CLUTCH SLAVE CYLINDER TOO CLOSE TO EXHAUST AND OVER HEATS O-RING CAUSING LOSS OF BRAKE FLUID AND LOSS OF CLUTCH. LESS THAN 50,000 MILES ON TRUCK AND IS USED FOR TOWING 5TH WHEEL RV SOME TIMES IN MOUNTAINS IT HAS WENT OUT TWO TIMES NOW ONCE ABOUT TWO YEARS AGO AND JUST TODAY, 08/17/2005. HEAT INSULATOR WAS IN PLACE BOTH TIMES. *…
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CLUTCH SLAVE CYLINDER TOO CLOSE TO EXHAUST AND OVER HEATS O-RING CAUSING LOSS OF BRAKE FLUID AND LOSS OF CLUTCH. LESS THAN 50,000 MILES ON TRUCK AND IS USED FOR TOWING 5TH WHEEL RV SOME TIMES IN MOUNTAINS IT HAS WENT OUT TWO TIMES NOW ONCE ABOUT TWO YEARS AGO AND JUST TODAY, 08/17/2005. HEAT INSULATOR WAS IN PLACE BOTH TIMES. *JB
NHTSA ODI #10133264
90,000 miles · Feb 9, 2005
Power Train
THE CLUTCH GOT STUCK IN DRIVE. CONSUMER HAD TO APPLY THE BRAKES IN ORDER TO STOP THE VEHICLE. CONSUMER WAS NOT ABLE TO REMOVE THE GEAR, AND THE VEHICLE IS IN THE SHOP FOR T REPAIRS. *AK
NHTSA ODI #10111245
156,939 miles · Mar 10, 2003
Power Train
CLUTCH MASTER CYLINDER, PUSH ROD PLASTIC EXTENSION FRACTURED AND BROKE WHILE VEHICLE WAS IN MOTION ON THE HIGHWAY. THE VEHICLE WAS UNABLE TO BE SHIFTED OUT OF GEAR AND WAS UNABLE TO STOP FORWARD MOTION UNTIL THE ENGINE WAS STOPPED. WITH FURTHER INSPECTION OF THE COMPONENT I WAS ABLE TO DETERMINE THAT WEAR AND LUBRICATIONS WILL…
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CLUTCH MASTER CYLINDER, PUSH ROD PLASTIC EXTENSION FRACTURED AND BROKE WHILE VEHICLE WAS IN MOTION ON THE HIGHWAY. THE VEHICLE WAS UNABLE TO BE SHIFTED OUT OF GEAR AND WAS UNABLE TO STOP FORWARD MOTION UNTIL THE ENGINE WAS STOPPED. WITH FURTHER INSPECTION OF THE COMPONENT I WAS ABLE TO DETERMINE THAT WEAR AND LUBRICATIONS WILL CAUSE THIS FAILURE. AN ENTIRE ALL METAL UNIT SHOULD REPLACE THIS COMPONENT. VEHICLE WAS AT 150,000 MILES WHEN FAILURE OCCURRED.*JB
NHTSA ODI #10010207
Mileage unknown · Sep 3, 2002
Power Train
WHILE DRIVING CONSUMER TRIED TO PUSH CLUTCH IN THE BUSHING BROKE, AND THE LINKAGE FELL APART, MAKING CLUTCH INOPERATIVE. *AKCONSUMER HAD NOT FOLLOWED UP ON THE FINAL RESPONSE TO THE COMPLAINT FILED VIA TELEPHONE BECAUSE THE VEHICLE BROKE DOWN 800 MILES FROM HIS HOME. CONSUMER FEELS A RECALL SHOULD BE ISSUED TO REPAIR THIS PROB…
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WHILE DRIVING CONSUMER TRIED TO PUSH CLUTCH IN THE BUSHING BROKE, AND THE LINKAGE FELL APART, MAKING CLUTCH INOPERATIVE. *AKCONSUMER HAD NOT FOLLOWED UP ON THE FINAL RESPONSE TO THE COMPLAINT FILED VIA TELEPHONE BECAUSE THE VEHICLE BROKE DOWN 800 MILES FROM HIS HOME. CONSUMER FEELS A RECALL SHOULD BE ISSUED TO REPAIR THIS PROBLEM. THE FAILURE TO COMSUMERS VEHICLE WAS DUE TO A PUSH ROD MAST. *JG
NHTSA ODI #8017814
Mileage unknown · May 26, 2000
Power Train
