IllustrationIN MY 2004 GMC SIERRA THE WIRING HARNESS FOR THE A/C DOWN NEAR THE PASSENGER FLOORBOARD SMOKES AND I SMELL BURNING PLASTIC AND MY A/C DOESN'T WORK AND I TALKED TO A FEW OTHER GMC AND CHEVY OWNERS AND THEY HAVE THE SAME PROBLEM. SO IF ALOT OF PEOPLE ARE HAVING THE SAME PROBLEM I THINK ITS SOMETHING TO LOOK INTO... *TR
2004 GMC Sierra 1500
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2004 GMC Sierra 1500 do not stand out strongly from the model-year median of 181.
About this comparison →How this year compares
Owner complaints by model year
Compare all Sierra 1500 years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
200–25K
5125–50K
5150–75K
3075–100K
25100–150K
9150K+
186 reports with mileage · 26 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Electrical System. Review the 81 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Service Brakes. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Service Brakes, Hydraulic. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
8 crash reports1 fire reports4 injury reports
Equipment complaints
4 reportsTIRE SEPARATION. *TR
OWN A 2004 GMC SIERRA BOUGHT BRAND NEW HAD NUMEROUS PROBLEMS STEERING GEAR BOX WENT OUT COMPLETELY DEALER R/R PART AS A RECALL / STEERING PROBLEM KNOCKING IN WHEEL TOOK TO DEALER FOUR TIMES INSTALLED GREASE PACK IN INTERMEDIATE SHAFT LAST A COUPLE OF MONTHS PROBLEM RECURS DEALER STATES RECALL ON SHAFT BUT WONT R/R PART HAV PROBL…
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OWN A 2004 GMC SIERRA BOUGHT BRAND NEW HAD NUMEROUS PROBLEMS STEERING GEAR BOX WENT OUT COMPLETELY DEALER R/R PART AS A RECALL / STEERING PROBLEM KNOCKING IN WHEEL TOOK TO DEALER FOUR TIMES INSTALLED GREASE PACK IN INTERMEDIATE SHAFT LAST A COUPLE OF MONTHS PROBLEM RECURS DEALER STATES RECALL ON SHAFT BUT WONT R/R PART HAV PROBLEM WITH D/S DOOR SPEAKER BLOWN TWICE DEALER R/R PART N/C D/S SEATBELT SQUEAKS R/R PART DEALER N/C NOW I HAVE A ANOTHER SERIOUS PROBLEM WITH THE ENGINE GOES INTO REST MODE WHILE DRIVING AT 50 MPH U DRIVE UP A HILL AND WILL ONLY GO TWO TO FIVE MPH THIS IS VERY DANGEROUS SO I HAVE TO FIND A PLACE TO PULL OVER AND TURN VEHICLE OFF ECM RESETS AND THEN IS OK TILL NEXT MORNING SAME THING DEALER IS STILL UNDER INVESTIGATION ON PROBLEM I CURRENTLY HAVE 53,000 MILES ON IT TRANSMISSION IS MAKING CLUNKING NOISE ALSO WHILE SHIFTING FROM PARK INTO GEARS ? R/S HALF SHAFT SEAL BLOWN OUT ON ME FOUR WHEEL DRIVE/ I AM GLAD I BOUGHT EXT WARR FOR THIS AND ALSO THE WATER PUMP WENT OUT ON ME 3,000 MILES AGO 50,000 FOR A WATER PUMP WARR COVERED THIS AND THE HALF SHFT SEAL STEERING SHAFT AND GEAR BOX HAS BEEN A RECALL FOR THIS YEAR . ALSO THE INSTRUMENT PANEL GAUGES HAVE BEEN A RECALL I HAVE PERSONALLY RECEIVED LETTER FOR THE INSTRUMENT PANEL SPEED AND FUEL GAUGE INOPERATIVE CORRECTLY GM HAS A RECALL ON THESE THREE ITEMS R/R BY DEALER ON A RECALL SO PLEASE READ AND CONTACT YOUR DEALER WITH THESE COMMON PROBLEMS THAT HAVE BEEN RECALLED STEERING BOX INTERMEDIATE SHAFT AND SPEED FUEL GAUGE CLUSTER. *TR
