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2003 GMC Envoy Xl

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

196 reports with mileage · 32 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 53 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 50 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Visibility. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

11 crash reports3 fire reports15 injury reports

Fuel System, Gasoline complaints

50 reports
Clear category filter
92,000 miles · May 3, 2010
Fuel System, Gasoline

TL* THE CONTACT OWNS A 2003 GMC ENVOY XL. THE CONTACT STATED THAT WHEN ADDING GASOLINE TO THE VEHICLE, THE FUEL TANK BEGAN TO LEAK. THE CONTACT STATED THAT HE WAS UNABLE TO ADD FUEL TO ITS CAPACITY DUE TO THE LEAK. THE VEHICLE HAD NOT BEEN INSPECTED BY THE DEALER. THE FAILURE MILEAGE WAS 92,000 AND THE CURRENT MILEAGE WAS 105,00…

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TL* THE CONTACT OWNS A 2003 GMC ENVOY XL. THE CONTACT STATED THAT WHEN ADDING GASOLINE TO THE VEHICLE, THE FUEL TANK BEGAN TO LEAK. THE CONTACT STATED THAT HE WAS UNABLE TO ADD FUEL TO ITS CAPACITY DUE TO THE LEAK. THE VEHICLE HAD NOT BEEN INSPECTED BY THE DEALER. THE FAILURE MILEAGE WAS 92,000 AND THE CURRENT MILEAGE WAS 105,000.

NHTSA ODI #10328631

Mileage unknown · Jul 19, 2009
Fuel System, Gasoline

I HAVE A 2003 GMC ENVOY AND THERE IS A GAS LEAK. I BOUGHT IT IN OCTOBER 2006. IN 2007, I TOOK IT TO A GMC DEALERSHIP FOR THE CHECK ENGINE LIGHT, THEY SAID THAT IT WAS PROBABLY CAUSED BY MY NOT TIGHTENING THE GAS CAP. SINCE THEN, I HAVE HAD PROBLEMS WITH PUMPING GAS INTO TANK, PROBLEMS WITH A GAS SMELL WHEN THE TANK IS FILLED …

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I HAVE A 2003 GMC ENVOY AND THERE IS A GAS LEAK. I BOUGHT IT IN OCTOBER 2006. IN 2007, I TOOK IT TO A GMC DEALERSHIP FOR THE CHECK ENGINE LIGHT, THEY SAID THAT IT WAS PROBABLY CAUSED BY MY NOT TIGHTENING THE GAS CAP. SINCE THEN, I HAVE HAD PROBLEMS WITH PUMPING GAS INTO TANK, PROBLEMS WITH A GAS SMELL WHEN THE TANK IS FILLED OR IF I GO OVER A BUMP. NOW, THERE IS REDUCED POWER. HUSBAND SAYS IT IS ON FUEL FILLER NECK. ON SEVERAL WEB PAGES, IT SAYS THERE WAS A RECALL ONLY I AM UNABLE TO FIND ANY INFORMATION ON IT. A LOT OF PEOPLE HAVE HAD THIS PROBLEM, WHY HAS IT NOT BEEN RECALLED? I CAN'T AFFORD ANOTHER VEHICLE AND WHAT HAPPENS IF I GET IN A CRASH. WE HAVE 5 KIDS THAT I DRIVE AROUND. *TR

NHTSA ODI #10277352

50,000 miles · Mar 12, 2009
Fuel System, Gasoline

VEHICLE HAVING THE "SERVICE ENGINE SOON" LIGHT ON AND OFF FOR LIKE A COUPLE OF WEEKS AND THEN IT CAME LIGHT ON STEADY FOR A WHILE AND SMELL GAS AROUND IT SOMETIMES UNTIL I BROUGHT IT FOR SERVICE AT THE DEALERSHIP WHERE I BOUGHT THE VEHICLE. AFTER SOME DIAGNOSTIC THEY FOUND TROUBLE CODE P0442 EVAPORATIVE LEAK DETECTED. THEY PERFO…

