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2003 GMC Envoy Xl

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

196 reports with mileage · 32 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 53 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 50 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Visibility. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

11 crash reports3 fire reports15 injury reports

What owners actually said

228 reports
115,000 miles · Sep 10, 2012
Exterior Lighting

TO WHOM IT MAY CONCERN. 8/29/2012. I BOUGHT A USED 2003 GMC ENVOY XL SLE/SLT AND PURCHASED THE VEHICLE FROM SHERMAN OF SKOKIE IL. ABOUT THIS VEHICLE. THE THIRD BRAKE LIGHT PIECE THAT COVERS THE TOP OF THE REAR WINDOW BASICALLY FELL OFF T…

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TO WHOM IT MAY CONCERN. 8/29/2012. I BOUGHT A USED 2003 GMC ENVOY XL SLE/SLT AND PURCHASED THE VEHICLE FROM SHERMAN OF SKOKIE IL. ABOUT THIS VEHICLE. THE THIRD BRAKE LIGHT PIECE THAT COVERS THE TOP OF THE REAR WINDOW BASICALLY FELL OFF THE CAR ON A WINDY DAY. THE PLASTIC PIECE THAT HOLDS THE THIRD BRAKE LIGHT BROKE LEADING TO THE ENTIRE PIECE FALLING OFF HANGING BY THE 2 WIRES THAT CONNECT FOR POWER. I LIVE IN ALGONQUIN IL AND RECENTLY HAVE SEEN THREE OTHER ENVOYS WITH THE SAME MISSING THIRD LIGHT PIECE IN A PERIOD OF TWO WEEKS. I HAVE LOOKED UP RECALLS FOR THIS VEHICLE BUT SURPRISINGLY HAVE FOUND NONE. KNOWING I HAVE PERSONALLY SEEN SEVERAL ENVOYS WITH THE SAME MISSING THIRD LIGHT PIECE I THINK THERE NEEDS TO BE A RECALL. NOT ONLY IS THIS A SAFETY HAZARD BUT IT'S THE LAW TO HAVE A THIRD BRAKE LIGHT IN ILLINOIS. I HAVE NOT BROUGHT TO A DEALER SINCE THERE WAS NOT A RECALL AND I DO NOT HAVE THE OUT OF POCKET CASH TO PAY FOR THIS TO BE FIXED. RESPECTFULLY I WOULD LIKE THIS THIRD BRAKE LIGHT PIECE REPLACED AND FIXED AT NO COST TO ME. I DO HAVE THE THIRD LIGHT PIECE THAT FELL OFF TO GIVE BACK TO YOU SO YOU CAN INSPECT IT. I WOULD LIKE THIS FIXED WITHIN 30 DAYS OF RECEIVING THIS LETTER. I WOULD APPRECIATE YOUR PROMPT RESPONSE TO THIS SAFETY HAZARD AND THANK YOU FOR YOUR TIME. THIS IS THE LETTER I SENT GMC AND THEY SAID THERE IS NOTHING THEY CAN DO! *TR

NHTSA ODI #10474575

94,788 miles · Jul 4, 2012
Engine And Engine Cooling

THE CATAYTIC CONVERTER BROKE INTO PIECES AND THE CAR WOULD NOT GO ABOVE 25 MPH. *JS

NHTSA ODI #10464192

64,125 miles · May 29, 2012
Electrical SystemFuel/propulsion SystemVehicle Speed Control

IT'S SEEMS CRAZY TO ME THAT THIS AGENCY THAT WAS CREATED TO PROTECT CONSUMERS FROM FAULTY VEHICLES CAN LET SO MANY COMPLAINTS AGAINST THIS MANUFACTURER THAT WAS BAILED OUT BY TAXPAYERS MONEY CAN BE SO BLIND TO THE GROSS NEGLIGENCE ON GMC PART. I HAVE SPENT COUNT LESS HOURS AND WAY TOO MUCH MONEY ON THIS VEHICLE, ONLY TO FIND OUT…

