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2004 GMC Sierra 1500

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 GMC Sierra 1500 do not stand out strongly from the model-year median of 181.

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When problems were reported

Mileage at the reported incident

186 reports with mileage · 26 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 81 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

8 crash reports1 fire reports4 injury reports

Service Brakes complaints

43 reports
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Mileage unknown · May 26, 2020
Fuel/propulsion SystemService Brakes

CORRODED BRAKE LINES. THIS HAS BEEN REPORTED PREVIOUSLY. I WAS DRIVING DOWN RURAL ROAD GETTING READY TO TURN IN MY DRIVEWAY WHEN MY BRAKES GAVE OUT. I WAS LUCKY ENOUGH TO BE ABLE TO GET IT INTO THE GRAVEL DRIVEWAY WITHOUT KILLING SOMEONE. WHEN I LOOKED UNDERNEATH TO FIND THE BRAKE LINES WERE CORRODED AND ONE HAD BURST. I HAD PAR…

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CORRODED BRAKE LINES. THIS HAS BEEN REPORTED PREVIOUSLY. I WAS DRIVING DOWN RURAL ROAD GETTING READY TO TURN IN MY DRIVEWAY WHEN MY BRAKES GAVE OUT. I WAS LUCKY ENOUGH TO BE ABLE TO GET IT INTO THE GRAVEL DRIVEWAY WITHOUT KILLING SOMEONE. WHEN I LOOKED UNDERNEATH TO FIND THE BRAKE LINES WERE CORRODED AND ONE HAD BURST. I HAD PART OF THE LINE FIXED WITH COPPER TUBING. I HAVE SINCE HAD 2 MORE LINES BURST. AS WELL AS A FUEL LINE LEAK. THIS HAS BECOME FRUSTRATING.*DT*JB

NHTSA ODI #11326061

999,940 miles · Jul 3, 2017
Service Brakes

I PURCHASED THIS VEHICLE BRAND NEW IN 2004 AND HAVE TAKEN VERY GOOD CARE AND ALMOST 100,00 MILES IN ALMOST 14 YEARS HOWEVER I APPLIED THE BRAKE AND ALL THE BRAK FLUID CAME OUT I HAD TO DRIVE OVER A PERSON LAWN TO AVOID HITTING A PERSON AND A MOVING VEHICLE ON 7/1/2017 DUE TO RUSTY BRAKE LINE AND CHECKING ALL LINES WERE RUSTED . …

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I PURCHASED THIS VEHICLE BRAND NEW IN 2004 AND HAVE TAKEN VERY GOOD CARE AND ALMOST 100,00 MILES IN ALMOST 14 YEARS HOWEVER I APPLIED THE BRAKE AND ALL THE BRAK FLUID CAME OUT I HAD TO DRIVE OVER A PERSON LAWN TO AVOID HITTING A PERSON AND A MOVING VEHICLE ON 7/1/2017 DUE TO RUSTY BRAKE LINE AND CHECKING ALL LINES WERE RUSTED . I AM ALMOST 75 YEARS OLD AND VERY CONCERNED I WAS AWARE THE LINES WERE ALL RUSTED DUE TO IMPORTED BRAKE LINES WITH INFERIOR METALS, NEVER HEARD ABOUT AND NOTICE OR RECALL.I ALMOST INJURED A PERSON AND HIT A CAR IF I DID NOT DRIVE ON SOMEONES LAWN THE VEHIVLE WAS MOVING ABOUT 35 MPH .

NHTSA ODI #11002839

Mileage unknown · May 20, 2017
Service Brakes

BRAKES WENT OUT AS I WAS PULLING INTO MY DRIVEWAY, BRAKE LINE CORROSION

NHTSA ODI #10990757

110,000 miles · Feb 16, 2017
Power TrainService Brakes

POWER TRAIN PCM DEFECTIVE WITH TRANSFER CASE WITH BAD DESIGNING WITH SHOE PUMP, AND BRAKE LINE CORRODED AND LEAK. BRAKE SYSTEM WILL NOT PREVENT VEHICLE TO STOP WHEN BRAKE LINES ARE LEAK. FOR MY 2004 I WAS LUCKY DRIVING ON SLOW SPEED ON CITY ROAD, AND I WAS ABLE TO USE EMERGENCY BRAKE TO STOP MY TRUCK.