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VEHICLE HAVING THE "SERVICE ENGINE SOON" LIGHT ON AND OFF FOR LIKE A COUPLE OF WEEKS AND THEN IT CAME LIGHT ON STEADY FOR A WHILE AND SMELL GAS AROUND IT SOMETIMES UNTIL I BROUGHT IT FOR SERVICE AT THE DEALERSHIP WHERE I BOUGHT THE VEHICLE. AFTER SOME DIAGNOSTIC THEY FOUND TROUBLE CODE P0442 EVAPORATIVE LEAK DETECTED. THEY PERFORMED EVAP LEAK WITH SMOKE DETECTOR BUT DID NOT FIND ANY LEAK. SERVICE TECH FOUND A LEAK AROUND A METAL SEAL AT THE UPPER PART OF THE FUEL TANK. *TR

NHTSA ODI #10261648

85,700 miles · Feb 23, 2009
Fuel System, Gasoline

THE GAS TANK ON MY 2003 GMC ENVOY XLT (80K MILES) IS LEAKING, ESPECIALLY WHEN TANK IS FULL. THERE WAS A SMALL PUDDLE ON THE DRIVEWAY. THE PROBLEM ACTUALLY STARTED BACK AROUND 50K MILES WITH ENGINE LIGHT ON. I HAVE TAKEN IT TO DEALER AND MECHANICS BEFORE, BUT IT WAS THOUGHT TO BE SOME SORT OF FUEL CAP PROBLEM OR OVER SENSITIV…

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THE GAS TANK ON MY 2003 GMC ENVOY XLT (80K MILES) IS LEAKING, ESPECIALLY WHEN TANK IS FULL. THERE WAS A SMALL PUDDLE ON THE DRIVEWAY. THE PROBLEM ACTUALLY STARTED BACK AROUND 50K MILES WITH ENGINE LIGHT ON. I HAVE TAKEN IT TO DEALER AND MECHANICS BEFORE, BUT IT WAS THOUGHT TO BE SOME SORT OF FUEL CAP PROBLEM OR OVER SENSITIVE SENSORS. HOWEVER, TODAY, BECAUSE MY GAS TANK WAS FULL, THE DEALER FOUND THAT THERE ARE LEAKS CAUSED BY A CRACK TANK AND FUEL TANK NECK. THE FUEL LEAK AND VAPOR ARE SO STRONG THAT I FEARED A SMALL SPARK CAN SET THE WHOLE VEHICLE ON FIRE LIKE A ROMAN CANDLE. CAR WAS USED FOR EVERYDAY COMMUTE ONLY. *TR

NHTSA ODI #10259693

90,000 miles · Sep 1, 2008
Fuel System, Gasoline

I OWN A 2003 GMC ENVOY SLE. RECENTLY DISCOVERED A LEAK FROM GAS TANK. AFTER MAKING SOME RESEARCH ON THE INTERNET, I FOUND THAT TOO MANY PEOPLE HAVE THE SAME PROBLEM WITH THE SAME CAR. *TR

NHTSA ODI #10240505

88,000 miles · Aug 21, 2008
Fuel System, GasolineSuspension

TL*THE CONTACT OWNS A 2003 GMC ENVOY. AFTER THE CONTACT PLACED FUEL IN HIS VEHICLE, HE CONTINUED TO SMELL AN ODOR OF GASOLINE. HE CRAWLED UNDERNEATH THE VEHICLE AND NOTICED FUEL LEAKING ON THE OUTSIDE OF THE GAS TANK. THE GAS TANK WELD WAS RUSTED AND CRACKED, CAUSING FUEL TO LEAK OUT OF THE TANK. THE CONTACT ALSO STATED THAT…

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TL*THE CONTACT OWNS A 2003 GMC ENVOY. AFTER THE CONTACT PLACED FUEL IN HIS VEHICLE, HE CONTINUED TO SMELL AN ODOR OF GASOLINE. HE CRAWLED UNDERNEATH THE VEHICLE AND NOTICED FUEL LEAKING ON THE OUTSIDE OF THE GAS TANK. THE GAS TANK WELD WAS RUSTED AND CRACKED, CAUSING FUEL TO LEAK OUT OF THE TANK. THE CONTACT ALSO STATED THAT THE FRONT SUSPENSION OF THE VEHICLE WAS BANGING WHENEVER HE DROVE OVER THE SMALLEST BUMP. IN ADDITION, THE FAN CLUTCH WAS MAKING A CLICKING SOUND. THE DEALER INFORMED HIM THAT THE VEHICLE WAS OUT OF WARRANTY AND THE REPAIRS WERE HIS RESPONSIBILITY. THE CURRENT AND FAILURE MILEAGES WERE 88,000.