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IT'S SEEMS CRAZY TO ME THAT THIS AGENCY THAT WAS CREATED TO PROTECT CONSUMERS FROM FAULTY VEHICLES CAN LET SO MANY COMPLAINTS AGAINST THIS MANUFACTURER THAT WAS BAILED OUT BY TAXPAYERS MONEY CAN BE SO BLIND TO THE GROSS NEGLIGENCE ON GMC PART. I HAVE SPENT COUNT LESS HOURS AND WAY TOO MUCH MONEY ON THIS VEHICLE, ONLY TO FIND OUT THAT MANY OTHER CONSUMERS ARE REPORTING THE SAME PROBLEMS. I HAVE LITERALLY SAT DOWN AND CRIED VOWING NEVER TO BY ANOTHER AMERICAN MADE CAR BECAUSE THEY ARE PIECES OF JUNK (AND THAT IS PUTTING IT NICELY). I HAVE PAID TO REPLACE THE OXYGEN SENSOR AND ALL THAT GOES WITH THAT; THE CATALYST CONVERTER TWICE; THE ELECTRICAL SYSTEM THROUGHOUT THE VEHICLE AND NOW MY RADIO DOESN'T WORK BECAUSE THERE IS A SHORT THAT IS DRAINING THE BATTERY WHEN THE CAR IS TURNED OFF; THE SPEED CONTROL (MPH/RPM) DOESN'T WORK AND I ONLY PRAY THAT I'M NOT SPEEDING WHILE I'M DRIVING; THE REAR WIPER BLADE WORKS WHEN IT FEELS LIKE IT; MY CAR INTERIOR CONSTANTLY SMELLS LIKE GASOLINE AND WHEN I'M FILLING UP MY TANK IT THERE IS ALWAYS SPILLAGE; MY SES LIGHT CONSTANTLY STAYS ON AND SINCE MY STATE PRACTICES EMISSION CONTROL I HOLD MY BREATH AND PRAY THAT I PASS THE TEST SO I CAN LEGALLY DRIVE MY CAR. THESE ARE JUST SOME OF THE PROBLEMS THAT I FACE WITH THIS CAR AND FRANKLY THIS YEAR I'M NOT WORKING SO COMING UP WITH THE MONEY TO PAY AGAIN TO HAVE A MECHANIC REMOVE THE SES LIGHT SO I CAN GO HAVE THE EMISSION TESTING PERFORMED IS RIDICULOUS AND DRAINING A WALLET THAT IS VERY MUCH EMPTY. MY CAR NOW HAS MORE MILEAGE & I HAVEN'T HEARD MY RADIO IN OVER 2 YEARS BECAUSE THEY DON'T KNOW WHAT IS WRONG SO THEY JUST DISCONNECTED IT. WHY HAVEN'T THE NHTSA/DOT REQUIRED GMC TO FIX WHAT THEY KNOW IS BROKEN AND A HAZARD ON THE ROADS? I WOULD STRONGLY RECOMMEND THAT THE NHTSA TAKE THIS SERIOUSLY BEFORE SOMEONE LOSES CONTROL AND PEOPLE LIVES ARE LOST. DON'T LET THIS BECOME ANOTHER TOYOTA ISSUE. *TR

NHTSA ODI #10459904

86,000 miles · Apr 3, 2012
Structure

WE WERE DRIVING ON THE ROAD AT 60 MPH AND THE CENTER HIGH MOUNT STOP LIGHT ASSEMBLY BLEW OFF. IT WAS HELD ON BY THE WIRES UNTIL WE COULD GET STOPPED AND SECURE IT. *TR

NHTSA ODI #10453947

168,000 miles · Mar 16, 2012
Fuel System, Gasoline

(2003 GMC ENVOY XL) I HAVE RECENTLY FOUND THAT MY WIFE AND KIDS HAVE BEEN RIDING AROUND IN A VEHICLE THAT WAS AN EXPLOSION WAITING TO HAPPEN. GENERAL MOTORS HAS EXTENDED THEIR WARRANTY ON FUEL TANK ISSUES 3 TIMES BECAUSE OF A FLAWED DESIGN. I HAD NO KNOWLEDGE OF THIS BEFORE PURCHASING, AS I BELIEVE I AM THE SECOND O…