WHILE DRIVING AND STEPPING ON THE CLUTCH TO REDUCE SPEED, CLUTCH BROKE DOWN, AND THE PEDAL WENT TO THE FLOOR WITHOUT A PRIOR WARNING. *AK
NHTSA ODI #862617
Mileage unknown · Nov 22, 1999
Power Train
WHILE DRIVING IN THE NEIGHBORHOOD, PULLED UP TO A STOP SIGN, PUSHED THE CLUTCH IN, PUSH ROD ASSEMBLY BROKE AND MADE THE VEHICLE LURCH FORWARD . WHEN THIS HAPPENED,CONSUMER HAD NO CONTROL OF THE VEHICLE. THE ONLY WAY TO STOP THE VEHICLE WAS TO KILL THE ENGINE. CONTACTED THE DEALER, THEY WANTED 90.12 FOR THE WHOLE MASTER CYLIN…
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WHILE DRIVING IN THE NEIGHBORHOOD, PULLED UP TO A STOP SIGN, PUSHED THE CLUTCH IN, PUSH ROD ASSEMBLY BROKE AND MADE THE VEHICLE LURCH FORWARD . WHEN THIS HAPPENED,CONSUMER HAD NO CONTROL OF THE VEHICLE. THE ONLY WAY TO STOP THE VEHICLE WAS TO KILL THE ENGINE. CONTACTED THE DEALER, THEY WANTED 90.12 FOR THE WHOLE MASTER CYLINDER. BUT DID NOT NEED THE WHOLE ASSEMBLY FIXED, JUST THE PUSH ROD. THE NEW KIT COMES WITH A METAL ROD AND THE FACTORY PART HAS A PLASTIC PIECE THAT CRACKS. *AK
NHTSA ODI #853207
Mileage unknown · Sep 29, 1999
Power Train
FORWARD PLANETARY IN AUTOMATIC TRANSMISSION MADE OF ALUMINUM--- THE CENTER SPLINES STRIPPED OUT FOR THE THIRD TIME -- FINALLY FOUND ALL STEEL AFTER MARKET REPLACEMENT -- ASSEMBLY SHOULD HAVE BEEN STRONGER TO BEGIN WITH -- OTHERS MUST BE HAVING THE SAME PROBLEM OR NO ONE WOULD HAVE NEEDED TO MAKE A STRONGER AFTERMARKET R…
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FORWARD PLANETARY IN AUTOMATIC TRANSMISSION MADE OF ALUMINUM--- THE CENTER SPLINES STRIPPED OUT FOR THE THIRD TIME -- FINALLY FOUND ALL STEEL AFTER MARKET REPLACEMENT -- ASSEMBLY SHOULD HAVE BEEN STRONGER TO BEGIN WITH -- OTHERS MUST BE HAVING THE SAME PROBLEM OR NO ONE WOULD HAVE NEEDED TO MAKE A STRONGER AFTERMARKET REPLACEMENT
NHTSA ODI #712503
Mileage unknown · Sep 23, 1999
Power TrainSteering
THE DRIVESHAFT CAME OFF DUE THE DEFECTIVE WELDS AND BOLTS WHICH MAY CAUSE A LOSS OF VEHICLE CONTROL.*AK WHILE AFTER 2 HRS DRIVE THE POWER STEERING FLUID HAD LEAKED OUT,ALSO DIESEL FUEL WAS LEAKING. *ET
NHTSA ODI #848557
Mileage unknown · Jun 23, 1999
Power Train
SLAVE CYLINDER FAILED, WAS UNABLE TO DISENGAGE FROM THE CLUTCH. *AK
NHTSA ODI #837069
Mileage unknown · Jun 17, 1998
Power Train
THE CLUTCH ROD MADE OUT OF PLASTIC, CAUSED THE CLUTCH TO BREAK AND DISABLED THE CLUTCH, CAUSING THE TRUCK NOT TO BE ABLE TO STOP. *AK
FORD IS RECALLING 225,000 MY 1992-2003 ECONOLINE, MY 1993-1995 TAURUS SHO, MY 1992-1998 CROWN VICTORIA, MY 1993 BRONCO, F-SERIES, MY 1995-1997 F-SERIES SUPER DUTY STRIPPED CHASSIS, MY 1992-1998 MERCURY GRAND MARQUIS, AND MY 1992-1995 LINCOLN TOWN CAR VEHICLES. THE AFFECTED VEHICLES WERE PREVIOUSLY REPAIRED USING A WIRING HARNESS THAT IS NOT COMPATIBLE WITH THE VEHICLE CIRCUIT POLARITY.
