Took the vehicle in to local Ford for 120000 mile service and was informed the subframe was rusted and starting to separate. The part is no longer available and maybe they could find a used one as they have had to do in other cases. Not sure why just the front subframe is bad and no other part of the frame structure also the car…
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Took the vehicle in to local Ford for 120000 mile service and was informed the subframe was rusted and starting to separate. The part is no longer available and maybe they could find a used one as they have had to do in other cases. Not sure why just the front subframe is bad and no other part of the frame structure also the car has had rustproofing done on it. Reading on the internet this seems to be a common problem with these subframes.
NHTSA ODI #11466341
139,372 miles · Sep 10, 2021
Structure
The contact owns a 2006 Ford Freestyle. The contact stated that she noticed that after it rained, the front passenger’s side floor would fill up with water. The contact was unsure where the leak was located. The contact called the local dealer and made them aware of the failure. The vehicle was not diagnosed or repaired. The man…
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The contact owns a 2006 Ford Freestyle. The contact stated that she noticed that after it rained, the front passenger’s side floor would fill up with water. The contact was unsure where the leak was located. The contact called the local dealer and made them aware of the failure. The vehicle was not diagnosed or repaired. The manufacturer had not been informed of the failure. The failure mileage was approximately 139,372.
NHTSA ODI #11432476
59,900 miles · Nov 28, 2018
Structure
WENT FOR A STATE INSPECTION IN AUGUST. THE CAR PASSED, HOWEVER, THE MECHANIC SAID THE UNDERCARRIAGE HAD LARGE AMOUNT OF RUST WHICH COULD MAKE PASSING IN FUTURE YEARS DIFFICULT. I FINALLY HAD TIME TO BRING TO BODY SHOP. ON LIFT, MECHANIC SHOWED ME SIGNIFICANT RUST. SAID HE COULDN'T DO ANYTHING AND WOULD BE IN THOUSANDS TO FIX. CA…
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WENT FOR A STATE INSPECTION IN AUGUST. THE CAR PASSED, HOWEVER, THE MECHANIC SAID THE UNDERCARRIAGE HAD LARGE AMOUNT OF RUST WHICH COULD MAKE PASSING IN FUTURE YEARS DIFFICULT. I FINALLY HAD TIME TO BRING TO BODY SHOP. ON LIFT, MECHANIC SHOWED ME SIGNIFICANT RUST. SAID HE COULDN'T DO ANYTHING AND WOULD BE IN THOUSANDS TO FIX. CAR HAS APPROXIMATELY 59,900 MILES AND HAS BEEN METICULOUSLY MAINTAINED. AFTER SOME RESEARCH, FOUND THIS SEEMS TO BE AN ISSUE AS SEEN HERE: HTTP://WWW.CARPROBLEMZOO.COM/FORD/FREESTYLE/FRAME-RUST-PROBLEMS.PHP AND HERE: HTTPS://FORUMS.EDMUNDS.COM/DISCUSSION/39926/FORD/FREESTYLE/FORD-FREESTYLE-SUBFRAME-RUST COINCIDENTALLY, I JUST RECEIVED 11-27-18 A NHTSA RECALL NOTICE FOR A "FRONT CROSS MEMBER CORROSION SAFETY RECALL 28181 ON MY 2009 MAZDA6.
NHTSA ODI #11154481
140,000 miles · Sep 24, 2018
Structure
TL* THE CONTACT OWNS A 2006 FORD FREESTYLE. THE CONTACT TOOK THE VEHICLE TO AN INDEPENDENT MECHANIC FOR ROUTINE MAINTENANCE AND WAS INFORMED THAT THE CROSS MEMBER FRAME WAS RUSTED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED AND STATED THAT NOTHING COULD BE DONE SINCE THE VEHICLE WAS NOT INCLUDED IN A RECALL. THE…
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TL* THE CONTACT OWNS A 2006 FORD FREESTYLE. THE CONTACT TOOK THE VEHICLE TO AN INDEPENDENT MECHANIC FOR ROUTINE MAINTENANCE AND WAS INFORMED THAT THE CROSS MEMBER FRAME WAS RUSTED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED AND STATED THAT NOTHING COULD BE DONE SINCE THE VEHICLE WAS NOT INCLUDED IN A RECALL. THE DEALER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 140,000.