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(2003 GMC ENVOY XL) I HAVE RECENTLY FOUND THAT MY WIFE AND KIDS HAVE BEEN RIDING AROUND IN A VEHICLE THAT WAS AN EXPLOSION WAITING TO HAPPEN. GENERAL MOTORS HAS EXTENDED THEIR WARRANTY ON FUEL TANK ISSUES 3 TIMES BECAUSE OF A FLAWED DESIGN. I HAD NO KNOWLEDGE OF THIS BEFORE PURCHASING, AS I BELIEVE I AM THE SECOND OWNER OF THIS VEHICLE. I HAVE SINCE SEEN THAT THIS ISSUE HAS BEEN BROUGHT TO YOUR ATTENTION BUT NOT TO THE MAGNITUDE TO WHICH IT IS OCCURRING. I WONDER IF SOMEONE HAS TO DIE A FIERY DEATH BEFORE THIS ISSUE IS ADDRESSED SERIOUSLY ? I HAVE COMPILED MANY ACCOUNTS OF CUSTOMERS COMPLAINING OF THIS ISSUE AND HAVE RECORDS TO SHARE. I HAVE CONTACTED GM CUSTOMER SUPPORT, ONLY TO BE PUT ON HOLD FOR A TOTAL OF 153 MINUTES IN THE REALM OF 4 CALLS WITH NO RESOLUTION. THIS ENGINEERING FAILURE CONSIST OF GREAT NUMBERS STILL ON THE ROAD. UNLUCKY ONES LIKE MYSELF WILL NOT HAVE ANY KNOWLEDGE OF THIS UNTIL TOTAL FAILURE OCCURS AND AT THAT TIME GM'S POOR DESIGN BECOMES THE BURDEN OF THE CURRENT OWNER. I NEED HELP UNDERSTANDING HOW SUCH A SAFETY RISK CAN BE SWEPT UNDER THE RUG WITH 493,579 OF THESE VEHICLES BEING SOLD. I HAVE FOUND THAT THE DESIGN WAS SO BAD THAT AFTERMARKET SUPPLIERS DO NOT EVEN OFFER THIS TANK. THE ONLY PLACE TO GET ONE IS FROM GM DEALER AT A PRICE OF $650.00, WHICH IS EXORBITANT FOR A PIECE OF PLASTIC. I NEED HELP WITH THIS MATTER BUT IT'S NOT JUST ABOUT ME, YOUR ACTIONS COULD SAVE SOMEONE'S LIVES ! *TR

NHTSA ODI #10451895

150 miles · Mar 15, 2012
Fuel System, GasolineVehicle Speed Control

I HAVE A 2003 GMC ENVOY. FROM THE BEGINNING I'VE HAD PROBLEMS WITH THE ELECTRICAL WORKING PROPERLY (REARVIEW MIRRORS, SEAT CONTROLS, ETC). ALSO, MY FUEL INDICATOR AND SPEEDOMETER BOTH WENT OUT AT THE SAME TIME. I BELIEVE GMC SHOULD TAKE RESPONSIBILITY FOR THE DEFAULT AND REQUEST A RECALL. I HAVE READ NUMEROUS COMPLAINTS …

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I HAVE A 2003 GMC ENVOY. FROM THE BEGINNING I'VE HAD PROBLEMS WITH THE ELECTRICAL WORKING PROPERLY (REARVIEW MIRRORS, SEAT CONTROLS, ETC). ALSO, MY FUEL INDICATOR AND SPEEDOMETER BOTH WENT OUT AT THE SAME TIME. I BELIEVE GMC SHOULD TAKE RESPONSIBILITY FOR THE DEFAULT AND REQUEST A RECALL. I HAVE READ NUMEROUS COMPLAINTS DEALING WITH THE VERY SAME ISSUES ON MODELS FROM 2003 THRU 2011. *TR

NHTSA ODI #10451801

132,100 miles · Feb 4, 2012
Engine And Engine CoolingPower Train

ONE OF THE OIL COOLER LINE ON MY 2003 GMC ENVOY IS CRACKED AND LEAKING TRANSMISSION FLUID ON THE CATAYLIC CONVERTER. THIS IS A SERIOUS FIRE HAZARD DUE TO THE EXTREMELY HIGH TEMPERATURE OF THE CONVERTER DURING NORMAL OPERATIONS. *KB

NHTSA ODI #10446679

Mileage unknown · Jan 17, 2012
Electrical System

SPEEDOMETER STARTED DISPLAYING INCORRECT MPH. WHILE DRIVING BETWEEN 55-60 MPH, SPEEDOMETER DISPLAYED 110MPH AND HAS CONTINUED TO TODAY. WHEN VEHICLE IS IN PARK OR EVEN WHEN VEHICLE IS TURNED OFF, THE SPEEDOMETER NEEDLE SHOWS 60MPH. GMC HAS RECALLS FOR OTHER MAKES, NOT OURS. I GOOGLED THIS INFORMATION, TURNS OUT THOUSANDS OTHERS …