NHTSA ODI #10239191

53,512 miles · Aug 7, 2008
Fuel System, Gasoline

8/7/08 FOUND ON YOUR WEB SITE NHTSA ACTION #: PE07014; WHICH STATES GM WILL EXPAND ITS "SPECIAL POLICY" TO ADDRESS THE FUEL TANK INLET CHECK VALVE FRACTURES ON CERTAIN MODEL YEAR GMC ENVOY XL AND THEY WILL PROVIDE FREE REPAIR OF THE FUEL TANK. IT ALSO STATES THAT GM WOULD BE SENDING LETTERS TO OWNERS BEGINNING IN JUNE OF 2007 R…

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8/7/08 FOUND ON YOUR WEB SITE NHTSA ACTION #: PE07014; WHICH STATES GM WILL EXPAND ITS "SPECIAL POLICY" TO ADDRESS THE FUEL TANK INLET CHECK VALVE FRACTURES ON CERTAIN MODEL YEAR GMC ENVOY XL AND THEY WILL PROVIDE FREE REPAIR OF THE FUEL TANK. IT ALSO STATES THAT GM WOULD BE SENDING LETTERS TO OWNERS BEGINNING IN JUNE OF 2007 REGARDING THIS "SPECIAL POLICY". I DID NOT RECEIVE SUCH A LETTER. I CONTACTED GM TODAY AT 866-996-9463 REGARDING THIS "SPECIAL POLICY", AND THIS IS THE ANSWER I RECEIVED. SINCE I WAS NOT GRANTED SUCH A LETTER, AND GM DID NOT INCLUDE MY VIN # AS PART OF A SELECTED VIN# MAILING FOR THIS RECALL, I AM NOT ELIGIBLE FOR REIMBURSEMENT OF THE MONIES SPENT TO REPLACE THE GAS TANK. MY COMPLAINT IS THIS: MY VEHICLE FITS WITHIN THE GUIDELINES, MEANING THE MAKE, MODEL, YEAR, AND DESCRIPTION OF DEFECT EXACTLY MATCHES THAT OF WHAT GM CLAIMS TO BE RECALLING, BUT SINCE MY VIN # WAS NOT SELECTED AS PART OF THE "LOT" OF VIN # GM DECIDED TO SEND LETTERS TO, I AM NOT ELIGIBLE. THAT IS NOT A ACCEPTABLE REASON FOR NOT REIMBURSING MY EXPENSES. *TR

NHTSA ODI #10237373

53,512 miles · Aug 7, 2008
Fuel System, Gasoline

TOOK MY 2003 GMC ENVOY TO MY LOCAL GARAGE BECAUSE THE CLUTCH FAN WOULD NOT SHUT OFF. MECHANIC ASKED ABOUT THE STRONG SMELL OF FUEL, AND I SAID I WAS AWARE THE TANK NEEDED TO BE REPLACED DUE TO A CRACK WHERE THE FILL TUBE GOES INTO THE TANK. THE MECHANIC SAID BOTH ARE IMPORTANT TO FIX, BUT THE FUEL LEAK COULD BE A DEADLY SITUAT…

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TOOK MY 2003 GMC ENVOY TO MY LOCAL GARAGE BECAUSE THE CLUTCH FAN WOULD NOT SHUT OFF. MECHANIC ASKED ABOUT THE STRONG SMELL OF FUEL, AND I SAID I WAS AWARE THE TANK NEEDED TO BE REPLACED DUE TO A CRACK WHERE THE FILL TUBE GOES INTO THE TANK. THE MECHANIC SAID BOTH ARE IMPORTANT TO FIX, BUT THE FUEL LEAK COULD BE A DEADLY SITUATION, AND HE WOULD SUGGEST TACKLING THAT DEFECT FIRST, BUT IN ORDER FOR CAR TO RUN NORMAL HAD TO HAVE CLUTCH FAN REPLACED TOO. TOTAL COST FOR TANK RELATED REPLACEMENT: $1,058.04. TOTAL COST FOR CLUTCH FAN REPLACEMENT: $719.50 TOTAL COST FOR TAXES: $72.75. WHY HAVEN'T THESE WELL KNOWN DEFECTS BEEN ADDRESSED IN A RECALL. THESE ARE NOT INEXPENSIVE REPAIRS WE ARE TALKING ABOUT HERE, NOT TO MENTION THE POTENTIALLY DEADLY CONSEQUENCES GMC IS SUBJECTING THEIR CONSUMERS TO. *TR