NHTSA ODI #11130987
131,000 miles · Nov 27, 2017
Structure
LAST WINTER THE DOOR LATCHES FROZE AND WOULD NOT STAY SHUT. I HAD TO BUNGEE THE 2 REAR DOORS TOGETHER. SO I DID RESEARCH FOUND THERE WAS A RECALL FOR THAT ISSUES BACK IN 2006. THE NUMBER ON THE OLD LETTER WAS WHO I CONTACTED. THE LADY WENT ON TO SAY THEY WILL NOT COVER THE RECHECK OF ISSUE OR RE-PERFORM THE RECALL. SO I SAID SO …
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LAST WINTER THE DOOR LATCHES FROZE AND WOULD NOT STAY SHUT. I HAD TO BUNGEE THE 2 REAR DOORS TOGETHER. SO I DID RESEARCH FOUND THERE WAS A RECALL FOR THAT ISSUES BACK IN 2006. THE NUMBER ON THE OLD LETTER WAS WHO I CONTACTED. THE LADY WENT ON TO SAY THEY WILL NOT COVER THE RECHECK OF ISSUE OR RE-PERFORM THE RECALL. SO I SAID SO WHAT YOUR SAYING IS SINCE YOU ARE SAYING YOU CANNOT FIX THE ISSUE AND DOORS MALFUNCTION I COULD OPEN A LAWSUIT! SHE SAID " YES "! I IMMEDIATELY WENT TO MY LOCAL FORD DEALER AND THE ADVISOR THERE SAID THAT THE RECALL HAS NEVER BEEN PERFORMED IN MY VEHICLE. WINTER IS JUST AROUND THE CORNER AND I WOULD MY CHILDREN TO BE SAFE IN THE BACK SEAT AND NOT HAVE TO WORRY ABOUT THEM. WHILE I WAS AT MY LOCAL FORD DEALER THEY HAD ONE KIT LEFT IN STOCK BUT NOT EXACTLY SURE ON HOW TO PERFORM IT AND WILL ATTEMPT IF NECESSARY BUT WOULD RATHER HAVE IT DONE CORRECTLY AND PROFESSIONALLY.
NHTSA ODI #11048695
Mileage unknown · Jun 1, 2017
Structure
THE PAINT ON THE ALUMINUM STARTED TO BUBBLE THREE YEARS AGO AND BEGAN FLAKING OFF LAST YEAR.
NHTSA ODI #10992611
60,000 miles · Jan 23, 2017
Electrical SystemSeatsStructure
THE DRIVER SIDE PASSENGER DOOR SEAL IS FAULTY, LETTING WATER GET INTO THE DOOR CAUSING IT TO FREEZE AND RUST. THE ELECTRICAL FOR THE DRIVER HEATED SEAT KEEPS MALFUNCTIONING CAUSING IT TO KEEP BREAKING. THE LEVERS THAT FLIP THE SECOND AND THIRD ROW SEATING HAVE BECOME FAULTY AND WILL NO LONGER WORK. LASTLY, THE ALL-WHEEL DRIVE C…
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THE DRIVER SIDE PASSENGER DOOR SEAL IS FAULTY, LETTING WATER GET INTO THE DOOR CAUSING IT TO FREEZE AND RUST. THE ELECTRICAL FOR THE DRIVER HEATED SEAT KEEPS MALFUNCTIONING CAUSING IT TO KEEP BREAKING. THE LEVERS THAT FLIP THE SECOND AND THIRD ROW SEATING HAVE BECOME FAULTY AND WILL NO LONGER WORK. LASTLY, THE ALL-WHEEL DRIVE COMPONENT ON MY VEHICLE STOPPED WORKING WHILE I WAS DRIVING. IT WAS DURING THE WINTER AND THE ROADS WERE ICY SO IT CAUSED ME TO HAVE LESS TRACTION AND FISH TAIL. *TR
NHTSA ODI #10947119
Mileage unknown · Dec 28, 2016
Latches/locks/linkagesStructure
TL* THE CONTACT OWNS A 2006 FORD FREESTYLE. THE CONTACT STATED THAT THE FRONT PASSENGER AND BOTH REAR DOORS FAILED TO LATCH IN COLD WEATHER. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE LATCH MECHANISM HAD FROZEN AND WOULD HAVE TO HAVE A SHIELD PLACED OVER THE FRONT LATCHES AND LUBRICANT APPLIED TO ALL LAT…
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TL* THE CONTACT OWNS A 2006 FORD FREESTYLE. THE CONTACT STATED THAT THE FRONT PASSENGER AND BOTH REAR DOORS FAILED TO LATCH IN COLD WEATHER. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE LATCH MECHANISM HAD FROZEN AND WOULD HAVE TO HAVE A SHIELD PLACED OVER THE FRONT LATCHES AND LUBRICANT APPLIED TO ALL LATCHES. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 06V383000 (LATCHES/LOCKS/LINKAGES). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.
NHTSA ODI #10937950
110,000 miles · Dec 1, 2016
StructureUnknown Or Other
TAKATA RECALL THIRD ROW SEAT IS UNSAFELY UNHINGED BECAUSE THE BODY HAS RUSTED AWAY AND LEAVES THE SEAT UNSECURED AND A HOLE TO THE OUTSIDE OF THE VEHICLE.