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SPEEDOMETER STARTED DISPLAYING INCORRECT MPH. WHILE DRIVING BETWEEN 55-60 MPH, SPEEDOMETER DISPLAYED 110MPH AND HAS CONTINUED TO TODAY. WHEN VEHICLE IS IN PARK OR EVEN WHEN VEHICLE IS TURNED OFF, THE SPEEDOMETER NEEDLE SHOWS 60MPH. GMC HAS RECALLS FOR OTHER MAKES, NOT OURS. I GOOGLED THIS INFORMATION, TURNS OUT THOUSANDS OTHERS ARE HAVING THE SAME PROBLEM. I CONTACTED GM FOR ASSISTANCE, WAS TOLD MY MODEL WAS NOT COVERED UNDER THE RECALL AND THERE WAS NOTHING TO BE DONE. THE REPAIR WILL COST $600-800. IF THIS IS A KNOWN ISSUE, WHY ISN'T THERE AN ATTEMPT TO REPAIR THIS PROBLEM. PLEASE ASSIST. *TR

NHTSA ODI #10444067

170,000 miles · Jan 2, 2012
StructureVisibility

AFTER UNLOCKING AND USING THE REAR WINDOW GLASS MULTIPLE TIMES DAILY, AND TWICE EARLIER TODAY, IT EXPLODED ON THE WAY UP. THIS OCCURRED WITHIN THE FIRST 1 INCH OF TRAVEL SWINGING UP AND REARWARD FROM BEING CLOSED WITH VERY MINIMAL MANUAL FORCE APPLIED. THE TEMPERATURE TODAY IS 27DEG.F , WHICH IS NOT THE COLDEST USE THIS VEHICL…

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AFTER UNLOCKING AND USING THE REAR WINDOW GLASS MULTIPLE TIMES DAILY, AND TWICE EARLIER TODAY, IT EXPLODED ON THE WAY UP. THIS OCCURRED WITHIN THE FIRST 1 INCH OF TRAVEL SWINGING UP AND REARWARD FROM BEING CLOSED WITH VERY MINIMAL MANUAL FORCE APPLIED. THE TEMPERATURE TODAY IS 27DEG.F , WHICH IS NOT THE COLDEST USE THIS VEHICLE HAS SEEN. THERE HAS NOT BEEN ANY PREVIOUS DAMAGE TO THE REAR GLASS OR GATE, OR ANYTHING IN THE REAR OF THE VEHICLE. I WRITE THIS AT THE ADVICE OF MANY ONLINE FORUM POSTS AND COMPLAINTS THAT I READ THROUGH. I AM HOPING THERE IS SOME TIME DEVOTED BY GENERAL MOTORS TO FINDING A SOLUTION TO THIS. I JUST HAD TO RIDE HOME WITH WIFE AND 4 KIDS SHIVERING BECAUSE OF THIS. THERE SEEM TO BE HUNDREDS OF THESE SPONTANEOUS OCCURRENCES HAPPENING IN ALL TYPES OF CLIMATES AND CONDITIONS, WHICH IS WHAT CONVINCED ME I NEED TO SHARE MY INCIDENT TO FUEL THE CAUSE. THANK GOD EVERYONE IS OK. IT WAS COLD AND MY KIDS HAD THEIR HOODS UP AND WERE LOOKING DOWN WHEN THIS HAPPENED. THIS COULD HAVE BEEN MUCH WORSE. *TR

NHTSA ODI #10442135

98,630 miles · Dec 22, 2011
Air BagsPower TrainCrashInjury

TL* THE CONTACT OWNED A 2003 GMC ENVOY XL. THE CONTACT STATED THAT THE VEHICLE LOST CONTROL WHILE DRIVING 25 MPH ON A SLIGHTLY ICY ROADWAY. AS A RESULT, THE CONTACT CRASHED INTO ANOTHER VEHICLE AND THE AIR BAGS DID NOT DEPLOY. THE CONTACT ALSO STATED THAT THE LIMITED SLIP DIFFERENTIAL SYSTEM FAILED TO ENGAGE DURING THE FAILURE. …

