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2004 GMC Sierra 1500

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 GMC Sierra 1500 do not stand out strongly from the model-year median of 181.

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When problems were reported

Mileage at the reported incident

186 reports with mileage · 26 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 81 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

8 crash reports1 fire reports4 injury reports

Power Train complaints

8 reports
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110,000 miles · Feb 16, 2017
Power TrainService Brakes

POWER TRAIN PCM DEFECTIVE WITH TRANSFER CASE WITH BAD DESIGNING WITH SHOE PUMP, AND BRAKE LINE CORRODED AND LEAK. BRAKE SYSTEM WILL NOT PREVENT VEHICLE TO STOP WHEN BRAKE LINES ARE LEAK. FOR MY 2004 I WAS LUCKY DRIVING ON SLOW SPEED ON CITY ROAD, AND I WAS ABLE TO USE EMERGENCY BRAKE TO STOP MY TRUCK.

NHTSA ODI #10955150

82,000 miles · Aug 2, 2010
Power Train

TL* THE CONTACT OWNS A 2004 GMC SIERRA. THE CONTACT WAS TOWING A BOAT AND DISCOVERED THERE WAS TRANSFER CASE OIL SPLATTERED ALL OVER THE BOAT. THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR FACILITY WHERE HE WAS INFORMED THAT THERE WAS A HOLE IN THE TRANSFER CASE. A NEW TRANSFER CASE AND PUMP HOUSING WERE INSTALLED AT THE INDEPE…

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TL* THE CONTACT OWNS A 2004 GMC SIERRA. THE CONTACT WAS TOWING A BOAT AND DISCOVERED THERE WAS TRANSFER CASE OIL SPLATTERED ALL OVER THE BOAT. THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR FACILITY WHERE HE WAS INFORMED THAT THERE WAS A HOLE IN THE TRANSFER CASE. A NEW TRANSFER CASE AND PUMP HOUSING WERE INSTALLED AT THE INDEPENDENT REPAIR FACILITY. THE FAILURE DID NOT RECUR. THE FAILURE AND CURRENT MILEAGES WERE 82,000.

NHTSA ODI #10346833

115,000 miles · Dec 26, 2009
Power Train

TRANSFER CASE NV 246 INTERNAL OIL PUMP WEARS HOLE IN MAGNESIUM CASE AND LEAKS OIL COMPLETELY OUT OF TRANSFER CASE. OIL COATS UNDERSIDE OF VEHICLE INCLUDING HOT EXHAUST SYSTEM. SMOKE APPEARED FROM VEHICLE. TRANSFER CASE MADE ABNORMAL GRINDING NOISE AND THEN OVERHEATED DAMAGING INTERNAL COMPONENTS. TRANSFER CASE REQUIRES REPLACEME…

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TRANSFER CASE NV 246 INTERNAL OIL PUMP WEARS HOLE IN MAGNESIUM CASE AND LEAKS OIL COMPLETELY OUT OF TRANSFER CASE. OIL COATS UNDERSIDE OF VEHICLE INCLUDING HOT EXHAUST SYSTEM. SMOKE APPEARED FROM VEHICLE. TRANSFER CASE MADE ABNORMAL GRINDING NOISE AND THEN OVERHEATED DAMAGING INTERNAL COMPONENTS. TRANSFER CASE REQUIRES REPLACEMENT. VEHICLE WAS COMPLETELY DISABLED BECAUSE OF FAILURE. FIRE WAS AVERTED. VEHICLE MAINTAINED AT DEALER EXCLUSIVELY EXCEPT FOR OIL CHANGES. DEALER NEVER PROVIDED ANY INFO REGARDING POTENTIAL MAJOR DESIGN FLAW. REPAIR QUOTE FROM DEALER $2200. *TR

NHTSA ODI #10297004

63 miles · Sep 7, 2009
Electrical SystemPower TrainSteering

STEERING COLUMN CLUNKING, SPEEDOMETER NOT WORKING, TRANSMISSION STOPPED WORKING .EVERYTHING STARTED GOING WRONG ABOUT. 63,000 K . I HAVE 116,000 KNOW. 2004 Z71 CREWCAB. *TR

NHTSA ODI #10283050

59,600 miles · Feb 14, 2008
Power Train

2004 GMC SIERRA SLE W/TRAILER TOWING PACKAGE, 2-WHEEL DRIVE. 2ND OWNER. NEVER USED TO TOW WHATSOEVER. EXTREMELY WELL CARED FOR. 59,665 MILES. STARTED MAKING "ROARING" NOISE FROM READ END. CALLED GM TO ASCERTAIN IF HELP FOR PROBLEM AVAILABLE. THEY TOLD ME TO TAKE IT TO LAWRENCE-HALL, ABILENE, TEXAS FOR EVALUATION. LAWRENCE HAL…