NHTSA ODI #10237362

67,000 miles · Jun 30, 2008
Fuel System, Gasoline

I HAVE A 2003 GMC ENVOY. LATELY I HAVE SMELT GAS WHEN OUTSIDE AND EVEN INSIDE THE VEHICLE. AFTER DOING SOME RESEARCH ONLINE, IT APPEARS THAT THIS IS A COMMON PROBLEM WITH THESE VEHICLES. THIS SHOULD BE RECALLED WITH GM, THIS IS A HUGE SAFETY ISSUE. SINCE WHAT MAKES GASOLINE EXPLODE IS THE VAPORS I WOULD IMAGE THAT GM MIGHT HA…

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I HAVE A 2003 GMC ENVOY. LATELY I HAVE SMELT GAS WHEN OUTSIDE AND EVEN INSIDE THE VEHICLE. AFTER DOING SOME RESEARCH ONLINE, IT APPEARS THAT THIS IS A COMMON PROBLEM WITH THESE VEHICLES. THIS SHOULD BE RECALLED WITH GM, THIS IS A HUGE SAFETY ISSUE. SINCE WHAT MAKES GASOLINE EXPLODE IS THE VAPORS I WOULD IMAGE THAT GM MIGHT HAVE A DEATH ON THEIR HANDS BEFORE LONG. *TR

NHTSA ODI #10232674

76,000 miles · Jun 16, 2008
Fuel System, Gasoline

2003 GMC ENVOY XL-- SERVICE ENGINE LIGHT CAME ON HAD VEHICLE CHECKED. THEY DECIDED THE PROBLEM WAS A FUEL CAP. REPLACED WITH NEW CAP AND SERVICE ENGINE LIGHT COMES BACK ON. TAKE VEHICLE BACK AND THEY CHECK FURTHER AND TELL ME I NEED A NEW GAS TANK. NOTICE WHEN PARKED ON AN INCLINE GAS IS LEAKING FROM TANK AT THE INLET FROM THE F…

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2003 GMC ENVOY XL-- SERVICE ENGINE LIGHT CAME ON HAD VEHICLE CHECKED. THEY DECIDED THE PROBLEM WAS A FUEL CAP. REPLACED WITH NEW CAP AND SERVICE ENGINE LIGHT COMES BACK ON. TAKE VEHICLE BACK AND THEY CHECK FURTHER AND TELL ME I NEED A NEW GAS TANK. NOTICE WHEN PARKED ON AN INCLINE GAS IS LEAKING FROM TANK AT THE INLET FROM THE FILLER NECK. DURING INVESTIGATION ON INTERNET I'VE NOTICED ALOT OF PEOPLE COMPLAINING OF THE SAME PROBLEM WITH FUEL LEAKS. WHY NO RECALL FOR FUEL TANK ISSUES??? I HAVEN'T HAD THE VEHICLE REPAIRED YET BECAUSE I WAS SEARCHING FOR POSSIBLE RECALL. I'M TAKING IT TO THE DEALER TOMORROW TO SEE IF THEY WILL COVER THIS ISSUE. IF THE VEHICLE IS LEAKING FUEL ON AN INCLINE THEN I'M SURE IT HAS VAPORS ESCAPING ON LEVEL GROUND. *TR

NHTSA ODI #10231246

Official recalls

3

05V494000 · Latches/locks/linkages:doors:latch

Oct 27, 2005

CERTAIN SPORT UTILITY VEHICLES HAVE A REAR SIDE CLOSURE LATCH THAT MAY NOT LATCH OR UNLATCH DUE TO CORROSION CAUSED BY ROAD SPLASH, SUCH AS WATER AND ROAD SALT. THESE VEHICLES WERE ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE FOLLOWING STATES: CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA.