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TL* THE CONTACT OWNED A 2003 GMC ENVOY XL. THE CONTACT STATED THAT THE VEHICLE LOST CONTROL WHILE DRIVING 25 MPH ON A SLIGHTLY ICY ROADWAY. AS A RESULT, THE CONTACT CRASHED INTO ANOTHER VEHICLE AND THE AIR BAGS DID NOT DEPLOY. THE CONTACT ALSO STATED THAT THE LIMITED SLIP DIFFERENTIAL SYSTEM FAILED TO ENGAGE DURING THE FAILURE. THE CONTACT, AS WELL AS A PASSENGER SUFFERED MINOR INJURIES DURING THE CRASH. IN ADDITION, THE DRIVER OF THE SECOND VEHICLE INVOLVED IN THE CRASH SUFFERED MINOR INJURIES. THE VEHICLE WAS DESTROYED AND TOWED TO AN INSURANCE LOT. AN AUTHORIZED DEALER AND THE MANUFACTURER WERE MADE AWARE OF THE FAILURE. THE MANUFACTURER STATED THAT THEY WOULD INVESTIGATE THE VEHICLE. THE FAILURE MILEAGE WAS 98,630. UPDATED 01/05/12*LJ UPDATED 01/09/12

NHTSA ODI #10441020

Official recalls

3

05V494000 · Latches/locks/linkages:doors:latch

Oct 27, 2005

CERTAIN SPORT UTILITY VEHICLES HAVE A REAR SIDE CLOSURE LATCH THAT MAY NOT LATCH OR UNLATCH DUE TO CORROSION CAUSED BY ROAD SPLASH, SUCH AS WATER AND ROAD SALT. THESE VEHICLES WERE ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE FOLLOWING STATES: CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA.

Consequence & remedy

Consequence: IF THE DOOR IS NOT LATCHED PROPERLY AND IT GOES UNNOTICED, IT MAY OPEN WHILE THE VEHICLE IS IN MOTION. IF AN UNBELTED OCCUPANT FELL OUT OF THE VEHICLE, PERSONAL INJURIES COULD OCCUR.

Remedy: DEALERS WILL INSTALL A SEAL ALONG THE LOWER PART OF THE ROCKER PANEL TO PREVENT INTRUSION OF CORROSIVE MATERIAL, AND INSPECT THE REAR SIDE CLOSURE LATCHES. FUNCTIONAL LATCHES WILL BE CLEANED AND LUBRICATED. NON-FUNCTIONING LATCHES WILL BE REPLACED. THE RECALL BEGAN ON FEBRUARY 24, 2006. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, OR ISUZU AT 1-800-255-6727.

04V527000 · Exterior Lighting:brake Lights

Nov 1, 2004

ON CERTAIN SPORT UTILITY VEHICLES, VIBRATION AND HEAT MAY CAUSE THE TAIL LAMP/STOP LAMP BULB TO LOOSEN IN ITS SOCKET. IF THIS OCCURS, THE BULB MAY FLICKER AND EVENTUALLY BECOME INOPERATIVE.

Consequence & remedy

Consequence: AN INOPERATIVE BRAKE LAMP WILL NOT CONVEY THE DRIVER'S INTENTION OF STOPPING TO DRIVERS IN FOLLOWING VEHICLES, AND AN INOPERATIVE REAR TURN SIGNAL LAMP WILL NOT CONVEY THE DRIVER'S INTENTION TO TURN TO DRIVERS IN FOLLOWING VEHICLES. BOTH OF THESE FAILURES CAN INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT THE TAIL LAMP/STOP LAMP ASSEMBLIES, AND IF NECESSARY, REPLACE THEM. THE RECALL BEGAN ON NOVEMBER 22, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, OLDSMOBILE AT 1-800-630-6537, BUICK AT 1-866-608-8080, OR GMC AT 1-866-996-9463.

04V046000 · Visibility:windshield Wiper/washer

Feb 4, 2004

CERTAIN SPORT UTILITY VEHICLES HAVE WINDSHIELD WIPER SYSTEMS THAT WILL NOT TURN ON, CEASE OPERATION WHILE IN USE, FAIL TO TURN OFF/ON BY THEMSELVES (MOISTURE SENSITIVE WIPER SYSTEM), OR HAVE CONTINUOUS WINDSHIELD WASHER PUMP OPERATION BECAUSE THE PRESENCE OF WATER WITHIN THE WIPER MODULES CAN EITHER CAUSE A SHORT CIRCUIT OR CAN LEAD TO THE CORROSION OF COMPONENTS WITHIN THE MODULE.