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2004 GMC SIERRA SLE W/TRAILER TOWING PACKAGE, 2-WHEEL DRIVE. 2ND OWNER. NEVER USED TO TOW WHATSOEVER. EXTREMELY WELL CARED FOR. 59,665 MILES. STARTED MAKING "ROARING" NOISE FROM READ END. CALLED GM TO ASCERTAIN IF HELP FOR PROBLEM AVAILABLE. THEY TOLD ME TO TAKE IT TO LAWRENCE-HALL, ABILENE, TEXAS FOR EVALUATION. LAWRENCE HALL SAYS BEARING IN DIFFERENTIAL HAS FAILED. GM REFUSES TO HELP IN ANY WAY WHATSOEVER WITH THE REPAIR, AND EVEN SAYS THAT I AM LIABLE FOR THE COST OF THE EVALUATION, EVEN THOUGH THEY ARE THE ONES WHO TOLD ME TO TAKE IT THERE, AND EVEN THOUGH THEY NEVER SAID THAT THEY WOULD NOT PAY FOR IT. WHEN THEY TOLD ME TO TAKE IT THERE, THEY IMPLIED THAT THEY WOULD PAY FOR THE EVALUATION. I CONTEND THAT AT 59,000 THAT BEARING SHOULD NEVER HAVE FAILED; THAT MILLIONS OF VEHICLES GO 2, 3 AND 4 TIMES THAT DISTANCE AND NEVER HAVE THAT PROBLEM, AND THAT HAD THIS LOCKED UP, IT COULD HAVE CAUSED DEATH AND INJURY TO DRIVER, PASSENGER AND OTHERS. ALSO CONTEND THAT GM SHOULD HAVE TOLD ME THAT IF THEY DECLINED TO PAY FOR THE REPAIR, THAT I WOULD BE LIABLE FOR THE DIAGNOSTIC CHARGE. WHEN I DROPPED THE VEHICLE OFF, THE SERVICE MANAGER TOLD ME 3 TIMES THAT "THE COURTESY VEHICLE IS OUT THERE WAITING FOR YOU," IMPLYING FOR ME TO HURRY UP AND GET OUT THERE, BUT THEN, AS I WAS ON MY WAY OUT THE DOOR, BROUGHT ME A CLIPBOARD AND TOLD ME TO FILL IN MY CONTACT INFO "SO WE CAN GET A HOLD OF YOU." I HANDED IT BACK TO HIM, AND HE SAID I NEEDED TO SIGN IT TO GIVE THEM PERMISSION TO WORK ON IT. BECAUSE HE HAD BEEN RUSHING ME, I SIGNED IT AND WALKED OUT. NOW IT APPEARS THAT THEY THINK THAT SINCE I SIGNED THAT FORM THAT I ACKNOWLEDGE TO THEM THAT I AM LIABLE FOR THE COST OF THE REPAIR. *TR

NHTSA ODI #10218047

18,000 miles · Nov 27, 2007
Power TrainSteering

TL*THE CONTACT OWNS A 2004 GMC SIERRA 1500. WHILE MAKING A LEFT OR RIGHT TURN AT 15 MPH, THE CONTACT HEARD A NOISE COMING FROM THE STEERING SHAFT. THE DEALER LUBRICATED THE STEERING SHAFT AND THE NOISE CEASED. HOWEVER, THE NOISE HAS CURRENTLY RETURNED. THE DEALER STATED THAT THIS WAS A MAINTENANCE ISSUE THAT WOULD HAVE TO BE…

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TL*THE CONTACT OWNS A 2004 GMC SIERRA 1500. WHILE MAKING A LEFT OR RIGHT TURN AT 15 MPH, THE CONTACT HEARD A NOISE COMING FROM THE STEERING SHAFT. THE DEALER LUBRICATED THE STEERING SHAFT AND THE NOISE CEASED. HOWEVER, THE NOISE HAS CURRENTLY RETURNED. THE DEALER STATED THAT THIS WAS A MAINTENANCE ISSUE THAT WOULD HAVE TO BE CORRECTED ON A REGULAR BASIS. THE FAILURE MILEAGE WAS 18,000 AND CURRENT MILEAGE WAS 46,000. UPDATED 12/12/2007 *BF THE CONSUMER ALSO STATED THE TRANSMISSION SHUTTERED. UPDATED 12/12/07.