Consequence & remedy

Consequence: IF THE DOOR IS NOT LATCHED PROPERLY AND IT GOES UNNOTICED, IT MAY OPEN WHILE THE VEHICLE IS IN MOTION. IF AN UNBELTED OCCUPANT FELL OUT OF THE VEHICLE, PERSONAL INJURIES COULD OCCUR.

Remedy: DEALERS WILL INSTALL A SEAL ALONG THE LOWER PART OF THE ROCKER PANEL TO PREVENT INTRUSION OF CORROSIVE MATERIAL, AND INSPECT THE REAR SIDE CLOSURE LATCHES. FUNCTIONAL LATCHES WILL BE CLEANED AND LUBRICATED. NON-FUNCTIONING LATCHES WILL BE REPLACED. THE RECALL BEGAN ON FEBRUARY 24, 2006. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, OR ISUZU AT 1-800-255-6727.

04V527000 · Exterior Lighting:brake Lights

Nov 1, 2004

ON CERTAIN SPORT UTILITY VEHICLES, VIBRATION AND HEAT MAY CAUSE THE TAIL LAMP/STOP LAMP BULB TO LOOSEN IN ITS SOCKET. IF THIS OCCURS, THE BULB MAY FLICKER AND EVENTUALLY BECOME INOPERATIVE.

Consequence & remedy

Consequence: AN INOPERATIVE BRAKE LAMP WILL NOT CONVEY THE DRIVER'S INTENTION OF STOPPING TO DRIVERS IN FOLLOWING VEHICLES, AND AN INOPERATIVE REAR TURN SIGNAL LAMP WILL NOT CONVEY THE DRIVER'S INTENTION TO TURN TO DRIVERS IN FOLLOWING VEHICLES. BOTH OF THESE FAILURES CAN INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT THE TAIL LAMP/STOP LAMP ASSEMBLIES, AND IF NECESSARY, REPLACE THEM. THE RECALL BEGAN ON NOVEMBER 22, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, OLDSMOBILE AT 1-800-630-6537, BUICK AT 1-866-608-8080, OR GMC AT 1-866-996-9463.

04V046000 · Visibility:windshield Wiper/washer

Feb 4, 2004

CERTAIN SPORT UTILITY VEHICLES HAVE WINDSHIELD WIPER SYSTEMS THAT WILL NOT TURN ON, CEASE OPERATION WHILE IN USE, FAIL TO TURN OFF/ON BY THEMSELVES (MOISTURE SENSITIVE WIPER SYSTEM), OR HAVE CONTINUOUS WINDSHIELD WASHER PUMP OPERATION BECAUSE THE PRESENCE OF WATER WITHIN THE WIPER MODULES CAN EITHER CAUSE A SHORT CIRCUIT OR CAN LEAD TO THE CORROSION OF COMPONENTS WITHIN THE MODULE.

Consequence & remedy

Consequence: DEPENDING ON THE OCCURRENCE AND WEATHER SITUATION, DRIVER VISIBILITY COULD BE REDUCED, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL COVER THE WINDSHIELD WIPER MODULE VENT HOLE WITH A PATCH. ALSO, THE WIPER MOTOR, CIRCUIT BOARD, AND ELECTRICAL CONNECTOR WILL BE INSPECTED TO SIGNS OF WATER INTRUSION AND/OR CORROSION AND BE REPLACED AS REQUIRED. THE RECALL BEGAN JULY 6, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438; OLDSMOBILE AT 1-800-630-6537; OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

6

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

EA07009 · Fuel Pump Module Leaks Gasoline

Opened Jul 10, 2007 · Closed Aug 28, 2008

Status: closed (inferred from source dates) · Fuel System, Gasoline:delivery:fuel Pump