SINCE THE PURCHASE OF MY VEHICLE, THERE HAVE BEEN MULTIPLE ISSUES WITH THE VEHICLE 7-8 ISSUES, ONE SELLING POINT WAS THE ONSATR CELLULAR SERVICE, NEVER WORKED, ETC. ETC. ETC. THE SALIENT MATTER AT THIS TIME IS THAT THE DRIVE TRAIN ORGINALLY EXHIBITED A CLINCKING SOUND SHIFTING FROM 2ND-3RD AND FROM 3RD-2ND, THE NOISE WAS SPORA…
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SINCE THE PURCHASE OF MY VEHICLE, THERE HAVE BEEN MULTIPLE ISSUES WITH THE VEHICLE 7-8 ISSUES, ONE SELLING POINT WAS THE ONSATR CELLULAR SERVICE, NEVER WORKED, ETC. ETC. ETC. THE SALIENT MATTER AT THIS TIME IS THAT THE DRIVE TRAIN ORGINALLY EXHIBITED A CLINCKING SOUND SHIFTING FROM 2ND-3RD AND FROM 3RD-2ND, THE NOISE WAS SPORADIC AND WENT FROM A CLINCKING TO A DECIRNABLE CLUNK ALL THE TIME, THE DEALER HAS ATTEMPTED MULTIPLE REPAIRS AND NOW STATES THE MATTER IS A CONCERN BUT IT IS NOT A PROBLEM, THE OEM, GMC, HAS STATES THAT THER IS NOTHING THEY CAN DO, THE PROBLEM IS GETTING WORSE AND I AM RUNNING OUT OF OPTIONS, I CAN NOT SELL IT AS IS. *JB
Official recalls
204V562000 · Equipment Adaptive/mobility
Nov 26, 2004
ON CERTAIN VANS EQUIPPED WITH SURE-LOK WHEELCHAIR SECUREMENT SYSTEMS, THE SPROCKET TEETH OF THE RETRACTOR ASSEMBLY IS OUT OF ALIGNMENT.
Consequence & remedy
Consequence: IN THE EVENT OF A VEHICLE CRASH, THE WHEELCHAIR MAY NOT BE ADEQUATELY SECURED POSSIBLY RESULTING IN INJURIES TO A WHEELCHAIR OCCUPANT.
Remedy: DEALERS WILL INSPECT AND REPLACE THE WHEELCHAIR SECUREMENT RETRACTORS AS NECESSARY. SURE-LOK WILL HANDLE THE REPAIRS FOR THIS CAMPAIGN. OWNERS SHOULD CONTACT SURE-LOCK AT 1-908-231-1804 OR MOBILITYWORKS AT 1-800-769-8267.
04V240000 · Tires:temporary/emergency Spare Tire
May 17, 2004
THE SPARE TIRE AND WHEEL ASSEMBLY THAT WAS PROVIDED ON CERTAIN CONVERSION VEHICLES WILL NOT FIT ON THE FRONT WHEEL HUB DUE TO OFFSET OF THE WHEEL. HOWEVER, IT WILL FIT ON THE REAR WHEELS.
Consequence & remedy
Consequence: IF SOMEONE HAS A FLAT TIRE ON THE FRONT WHEEL, THEY WILL NOT BE ABLE TO INSTALL THE PROVIDED SPARE TIRE.
Remedy: DEALERS WILL INSTALL A SPARE WHEEL WITH THE CORRECT OFFSET. OWNER NOTIFICATION BEGAN ON JUNE 11, 2004. OWNERS SHOULD CONTACT REGENCY AT 1-800-989-4727.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0No exact-year investigations in this snapshot.