NHTSA ODI #10210030

12,000 miles · Apr 3, 2007
EquipmentPower Train

SINCE THE PURCHASE OF MY VEHICLE, THERE HAVE BEEN MULTIPLE ISSUES WITH THE VEHICLE 7-8 ISSUES, ONE SELLING POINT WAS THE ONSATR CELLULAR SERVICE, NEVER WORKED, ETC. ETC. ETC. THE SALIENT MATTER AT THIS TIME IS THAT THE DRIVE TRAIN ORGINALLY EXHIBITED A CLINCKING SOUND SHIFTING FROM 2ND-3RD AND FROM 3RD-2ND, THE NOISE WAS SPORA…

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SINCE THE PURCHASE OF MY VEHICLE, THERE HAVE BEEN MULTIPLE ISSUES WITH THE VEHICLE 7-8 ISSUES, ONE SELLING POINT WAS THE ONSATR CELLULAR SERVICE, NEVER WORKED, ETC. ETC. ETC. THE SALIENT MATTER AT THIS TIME IS THAT THE DRIVE TRAIN ORGINALLY EXHIBITED A CLINCKING SOUND SHIFTING FROM 2ND-3RD AND FROM 3RD-2ND, THE NOISE WAS SPORADIC AND WENT FROM A CLINCKING TO A DECIRNABLE CLUNK ALL THE TIME, THE DEALER HAS ATTEMPTED MULTIPLE REPAIRS AND NOW STATES THE MATTER IS A CONCERN BUT IT IS NOT A PROBLEM, THE OEM, GMC, HAS STATES THAT THER IS NOTHING THEY CAN DO, THE PROBLEM IS GETTING WORSE AND I AM RUNNING OUT OF OPTIONS, I CAN NOT SELL IT AS IS. *JB

NHTSA ODI #10186911

1,000 miles · Aug 28, 2006
Power Train

DT*: THE CONTACT STATED WHILE TRAVELING 20 MPH THE TRANSMISSION MADE A NOISE WHILE IT WAS CHANGING GEARS. AT FIRST THE NOISE WAS A LIGHT PING BUT NOW THE NOISE HAD BECOME REGRESSIVELY WORSE. THE SOUND GRADUATED TO A CLUNK. THE VEHICLE WAS TAKEN TO A DEALER WHERE THE CONTACT WAS ALERTED THAT A LETTER FROM THE MANUFACTURER INDI…

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DT*: THE CONTACT STATED WHILE TRAVELING 20 MPH THE TRANSMISSION MADE A NOISE WHILE IT WAS CHANGING GEARS. AT FIRST THE NOISE WAS A LIGHT PING BUT NOW THE NOISE HAD BECOME REGRESSIVELY WORSE. THE SOUND GRADUATED TO A CLUNK. THE VEHICLE WAS TAKEN TO A DEALER WHERE THE CONTACT WAS ALERTED THAT A LETTER FROM THE MANUFACTURER INDICATED THAT THE VEHICLE COULD NOT BE FIXED. THE NOISE WAS A CHARACTERISTIC OF THE WAY THE VEHICLE WAS MANUFACTURED. UPDATED 9/28/2006 - *NM

NHTSA ODI #10166709

Official recalls

2

04V562000 · Equipment Adaptive/mobility

Nov 26, 2004

ON CERTAIN VANS EQUIPPED WITH SURE-LOK WHEELCHAIR SECUREMENT SYSTEMS, THE SPROCKET TEETH OF THE RETRACTOR ASSEMBLY IS OUT OF ALIGNMENT.

Consequence & remedy

Consequence: IN THE EVENT OF A VEHICLE CRASH, THE WHEELCHAIR MAY NOT BE ADEQUATELY SECURED POSSIBLY RESULTING IN INJURIES TO A WHEELCHAIR OCCUPANT.

Remedy: DEALERS WILL INSPECT AND REPLACE THE WHEELCHAIR SECUREMENT RETRACTORS AS NECESSARY. SURE-LOK WILL HANDLE THE REPAIRS FOR THIS CAMPAIGN. OWNERS SHOULD CONTACT SURE-LOCK AT 1-908-231-1804 OR MOBILITYWORKS AT 1-800-769-8267.

04V240000 · Tires:temporary/emergency Spare Tire

May 17, 2004

THE SPARE TIRE AND WHEEL ASSEMBLY THAT WAS PROVIDED ON CERTAIN CONVERSION VEHICLES WILL NOT FIT ON THE FRONT WHEEL HUB DUE TO OFFSET OF THE WHEEL. HOWEVER, IT WILL FIT ON THE REAR WHEELS.

Consequence & remedy

Consequence: IF SOMEONE HAS A FLAT TIRE ON THE FRONT WHEEL, THEY WILL NOT BE ABLE TO INSTALL THE PROVIDED SPARE TIRE.

Remedy: DEALERS WILL INSTALL A SPARE WHEEL WITH THE CORRECT OFFSET. OWNER NOTIFICATION BEGAN ON JUNE 11, 2004. OWNERS SHOULD CONTACT REGENCY AT 1-800-989-4727.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.