Consequence & remedy

Consequence: DEPENDING ON THE OCCURRENCE AND WEATHER SITUATION, DRIVER VISIBILITY COULD BE REDUCED, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL COVER THE WINDSHIELD WIPER MODULE VENT HOLE WITH A PATCH. ALSO, THE WIPER MOTOR, CIRCUIT BOARD, AND ELECTRICAL CONNECTOR WILL BE INSPECTED TO SIGNS OF WATER INTRUSION AND/OR CORROSION AND BE REPLACED AS REQUIRED. THE RECALL BEGAN JULY 6, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438; OLDSMOBILE AT 1-800-630-6537; OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

6

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

EA07009 · Fuel Pump Module Leaks Gasoline

Opened Jul 10, 2007 · Closed Aug 28, 2008

Status: closed (inferred from source dates) · Fuel System, Gasoline:delivery:fuel Pump

DURING THE COURSE OF THIS EA INVESTIGATION, ODI OBSERVED THAT THE MAJORITY OF THE COMPLAINTS (88%) AND WARRANTY CLAIMS (94%) WERE REPORTED FOR VEHICLES THAT ARE REGISTERED FOR USE IN THE SALT BELT REGION OF THE US.THIS AREA INCLUDES 20 STATES IN THE NORTHEAST, MID ATLANTIC AND THE MIDWEST REGIONS AND THE DISTRICT OF COLUMBIA.CONSUMERS IN THE SALT BELT REGION REPORTED TO ODI THAT THEY COULD SMELL FUEL VAPORS IN THEIR VEHICLES WHILE DRIVING.UPON FURTHER EXAMINATION OF THEIR VEHICLES, THEY DISCOVERED THAT FUEL VAPORS WERE COMING OUT OF THE TOP OF THE FUEL TANK. THIS CONDITION IS CAUSED BY CORROSION OF THE RETURN AND SENDER LINES OF THE FUEL PUMP MODULE.WATER AND ROAD SALT COLLECT ON TOP OF THE FUEL PUMP LEADING TO SMALL PINHOLES APPEARING ON THE FUEL LINES.FUEL MAY LEAK AND COLLECT ON TOP OF THE MODULE AND/OR SPILL ONTO THE GROUND.THE DATA EVALUATED UNDER THIS INVESTIGATION REFLECT A RELATIVELY LOW FREQUENCY OF OCCURRENCE THAT LARGELY ARISES IN SALT BELT STATES.GM HAS EXTENDED THE WARRANTY ON THE SUBJECT COMPONENT TO TEN YEARS OR 120,000 MILES.FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED AT THIS TIME; ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION SELECT DOCUMENT SEARCH.

PE07014 · Fuel Tank Leak

Opened Mar 13, 2007 · Closed Jun 12, 2007

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly; Fuel System, Other:delivery:hoses, Lines/piping, And Fittings

IN JUNE 2007, GM WILL EXPAND ITS SPECIAL POLICY TO ADDRESS FUEL TANK INLET CHECK VALVE (ICV) FRACTURES ON CERTAIN MODEL YEAR (MY) TRAILBLAZER EXT AND GMC ENVOY XL VEHICLES.THE EXPANDED POLICY COVERS MY 2002-2004 TRAILBLAZER EXT, GMC ENVOY XL, AND GMC ENVOY XUV VEHICLES AND WILL EXTEND FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER COMES FIRST).GM WILL PROVIDE FREE REPAIR OF THE FUEL TANK. IT IS SENDING LETTERS TO OWNERS BEGINNING IN JUNE OF 2007.THIS ACTION SUPERSEDES GM'S PREVIOUS 7 YEAR/70,000 MILE SPECIAL POLICY FOR MY 2002 TRAILBLAZER EXT AND ENVOY XL VEHICLES.THE CONDITION IS MOST OFTEN REPORTED AS ILLUMINATION OF THE SERVICE ENGINE SOON (SES) LIGHT.THE VEHICLE'S DIAGNOSTIC SYSTEM DETECTS THE PRESENCE OF A FUEL SYSTEM PRESSURE LEAK AND ILLUMINATES THE SES LIGHT.OTHER OWNERS REPORT SMELLING GASOLINE FUMES. THE ACTION TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Fuel System, Gasoline:storage:tank Assembly