NHTSA ODI #10955150

142,550 miles · Jan 26, 2017
Service Brakes

ON JANUARY 24, 2017 TRAVELING ON PA TURNPIKE AT POSTED SPEED LIMIT OF 70MPH, WHEN I APPLIED BRAKES TO SLOW WHEN APPROACHING SLOWER VEHICLES. BRAKE PEDAL WENT TO THE FLOOR AND VEHICLE ALMOST RAN INTO THE REAR OF SLOWER VEHICLES. METAL BRAKE LINE RUPTURED ABOVE LEFT FRONT WHEEL. WHEN INSPECTED, ALL BRAKE LINES EXHIBITED EXTREME RU…

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ON JANUARY 24, 2017 TRAVELING ON PA TURNPIKE AT POSTED SPEED LIMIT OF 70MPH, WHEN I APPLIED BRAKES TO SLOW WHEN APPROACHING SLOWER VEHICLES. BRAKE PEDAL WENT TO THE FLOOR AND VEHICLE ALMOST RAN INTO THE REAR OF SLOWER VEHICLES. METAL BRAKE LINE RUPTURED ABOVE LEFT FRONT WHEEL. WHEN INSPECTED, ALL BRAKE LINES EXHIBITED EXTREME RUST/CORROSION TO THE POINT OF FLAKING AND THINNING. THIS IS AN EXTREME SAFETY ISSUE WHICH COULD HAVE RESULTED IN A MAJOR COLLISION AND WOULD HAVE INJURED OR KILLED OCCUPANTS. THIS PROBLEM IS A MAJOR KNOWN SAFETY DEFECT AND NEEDS TO BE REMEDIED BY GM.

NHTSA ODI #10947876

Mileage unknown · Nov 30, 2016
Service Brakes

TL* THE CONTACT OWNS A 2004 GMC SIERRA 1500. THE CONTACT STATED THAT THE BRAKE LINE HAD RUSTED COMPLETELY. THE CONTACT TOOK THE VEHICLE TO THE DEALER BUT THE DETAILS OF THE REPAIRS WERE UNKNOWN. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILAGE WAS NOT AVAILABLE.

NHTSA ODI #10928727

146,145 miles · Aug 25, 2016
Service Brakes

THE BRAKES ON MY TRUCK FAILED DUE TO THE BRAKE LINE CORROSION. I PUSHED ON MY BRAKES WHILE BACKING OUT OF MY DRIVEWAY LOST ALL BRAKING POWER AND HAD MY BRAKE . LUCKILY I WAS IN MY DRIVEWAY WHEN THIS HAPPENED. ALL OF THE BRAKE FLUID LEAKED ONTO THE GROUND, I HAD MY VEHICLE TOWED TO THE DEALERSHIP AND HAD THE BRAKE LINES REPLACED.…

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THE BRAKES ON MY TRUCK FAILED DUE TO THE BRAKE LINE CORROSION. I PUSHED ON MY BRAKES WHILE BACKING OUT OF MY DRIVEWAY LOST ALL BRAKING POWER AND HAD MY BRAKE . LUCKILY I WAS IN MY DRIVEWAY WHEN THIS HAPPENED. ALL OF THE BRAKE FLUID LEAKED ONTO THE GROUND, I HAD MY VEHICLE TOWED TO THE DEALERSHIP AND HAD THE BRAKE LINES REPLACED. UPON SPEAKING WITH THE SERVICE ADVISOR HE SAID THAT THIS WAS COMMON AND THAT THE NEW BRAKE LINES WERE COATED AND WILL NOT RUST. NONE THE LESS THE REPAIR COST AND TOWING COST WAS QUITE EXPENSIVE.