DURING THE COURSE OF THIS EA INVESTIGATION, ODI OBSERVED THAT THE MAJORITY OF THE COMPLAINTS (88%) AND WARRANTY CLAIMS (94%) WERE REPORTED FOR VEHICLES THAT ARE REGISTERED FOR USE IN THE SALT BELT REGION OF THE US.THIS AREA INCLUDES 20 STATES IN THE NORTHEAST, MID ATLANTIC AND THE MIDWEST REGIONS AND THE DISTRICT OF COLUMBIA.CONSUMERS IN THE SALT BELT REGION REPORTED TO ODI THAT THEY COULD SMELL FUEL VAPORS IN THEIR VEHICLES WHILE DRIVING.UPON FURTHER EXAMINATION OF THEIR VEHICLES, THEY DISCOVERED THAT FUEL VAPORS WERE COMING OUT OF THE TOP OF THE FUEL TANK. THIS CONDITION IS CAUSED BY CORROSION OF THE RETURN AND SENDER LINES OF THE FUEL PUMP MODULE.WATER AND ROAD SALT COLLECT ON TOP OF THE FUEL PUMP LEADING TO SMALL PINHOLES APPEARING ON THE FUEL LINES.FUEL MAY LEAK AND COLLECT ON TOP OF THE MODULE AND/OR SPILL ONTO THE GROUND.THE DATA EVALUATED UNDER THIS INVESTIGATION REFLECT A RELATIVELY LOW FREQUENCY OF OCCURRENCE THAT LARGELY ARISES IN SALT BELT STATES.GM HAS EXTENDED THE WARRANTY ON THE SUBJECT COMPONENT TO TEN YEARS OR 120,000 MILES.FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED AT THIS TIME; ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION SELECT DOCUMENT SEARCH.

PE07014 · Fuel Tank Leak

Opened Mar 13, 2007 · Closed Jun 12, 2007

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly; Fuel System, Other:delivery:hoses, Lines/piping, And Fittings

IN JUNE 2007, GM WILL EXPAND ITS SPECIAL POLICY TO ADDRESS FUEL TANK INLET CHECK VALVE (ICV) FRACTURES ON CERTAIN MODEL YEAR (MY) TRAILBLAZER EXT AND GMC ENVOY XL VEHICLES.THE EXPANDED POLICY COVERS MY 2002-2004 TRAILBLAZER EXT, GMC ENVOY XL, AND GMC ENVOY XUV VEHICLES AND WILL EXTEND FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER COMES FIRST).GM WILL PROVIDE FREE REPAIR OF THE FUEL TANK. IT IS SENDING LETTERS TO OWNERS BEGINNING IN JUNE OF 2007.THIS ACTION SUPERSEDES GM'S PREVIOUS 7 YEAR/70,000 MILE SPECIAL POLICY FOR MY 2002 TRAILBLAZER EXT AND ENVOY XL VEHICLES.THE CONDITION IS MOST OFTEN REPORTED AS ILLUMINATION OF THE SERVICE ENGINE SOON (SES) LIGHT.THE VEHICLE'S DIAGNOSTIC SYSTEM DETECTS THE PRESENCE OF A FUEL SYSTEM PRESSURE LEAK AND ILLUMINATES THE SES LIGHT.OTHER OWNERS REPORT SMELLING GASOLINE FUMES. THE ACTION TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Fuel System, Gasoline:storage:tank Assembly

IN JUNE 2007, GM WILL EXPAND ITS SPECIAL POLICY TO ADDRESS FUEL TANK INLET CHECK VALVE (ICV) FRACTURES ON CERTAIN MODEL YEAR (MY) TRAILBLAZER EXT AND GMC ENVOY XL VEHICLES.THE EXPANDED POLICY COVERS MY 2002-2004 TRAILBLAZER EXT, GMC ENVOY XL, AND GMC ENVOY XUV VEHICLES AND WILL EXTEND FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER COMES FIRST).GM WILL PROVIDE FREE REPAIR OF THE FUEL TANK. IT IS SENDING LETTERS TO OWNERS BEGINNING IN JUNE OF 2007.THIS ACTION SUPERSEDES GM'S PREVIOUS 7 YEAR/70,000 MILE SPECIAL POLICY FOR MY 2002 TRAILBLAZER EXT AND ENVOY XL VEHICLES.THE CONDITION IS MOST OFTEN REPORTED AS ILLUMINATION OF THE SERVICE ENGINE SOON (SES) LIGHT.THE VEHICLE'S DIAGNOSTIC SYSTEM DETECTS THE PRESENCE OF A FUEL SYSTEM PRESSURE LEAK AND ILLUMINATES THE SES LIGHT.OTHER OWNERS REPORT SMELLING GASOLINE FUMES. THE ACTION TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Fuel System, Other:delivery:hoses, Lines/piping, And Fittings