IN JUNE 2007, GM WILL EXPAND ITS SPECIAL POLICY TO ADDRESS FUEL TANK INLET CHECK VALVE (ICV) FRACTURES ON CERTAIN MODEL YEAR (MY) TRAILBLAZER EXT AND GMC ENVOY XL VEHICLES.THE EXPANDED POLICY COVERS MY 2002-2004 TRAILBLAZER EXT, GMC ENVOY XL, AND GMC ENVOY XUV VEHICLES AND WILL EXTEND FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER COMES FIRST).GM WILL PROVIDE FREE REPAIR OF THE FUEL TANK. IT IS SENDING LETTERS TO OWNERS BEGINNING IN JUNE OF 2007.THIS ACTION SUPERSEDES GM'S PREVIOUS 7 YEAR/70,000 MILE SPECIAL POLICY FOR MY 2002 TRAILBLAZER EXT AND ENVOY XL VEHICLES.THE CONDITION IS MOST OFTEN REPORTED AS ILLUMINATION OF THE SERVICE ENGINE SOON (SES) LIGHT.THE VEHICLE'S DIAGNOSTIC SYSTEM DETECTS THE PRESENCE OF A FUEL SYSTEM PRESSURE LEAK AND ILLUMINATES THE SES LIGHT.OTHER OWNERS REPORT SMELLING GASOLINE FUMES. THE ACTION TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Fuel System, Other:delivery:hoses, Lines/piping, And Fittings

IN JUNE 2007, GM WILL EXPAND ITS SPECIAL POLICY TO ADDRESS FUEL TANK INLET CHECK VALVE (ICV) FRACTURES ON CERTAIN MODEL YEAR (MY) TRAILBLAZER EXT AND GMC ENVOY XL VEHICLES.THE EXPANDED POLICY COVERS MY 2002-2004 TRAILBLAZER EXT, GMC ENVOY XL, AND GMC ENVOY XUV VEHICLES AND WILL EXTEND FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER COMES FIRST).GM WILL PROVIDE FREE REPAIR OF THE FUEL TANK. IT IS SENDING LETTERS TO OWNERS BEGINNING IN JUNE OF 2007.THIS ACTION SUPERSEDES GM'S PREVIOUS 7 YEAR/70,000 MILE SPECIAL POLICY FOR MY 2002 TRAILBLAZER EXT AND ENVOY XL VEHICLES.THE CONDITION IS MOST OFTEN REPORTED AS ILLUMINATION OF THE SERVICE ENGINE SOON (SES) LIGHT.THE VEHICLE'S DIAGNOSTIC SYSTEM DETECTS THE PRESENCE OF A FUEL SYSTEM PRESSURE LEAK AND ILLUMINATES THE SES LIGHT.OTHER OWNERS REPORT SMELLING GASOLINE FUMES. THE ACTION TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

PE07013 · Fuel Pump Module Leaks Gasoline

Opened Mar 12, 2007 · Closed Jul 10, 2007

Status: closed (inferred from source dates) · Fuel System, Gasoline:delivery:fuel Pump

ODI HAS RECEIVED REPORTS THAT THE FUEL PUMP MODULE LEAKS FUEL AND OR VAPOR UNDERNEATH THE VEHICLE.GM STATES, THE FAILURE MECHANISM IS CORROSION OF THE FUEL PUMP MODULE FLANGE WHICH MAY LEAD TO A FUEL LEAK.CORROSION OF THE FUEL PUMP MODULE FLANGE IS THE RESULT OF THE VEHICLE OPERATING IN A CORROSIVE ENVIRONMENT.ODI HAS UPGRADED THIS PE TO ENGINEERING ANALYSIS (EA07-009) TO FURTHER ASSESS THIS ISSUE.

EA04021 · Brake Lamp Failure

Opened Aug 3, 2004 · Closed Nov 4, 2004

Status: closed (inferred from source dates) · Exterior Lighting:brake Lights

GM STATES THAT SOME BRAKE/TAIL LAMP BULBS CAN PREMATURELY BECOME INOPERATIVE DUE TO MALFUNCTIONING BRAKE/TAIL LAMP SOCKETS.ON MARCH 2, 2004, GM INITIATED A 6-YEAR/72,000 MILE SPECIAL POLICY FOR 989,487 SUBJECT VEHICLES TO INSPECT AND REPLACE THE REAR BRAKE/TAIL LAMP BULB SOCKET ASSEMBLIES.ON APRIL 4, 2004, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE04-032) BASED ON CONSUMER COMPLAINTS ALLEGING BRAKE LIGHTS NOT OPERATING WHEN THE BRAKE PEDAL IS DEPRESSED.ON AUGUST 3, 2004 ODI UPGRADED PE04-032 TO AN ENGINEERING ANALYSIS (EA04-021).BY LETTER DATED OCTOBER 27, 2004 GM NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA # 04V527) COVERING SUBJECT VEHICLES THAT WERE NOT ALREADY REPAIRED UNDER GM'S SPECIAL POLICY.MY 2004 SUBJECT VEHICLES BUILT AFTER AUGUST 8, 2003 CONTAIN IMPROVED BRAKE LAMP ASSEMBLIES AND ARE NOT INCLUDED IN THE RECALL.GM DEALERS WILL INSTALL THE IMPROVED BRAKE LAMP ASSEMBLY ON SUBJECT VEHICLES BUILT ON AUGUST 8, 2003 AND EARLIER.THE ACTION TAKEN BY GM IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.

