY REPOSITIONED, IF NECESSARY.

Additional source detail variants (2)

Fuel System, Gasoline:storage:tank Assembly

PE04-041 WAS OPENED TO INVESTIGATE A FUEL LEAK INCIDENT THAT OCCURRED DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) FRONTAL CRASH OFFSET TEST ON THE SUBJECT VEHICLE.THIS INVESTIGATION REVEALED THAT THE VAPOR TUBE HOSE CLAMP EAR WAS MISPOSITIONED AND FACING TOWARD THE FUEL TANK, WHICH ENABLED THE VAPOR TUBE HOSE CLAMP EAR TO PUNCTURE THE FUEL TANK AND THE FUEL TANK TO LEAK STODDARD FLUID DURING THE IIHS CRASH TEST.ON APRIL 30, 2004, HYUNDAI MOTOR COMPANY (HYUNDAI) NOTIFIED NHTSA OF A SAFETY DEFECT IN CERTAIN MY 2004 ELANTRA VEHICLES PRODUCED FROM SEPTEMBER 1, 2003 THROUGH APRIL 14, 2004.THE NOTIFICATION IDENTIFIED THE MISPOSITIONING OF THE VAPOR TUBE HOSE CLAMP, WHICH RESULTED FROM AN EARLY SEPTEMBER MANUFACTURING CHANGE AT THE SUPPLIER THAT INSTALLED THE HOSE CLAMP ON THE VAPOR TUBE HOSE, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.IF THE VAPOR TUBE HOSE CLAMP IS MISPOSITIONED SO THAT ONE OF ITS EARS IS FACING THE FUEL TANK AND THAT VEHICLE IS INVOLVED IN HIGH SPEED CRASH, THE CLAMP MAY PUNCTURE THE FUEL TANK RESULTING IN FUEL LEAKAGE.FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.HYUNDAI WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POSITION OF THE VAPOR TUBE HOSE CLAMP INSPECTED AND CORRECTLY REPOSITIONED, IF NECESSARY.

Fuel System, Gasoline:storage:tank Assembly

PE04-041 WAS OPENED TO INVESTIGATE A FUEL LEAK INCIDENT THAT OCCURRED DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) FRONTAL CRASH OFFSET TEST ON THE SUBJECT VEHICLE.THIS INVESTIGATION REVEALED THAT THE VAPOR TUBE HOSE CLAMP EAR WAS MISPOSITIONED AND FACING TOWARD THE FUEL TANK, WHICH ENABLED THE VAPOR TUBE HOSE CLAMP EAR TO PUNCTURE THE FUEL TANK AND THE FUEL TANK TO LEAK STODDARD FLUID DURING THE IIHS CRASH TEST.ON APRIL 30, 2004, HYUNDAI MOTOR COMPANY (HYUNDAI) NOTIFIED NHTSA OF A SAFETY DEFECT IN CERTAIN MY 2004 ELANTRA VEHICLES PRODUCED FROM SEPTEMBER 1, 2003 THROUGH APRIL 14, 2004.THE NOTIFICATION IDENTIFIED THE MISPOSITIONING OF THE VAPOR TUBE HOSE CLAMP, WHICH RESULTED FROM AN EARLY SEPTEMBER MANUFACTURING CHANGE AT THE SUPPLIER THAT INSTALLED THE HOSE CLAMP ON THE VAPOR TUBE HOSE, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.IF THE VAPOR TUBE HOSE CLAMP IS MISPOSITIONED SO THAT ONE OF ITS EARS IS FACING THE FUEL TANK AND THAT VEHICLE IS INVOLVED IN HIGH SPEED CRASH, THE CLAMP MAY PUNCTURE THE FUEL TANK RESULTING IN FUEL LEAKAGE.FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.HYUNDAI WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POSITION OF THE VAPOR TUBE HOSE CLAMP INSPECTED AND CORRECTLY REPOSITIONED, IF NECESSARY.

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