IN JUNE 2007, GM WILL EXPAND ITS SPECIAL POLICY TO ADDRESS FUEL TANK INLET CHECK VALVE (ICV) FRACTURES ON CERTAIN MODEL YEAR (MY) TRAILBLAZER EXT AND GMC ENVOY XL VEHICLES.THE EXPANDED POLICY COVERS MY 2002-2004 TRAILBLAZER EXT, GMC ENVOY XL, AND GMC ENVOY XUV VEHICLES AND WILL EXTEND FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER COMES FIRST).GM WILL PROVIDE FREE REPAIR OF THE FUEL TANK. IT IS SENDING LETTERS TO OWNERS BEGINNING IN JUNE OF 2007.THIS ACTION SUPERSEDES GM'S PREVIOUS 7 YEAR/70,000 MILE SPECIAL POLICY FOR MY 2002 TRAILBLAZER EXT AND ENVOY XL VEHICLES.THE CONDITION IS MOST OFTEN REPORTED AS ILLUMINATION OF THE SERVICE ENGINE SOON (SES) LIGHT.THE VEHICLE'S DIAGNOSTIC SYSTEM DETECTS THE PRESENCE OF A FUEL SYSTEM PRESSURE LEAK AND ILLUMINATES THE SES LIGHT.OTHER OWNERS REPORT SMELLING GASOLINE FUMES. THE ACTION TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

PE07013 · Fuel Pump Module Leaks Gasoline

Opened Mar 12, 2007 · Closed Jul 10, 2007

Status: closed (inferred from source dates) · Fuel System, Gasoline:delivery:fuel Pump

ODI HAS RECEIVED REPORTS THAT THE FUEL PUMP MODULE LEAKS FUEL AND OR VAPOR UNDERNEATH THE VEHICLE.GM STATES, THE FAILURE MECHANISM IS CORROSION OF THE FUEL PUMP MODULE FLANGE WHICH MAY LEAD TO A FUEL LEAK.CORROSION OF THE FUEL PUMP MODULE FLANGE IS THE RESULT OF THE VEHICLE OPERATING IN A CORROSIVE ENVIRONMENT.ODI HAS UPGRADED THIS PE TO ENGINEERING ANALYSIS (EA07-009) TO FURTHER ASSESS THIS ISSUE.

EA04021 · Brake Lamp Failure

Opened Aug 3, 2004 · Closed Nov 4, 2004

Status: closed (inferred from source dates) · Exterior Lighting:brake Lights

GM STATES THAT SOME BRAKE/TAIL LAMP BULBS CAN PREMATURELY BECOME INOPERATIVE DUE TO MALFUNCTIONING BRAKE/TAIL LAMP SOCKETS.ON MARCH 2, 2004, GM INITIATED A 6-YEAR/72,000 MILE SPECIAL POLICY FOR 989,487 SUBJECT VEHICLES TO INSPECT AND REPLACE THE REAR BRAKE/TAIL LAMP BULB SOCKET ASSEMBLIES.ON APRIL 4, 2004, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE04-032) BASED ON CONSUMER COMPLAINTS ALLEGING BRAKE LIGHTS NOT OPERATING WHEN THE BRAKE PEDAL IS DEPRESSED.ON AUGUST 3, 2004 ODI UPGRADED PE04-032 TO AN ENGINEERING ANALYSIS (EA04-021).BY LETTER DATED OCTOBER 27, 2004 GM NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA # 04V527) COVERING SUBJECT VEHICLES THAT WERE NOT ALREADY REPAIRED UNDER GM'S SPECIAL POLICY.MY 2004 SUBJECT VEHICLES BUILT AFTER AUGUST 8, 2003 CONTAIN IMPROVED BRAKE LAMP ASSEMBLIES AND ARE NOT INCLUDED IN THE RECALL.GM DEALERS WILL INSTALL THE IMPROVED BRAKE LAMP ASSEMBLY ON SUBJECT VEHICLES BUILT ON AUGUST 8, 2003 AND EARLIER.THE ACTION TAKEN BY GM IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.