PE04001 · Fuel Spillage During Refueling

Opened Jan 5, 2004 · Closed May 7, 2004

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap

THIS INVESTIGATION WAS OPENED ON THE MODEL YEAR (MY) 2003 CHEVROLET TRAILBLAZER.BASED ON GM'S INFORMATION REQUEST (IR) RESPONSE, ODI ADDED TO ITS ANALYSIS THE MY 2003 GMC ENVOY AND OLDSMOBILE BRAVADA VEHICLES.THESE VEHICLES SHARE THE SAME VEHICLE PLATFORM (GM 360/370) AND FUEL FILL COMPONENTS.INCIDENT SUMMARY NUMBERS REPORTED ABOVE INCLUDE THESE VEHICLES.EPA REGULATES THE FUEL DISPENSING RATES AT FILLING STATIONS AND GM STATES THAT THE REPORTS OF SPITBACK FOR THE SUBJECT VEHICLES ARE PRINCIPALLY CAUSED BY FUEL DISPENSING PUMPS EXCEEDING THE RATE SPECIFIED BY EPA.ODI FINDS THAT THE RATE OF COMPLAINTS, FIELD REPORTS AND WARRANTY IS LOW COMPARED TO OTHER VEHICLES THAT HAVE BEEN RECALLED FOR A SPITBACK ISSUE.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF THE AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE ATTACHED REPORT FOR ADDITIONAL INFORMATION.

Additional source detail variants (2)

Fuel System, Gasoline:storage

THIS INVESTIGATION WAS OPENED ON THE MODEL YEAR (MY) 2003 CHEVROLET TRAILBLAZER.BASED ON GM'S INFORMATION REQUEST (IR) RESPONSE, ODI ADDED TO ITS ANALYSIS THE MY 2003 GMC ENVOY AND OLDSMOBILE BRAVADA VEHICLES.THESE VEHICLES SHARE THE SAME VEHICLE PLATFORM (GM 360/370) AND FUEL FILL COMPONENTS.INCIDENT SUMMARY NUMBERS REPORTED ABOVE INCLUDE THESE VEHICLES.EPA REGULATES THE FUEL DISPENSING RATES AT FILLING STATIONS AND GM STATES THAT THE REPORTS OF SPITBACK FOR THE SUBJECT VEHICLES ARE PRINCIPALLY CAUSED BY FUEL DISPENSING PUMPS EXCEEDING THE RATE SPECIFIED BY EPA.ODI FINDS THAT THE RATE OF COMPLAINTS, FIELD REPORTS AND WARRANTY IS LOW COMPARED TO OTHER VEHICLES THAT HAVE BEEN RECALLED FOR A SPITBACK ISSUE.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF THE AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE ATTACHED REPORT FOR ADDITIONAL INFORMATION.

Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap

THIS INVESTIGATION WAS OPENED ON THE MODEL YEAR (MY) 2003 CHEVROLET TRAILBLAZER.BASED ON GM'S INFORMATION REQUEST (IR) RESPONSE, ODI ADDED TO ITS ANALYSIS THE MY 2003 GMC ENVOY AND OLDSMOBILE BRAVADA VEHICLES.THESE VEHICLES SHARE THE SAME VEHICLE PLATFORM (GM 360/370) AND FUEL FILL COMPONENTS.INCIDENT SUMMARY NUMBERS REPORTED ABOVE INCLUDE THESE VEHICLES.EPA REGULATES THE FUEL DISPENSING RATES AT FILLING STATIONS AND GM STATES THAT THE REPORTS OF SPITBACK FOR THE SUBJECT VEHICLES ARE PRINCIPALLY CAUSED BY FUEL DISPENSING PUMPS EXCEEDING THE RATE SPECIFIED BY EPA.ODI FINDS THAT THE RATE OF COMPLAINTS, FIELD REPORTS AND WARRANTY IS LOW COMPARED TO OTHER VEHICLES THAT HAVE BEEN RECALLED FOR A SPITBACK ISSUE.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF THE AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE ATTACHED REPORT FOR ADDITIONAL INFORMATION.