NHTSA ODI #10929424
Mileage unknown · Aug 25, 2016
StructureUnknown Or Other
ANYTIME IT RAINS MY VEHICLE FILLS WITH WATER. I HAVE MOLD STARTING IN MY VEHICLE. I TOOK IT TO FORD DEALERSHIP FOR RECALL WORK BUT IT STILL LEAKS HORRIBLE BAD. THIS CAR IS MOSTLY STATIONARY. WE HAVE HAD RAIN THE LAST TWO DAYS AND IT HAS BEEN SITTING IN THE DRIVE WAY. I CHECKED IT TODAY AND IT IS FULL OF WATER. THIS HAS HAPPENED …
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ANYTIME IT RAINS MY VEHICLE FILLS WITH WATER. I HAVE MOLD STARTING IN MY VEHICLE. I TOOK IT TO FORD DEALERSHIP FOR RECALL WORK BUT IT STILL LEAKS HORRIBLE BAD. THIS CAR IS MOSTLY STATIONARY. WE HAVE HAD RAIN THE LAST TWO DAYS AND IT HAS BEEN SITTING IN THE DRIVE WAY. I CHECKED IT TODAY AND IT IS FULL OF WATER. THIS HAS HAPPENED SINCE I PURCHASED THE VEHICLE IN 2013
ON CERTAIN PASSENGER VEHICLES CURRENTLY REGISTERED IN THE FOLLOWING STATES: ALASKA, COLORADO, CONNECTICUT, DELAWARE, IDAHO, ILLINOIS, INDIANA, IOWA, KANSAS, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, NORTH DAKOTA, OHIO, PENNSYLVANIA, RHODE ISLAND, SOUTH DAKOTA, UTAH, VERMONT, WEST VIRGINIA, WISCONSIN, AND WYOMING. THE SIDE DOOR LATCH MECHANISMS MAY EXPERIENCE WATER INTRUSION ALLOWING THE LATCH MECHANISM TO FREEZE IN COLD WEATHER.
Consequence & remedy
Consequence: AS A RESULT, THE DOOR LATCH PAWL MAY NOT RETURN TO THE LATCH POSITION WHEN THE DOOR IS CLOSED, AND THE DOOR COULD OPEN WHILE THE VEHICLE IS MOVING.
Remedy: DEALERS WILL INSTALL A SHIELD OVER THE FRONT LATCHES; SEAL A DRAIN HOLE IN THE REAR WINDOW TRIM MOLDING ON THE FREESTYLE REAR SIDE DOORS; AND APPLY GREASE TO ALL FRONT AND REAR SIDE-DOOR LATCH MECHANISMS FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 8, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1
PE11018 · Idle Instability
Opened May 11, 2011 · Closed Feb 7, 2013
Status: closed (inferred from source dates) · Vehicle Speed Control
On November 29, 2012, Ford Motor Company (Ford) initiated Customer Satisfaction Program 12N03 to extend warranty coverage terms for repair of engine idle RPM surge caused by throttle body deposits in all model year (MY) 2005 through 2007 Ford Freestyle, Five Hundred and Mercury Montego vehicles.The program extends the coverage for up to 10 years of service or 150,000 miles from the warranty start date of the vehicle (all vehicles are eligible for the program through May 31, 2013, regardless of mileage).Dealers will repair vehicles exhibiting the condition by removing and cleaning the throttle body and reprogramming the PCM with software containing an updated idle speed control strategy.According to Ford, some of the affected vehicles may experience momentary, intermittent engine idle RPM surge (idle flare) when stopped or during low speed driving maneuvers such as in a parking lot or driveway.Unstable idle speed control (dips and flares) around the target engine speed (700 rpm) can occur in vehicles with deposit build-up in the throttle body when the system adjusts engine speed in response to changes in engine load, typically from power steering application or air-conditioner compressor cycling.Idle speed control logic is only active at vehicle speeds below 3.5 mph and when the accelerator pedal is not applied.Ford testing of a vehicle with a worst case throttle body measured a maximum idle flare of 1360 RPM lasting approximately 1 second, which Ford indicated was consistent with system design to limit vehicle speed and acceleration in idle control mode.Ford indicated that the test vehicle was held in place with normal brake effort and that vehicle speed remained under 4 mph without the brake pedal applied.In addition to throttle body deposit accumulation, symptoms associated with the condition may include Check Engine lamp illumination and diagnostic trouble codes (DTCs) P0505, P0506 or P061B.Ford attributed the surge condition to changes in idle air flow resulting from the progressive buildup of deposits in the throttle body from normal Positive Crankcase Ventilation (PCV) system operation.This condition was not adequately compensated for in the original Powertrain Control Module (PCM) calibration.Ford issued a technical service bulletin on August 15, 2011 (TSB 11-8-5), releasing an updated powertrain control calibration for vehicles with CVT transmissions.On October 19, 2011, Ford issued a second bulletin (TSB 11-10-21) superseding TSB 11-8-5 and including updated powertrain control calibration for vehicles with 6-speed transmissions.Prior to Ford issuing the TSB?s, owner?s experiencing the alleged defect either received no repairs, if dealers could not duplicate the condition, or had the throttle body cleaned or replaced, which only provided temporary correction until the throttle deposit build-up returned.Ford?s revised powertrain calibrations appear to be effective remedies for the idle instability caused by build-up of throttle body deposits.However, even after the TSB?s were released, many owners experiencing the condition continued to have difficulty with proper diagnosis and repair as dealers were often either unable to duplicate the condition or were unfamiliar with the new repair procedures.Ford's new program addresses those concerns.NHTSA's testing and complaint analysis indicate that the idle speed control issue in the subject vehicles can only occur at very low speeds, are very brief events, are easily controlled by moderate brake pedal forces and result in minor increases in vehicle speed even with no braking.This investigation is closed.The closing of this in
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