PE04001 · Fuel Spillage During Refueling

Opened Jan 5, 2004 · Closed May 7, 2004

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap

THIS INVESTIGATION WAS OPENED ON THE MODEL YEAR (MY) 2003 CHEVROLET TRAILBLAZER.BASED ON GM'S INFORMATION REQUEST (IR) RESPONSE, ODI ADDED TO ITS ANALYSIS THE MY 2003 GMC ENVOY AND OLDSMOBILE BRAVADA VEHICLES.THESE VEHICLES SHARE THE SAME VEHICLE PLATFORM (GM 360/370) AND FUEL FILL COMPONENTS.INCIDENT SUMMARY NUMBERS REPORTED ABOVE INCLUDE THESE VEHICLES.EPA REGULATES THE FUEL DISPENSING RATES AT FILLING STATIONS AND GM STATES THAT THE REPORTS OF SPITBACK FOR THE SUBJECT VEHICLES ARE PRINCIPALLY CAUSED BY FUEL DISPENSING PUMPS EXCEEDING THE RATE SPECIFIED BY EPA.ODI FINDS THAT THE RATE OF COMPLAINTS, FIELD REPORTS AND WARRANTY IS LOW COMPARED TO OTHER VEHICLES THAT HAVE BEEN RECALLED FOR A SPITBACK ISSUE.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF THE AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE ATTACHED REPORT FOR ADDITIONAL INFORMATION.

Additional source detail variants (2)

Fuel System, Gasoline:storage

THIS INVESTIGATION WAS OPENED ON THE MODEL YEAR (MY) 2003 CHEVROLET TRAILBLAZER.BASED ON GM'S INFORMATION REQUEST (IR) RESPONSE, ODI ADDED TO ITS ANALYSIS THE MY 2003 GMC ENVOY AND OLDSMOBILE BRAVADA VEHICLES.THESE VEHICLES SHARE THE SAME VEHICLE PLATFORM (GM 360/370) AND FUEL FILL COMPONENTS.INCIDENT SUMMARY NUMBERS REPORTED ABOVE INCLUDE THESE VEHICLES.EPA REGULATES THE FUEL DISPENSING RATES AT FILLING STATIONS AND GM STATES THAT THE REPORTS OF SPITBACK FOR THE SUBJECT VEHICLES ARE PRINCIPALLY CAUSED BY FUEL DISPENSING PUMPS EXCEEDING THE RATE SPECIFIED BY EPA.ODI FINDS THAT THE RATE OF COMPLAINTS, FIELD REPORTS AND WARRANTY IS LOW COMPARED TO OTHER VEHICLES THAT HAVE BEEN RECALLED FOR A SPITBACK ISSUE.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF THE AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE ATTACHED REPORT FOR ADDITIONAL INFORMATION.

Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap

THIS INVESTIGATION WAS OPENED ON THE MODEL YEAR (MY) 2003 CHEVROLET TRAILBLAZER.BASED ON GM'S INFORMATION REQUEST (IR) RESPONSE, ODI ADDED TO ITS ANALYSIS THE MY 2003 GMC ENVOY AND OLDSMOBILE BRAVADA VEHICLES.THESE VEHICLES SHARE THE SAME VEHICLE PLATFORM (GM 360/370) AND FUEL FILL COMPONENTS.INCIDENT SUMMARY NUMBERS REPORTED ABOVE INCLUDE THESE VEHICLES.EPA REGULATES THE FUEL DISPENSING RATES AT FILLING STATIONS AND GM STATES THAT THE REPORTS OF SPITBACK FOR THE SUBJECT VEHICLES ARE PRINCIPALLY CAUSED BY FUEL DISPENSING PUMPS EXCEEDING THE RATE SPECIFIED BY EPA.ODI FINDS THAT THE RATE OF COMPLAINTS, FIELD REPORTS AND WARRANTY IS LOW COMPARED TO OTHER VEHICLES THAT HAVE BEEN RECALLED FOR A SPITBACK ISSUE.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF THE AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE ATTACHED REPORT FOR ADDITIONAL INFORMATION.