NHTSA ODI #10898640

89,900 miles · Dec 3, 2015
Service Brakes

TL* THE CONTACT OWNS A 2004 GMC SIERRA 1500. THE CONTACT STATED THAT WHILE DRIVING AT 15 MPH, THE BRAKE PEDAL WAS DEPRESSED AND FAILED TO RESPOND WITHOUT WARNING. THE CONTACT WAS ABLE TO AVOID AN ACCIDENT. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE BRAKE LINE WAS RUSTED AND NEEDED TO BE REPLACED. THE VEH…

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TL* THE CONTACT OWNS A 2004 GMC SIERRA 1500. THE CONTACT STATED THAT WHILE DRIVING AT 15 MPH, THE BRAKE PEDAL WAS DEPRESSED AND FAILED TO RESPOND WITHOUT WARNING. THE CONTACT WAS ABLE TO AVOID AN ACCIDENT. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE BRAKE LINE WAS RUSTED AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 89,900....UPDATED 02/04/16 *BF; 05/02/18*JB

NHTSA ODI #10808140

230,000 miles · Nov 26, 2015
Service Brakes

BRAKE LINES ARE RUSTING CAUSING BRAKE FAILURE DUE TO PRESSURE/FLUID LOSS

NHTSA ODI #10807093

53,000 miles · Jul 4, 2015
Service Brakes

AS I APPROACHED A MAJOR INTERSECTION THE TRAFFIC LIGHT TURNED YELLOW AND I APPLIED THE BRAKES PREPARING TO STOP. THE BRAKES FAILED AND THE PETAL WENT TO THE FLOOR. THE TRUCK ROLLED HALFWAY INTO THE INTERSECTION BEFORE I WAS ABLE TO STEP ON THE EMERGENCY BRAKE AND FULLY STOP THE TRUCK. THE DASHBOARD FLASHED ON INDICATING "REPAIR…

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AS I APPROACHED A MAJOR INTERSECTION THE TRAFFIC LIGHT TURNED YELLOW AND I APPLIED THE BRAKES PREPARING TO STOP. THE BRAKES FAILED AND THE PETAL WENT TO THE FLOOR. THE TRUCK ROLLED HALFWAY INTO THE INTERSECTION BEFORE I WAS ABLE TO STEP ON THE EMERGENCY BRAKE AND FULLY STOP THE TRUCK. THE DASHBOARD FLASHED ON INDICATING "REPAIR BRAKES"...A LITTLE TOO LATE TO HELP. IF I HAD A VEHICLE IN FRONT OF ME , I WOULD HAVE HIT IT AND POSSIBLE INJURIES WOULD HAVE RESULTED. I HAD MY DAUGHTER IN THE FRONT PASSENGER SEAT AND WAS GLAD FOR SEAT BELTS.

NHTSA ODI #10731974

Official recalls

2

04V562000 · Equipment Adaptive/mobility

Nov 26, 2004

ON CERTAIN VANS EQUIPPED WITH SURE-LOK WHEELCHAIR SECUREMENT SYSTEMS, THE SPROCKET TEETH OF THE RETRACTOR ASSEMBLY IS OUT OF ALIGNMENT.

Consequence & remedy

Consequence: IN THE EVENT OF A VEHICLE CRASH, THE WHEELCHAIR MAY NOT BE ADEQUATELY SECURED POSSIBLY RESULTING IN INJURIES TO A WHEELCHAIR OCCUPANT.

Remedy: DEALERS WILL INSPECT AND REPLACE THE WHEELCHAIR SECUREMENT RETRACTORS AS NECESSARY. SURE-LOK WILL HANDLE THE REPAIRS FOR THIS CAMPAIGN. OWNERS SHOULD CONTACT SURE-LOCK AT 1-908-231-1804 OR MOBILITYWORKS AT 1-800-769-8267.

04V240000 · Tires:temporary/emergency Spare Tire

May 17, 2004

THE SPARE TIRE AND WHEEL ASSEMBLY THAT WAS PROVIDED ON CERTAIN CONVERSION VEHICLES WILL NOT FIT ON THE FRONT WHEEL HUB DUE TO OFFSET OF THE WHEEL. HOWEVER, IT WILL FIT ON THE REAR WHEELS.

Consequence & remedy

Consequence: IF SOMEONE HAS A FLAT TIRE ON THE FRONT WHEEL, THEY WILL NOT BE ABLE TO INSTALL THE PROVIDED SPARE TIRE.

Remedy: DEALERS WILL INSTALL A SPARE WHEEL WITH THE CORRECT OFFSET. OWNER NOTIFICATION BEGAN ON JUNE 11, 2004. OWNERS SHOULD CONTACT REGENCY AT 1-800-989-4727.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.