Consequence & remedy
Consequence: AS A RESULT, THE FUSE IS LOCATED IN THE OUTPUT CIRCUIT RATHER THAN IN THE INTENDED INPUT POWER FEED CIRCUIT, AND MAY NOT OFFER THE INTENDED PROTECTION IN THE EVENT OF AN ELECTRICAL SHORT TO GROUND.
Remedy: DEALERS WILL INSTALL A NEW WIRING HARNESS, OR REPLACE THE MATING ELECTRICAL COMPONENT. THE RECALL BEGAN ON FEBRUARY 18, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
Consequence & remedy
Consequence: THIS COULD RESULT IN AN UNDERHOOD FIRE.
Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
VEHICLE DESCRIPTION: LIGHT DUTY TRUCKS AND CAB CHASSIS EQUIPPED WITH GASOLINE ENGINES AND DUAL FUEL TANKS. THE CARBON STEEL FUEL PRESSURE REGULATOR IN THE FUEL SYSTEM CAN WEAR OUT DURING THE LIFE OF THE VEHICLE. IF THE FUEL PRESSURE REGULATOR MALFUNCTIONS, IT CAN CAUSE HIGH FUEL SYSTEM PRESSURE, WHICH DAMAGES THE FUEL PUMP CHECK VALVE. THIS ALLOWS FUEL TO BE TRANSFERRED FROM ONE TANK TO THE OTHER, POSSIBLY OVERFILLING THE NON-OPERATING TANK, RESULTING IN FUEL OVERFLOW PAST THE FILLER CAP.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A VEHICLE FIRE.
Remedy: DEALERS WILL HAVE A STAINLESS STEEL FUEL PRESSURE REGULATOR INSTALLED. OWNER NOTIFICATION BEGAN JULY 9, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-866-436-7332. (SEE PREVIOUS NHTSA RECALL 93V-125/FORD RECALL 93S68).
THE PARKING BRAKE CONTROL SELF-ADJUST PAWL DOES NOT LINE UP PROPERLY WITH THE SELF-ADJUST RACHET CAUSING THE PAWL TO SLIP OVER ONE OR MORE TEETH IN THE RACHET.
Consequence & remedy
Consequence: WHEN THE ABOVE OCCURS, IT CAN RESULT IN PARKING BRAKE SYSTEM INEFFECTIVENESS. THE PARKING BRAKE WILL NOT HOLD THE VEHICLE, CAUSING THE VEHICLE TO ROLL FREELY, IF THE TRANSMISSION IS NOT LEFT IN GEAR.
Remedy: A WEDGE WILL BE INSTALLED WHICH WILL SERVE TO LOCK THE PARKING BRAKE SELF-ADJUST MECHANISM PAWL INTO ENGAGEMENT WITH THE RACHET. ALSO, OWNERS WILL BE ADVISED TO RELEASE AND REAPPLY THE PARKING BRAKE WHENEVER TOOTH SKIP OCCURS AND WILL BE REMINDED TO ALWAYS TURN OFF THE ENGINE AND LEAVE THE VEHICLE IN GEAR WHEN THE VEHICLE IS PARKED.
THE U-CLIP STYLE NUTS THAT RETAIN THE FRONT BUMPERS TO THE FRONT BUMPER INNER ARMS CAN FRACTURE.
Consequence & remedy
Consequence: IF ONE OF THE U-CLIP NUTS FRACTURES, THE BUMPER WILL LOOSEN AND RATTLE CAUSING FRACTURE OF THE REMAINING U-CLIP NUTS, RESULTING IN SEPARATION OF THE BUMPER FROM THE VEHICLE. IF THE BUMPER WERE TO DETACH FROM THE VEHICLE WHILE IT IS BEING DRIVEN, A VEHICLE COLLISION COULD RESULT.
Remedy: INSPECTION AND REPLACEMENT OF THE FOUR U-CLIP NUTS AND THE ASSOCIATED BOLTS.
A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY CAUSES A PORTION OF THE UNUSED FUEL FROM ONE TANK TO BE RETURNED TO THE SECOND TANK. WHEN THIS OCCURS, THE CAPACITY OF THE SECOND TANK CAN BE EXCEEDED, CAUSING FUEL SPILLAGE.
Consequence & remedy
Consequence: SPILLED FUEL CAN RESULT IN A FIRE WHEN EXPOSED TO ASOURCE OF IGNITION.
Remedy: REPLACEMENT OF THE FUEL PRESSURE REGULATOR AND INSTALLATION OF REDUNDANT CHECK VALVES.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3
EA99032 · Dual Fuel Tank Crossflow/leakage
Opened Nov 4, 1999 · Closed Dec 6, 2001
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
ON JULY 14, 1993 FORD FILED A DEFECT INFORMATION REPORT CONCERNING FUEL TANK CROSS FLOW LEAKAGE ON F-SERIES LIGHT TRUCKS AND CAB CHASSIS BUILT FROM JULY 22, 1989 THROUGH DECEMBER 17, 1992.THE REMEDY WAS TO REPLACE THE FUEL PRESSURE REGULATOR AND INSTALL A CHECK VALVE BETWEEN EACH FUEL SUPPLY LINE AND FUEL TANK (2) TO REPAIR THE SUPPLY SIDE FUEL CROSS FLOW PROBLEM (RECALL 93V-125).ODI OPENED RQ98-008 ON MAY 29, 1998 BECAUSE OF THE LARGE NUMBER OF ALLEGED REMEDY FAILURES AND REPORTS OF FUEL CROSS FLOW ON VEHICLES OUTSIDE OF THE RECALL POPULATION.BASED ONTHE INFORMATION RECEIVED FROM FORD ON AUGUST 11, SEPTEMBER 30, AND DECEMBER 15, 1998, AND THE INCREASING TREND OF REMEDY FAILURES AND OUT OF SCOPE CROSSFLOW REPORTS, ODI OPENED EA99-032 ON NOVEMBER 4, 1999.THE ATTACHED ENGINEERING ANALYSIS CLOSING REPORT FULLY DESCRIBES THE RESULTS OF THIS INVESTIGATION AND REASON FOR CLOSING.THE SUBJECT VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO MALFUNCTIONS IN THE FUEL SYSTEM.WHEN FUEL IS PUMPED OR RETURNED TO THE NON-OPERATING TANK (CROSS FLOW), THE CAPACITY OF THE NON-OPERATING TANK CAN BE EXCEEDED, CAUSING FUEL TO OVERFLOW PAST THE FILLER CAP, CREATING A FIRE POTENTIAL.
Additional source detail variants (2)
Vehicle Speed Control:linkages
ON JULY 14, 1993 FORD FILED A DEFECT INFORMATION REPORT CONCERNING FUEL TANK CROSS FLOW LEAKAGE ON F-SERIES LIGHT TRUCKS AND CAB CHASSIS BUILT FROM JULY 22, 1989 THROUGH DECEMBER 17, 1992.THE REMEDY WAS TO REPLACE THE FUEL PRESSURE REGULATOR AND INSTALL A CHECK VALVE BETWEEN EACH FUEL SUPPLY LINE AND FUEL TANK (2) TO REPAIR THE SUPPLY SIDE FUEL CROSS FLOW PROBLEM (RECALL 93V-125).ODI OPENED RQ98-008 ON MAY 29, 1998 BECAUSE OF THE LARGE NUMBER OF ALLEGED REMEDY FAILURES AND REPORTS OF FUEL CROSS FLOW ON VEHICLES OUTSIDE OF THE RECALL POPULATION.BASED ONTHE INFORMATION RECEIVED FROM FORD ON AUGUST 11, SEPTEMBER 30, AND DECEMBER 15, 1998, AND THE INCREASING TREND OF REMEDY FAILURES AND OUT OF SCOPE CROSSFLOW REPORTS, ODI OPENED EA99-032 ON NOVEMBER 4, 1999.THE ATTACHED ENGINEERING ANALYSIS CLOSING REPORT FULLY DESCRIBES THE RESULTS OF THIS INVESTIGATION AND REASON FOR CLOSING.THE SUBJECT VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO MALFUNCTIONS IN THE FUEL SYSTEM.WHEN FUEL IS PUMPED OR RETURNED TO THE NON-OPERATING TANK (CROSS FLOW), THE CAPACITY OF THE NON-OPERATING TANK CAN BE EXCEEDED, CAUSING FUEL TO OVERFLOW PAST THE FILLER CAP, CREATING A FIRE POTENTIAL.
Vehicle Speed Control:linkages
ON JULY 14, 1993 FORD FILED A DEFECT INFORMATION REPORT CONCERNING FUEL TANK CROSS FLOW LEAKAGE ON F-SERIES LIGHT TRUCKS AND CAB CHASSIS BUILT FROM JULY 22, 1989 THROUGH DECEMBER 17, 1992.THE REMEDY WAS TO REPLACE THE FUEL PRESSURE REGULATOR AND INSTALL A CHECK VALVE BETWEEN EACH FUEL SUPPLY LINE AND FUEL TANK (2) TO REPAIR THE SUPPLY SIDE FUEL CROSS FLOW PROBLEM (RECALL 93V-125).ODI OPENED RQ98-008 ON MAY 29, 1998 BECAUSE OF THE LARGE NUMBER OF ALLEGED REMEDY FAILURES AND REPORTS OF FUEL CROSS FLOW ON VEHICLES OUTSIDE OF THE RECALL POPULATION.BASED ONTHE INFORMATION RECEIVED FROM FORD ON AUGUST 11, SEPTEMBER 30, AND DECEMBER 15, 1998, AND THE INCREASING TREND OF REMEDY FAILURES AND OUT OF SCOPE CROSSFLOW REPORTS, ODI OPENED EA99-032 ON NOVEMBER 4, 1999.THE ATTACHED ENGINEERING ANALYSIS CLOSING REPORT FULLY DESCRIBES THE RESULTS OF THIS INVESTIGATION AND REASON FOR CLOSING.THE SUBJECT VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO MALFUNCTIONS IN THE FUEL SYSTEM.WHEN FUEL IS PUMPED OR RETURNED TO THE NON-OPERATING TANK (CROSS FLOW), THE CAPACITY OF THE NON-OPERATING TANK CAN BE EXCEEDED, CAUSING FUEL TO OVERFLOW PAST THE FILLER CAP, CREATING A FIRE POTENTIAL.
EA95012 · Failure Of Serpentine Belt
Opened Mar 31, 1995 · Closed May 28, 1996
Status: closed (inferred from source dates) · Power Train
AN ENGINEERING ANALYSIS CLOSING REPORT IS INCLUDED.
Additional source detail variants (2)
Power Train
AN ENGINEERING ANALYSIS CLOSING REPORT IS INCLUDED.
Power Train
AN ENGINEERING ANALYSIS CLOSING REPORT IS INCLUDED.
PE94004 · Hydraulic Brake Line Cracks/leaks
Opened Jan 25, 1994 · Closed Apr 29, 1994
Status: closed (inferred from source dates) · Service Brakes, Hydraulic
There is no summary currently available
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