← New search

2016 Ford F-250 Sd

Owner reports · Recalls · Investigations

More warning signs than most F-250 Sd years

Owner complaints for the 2016 Ford F-250 Sd are substantially higher than the model-year median of 89.

About this comparison →

When problems were reported

Mileage at the reported incident

133 reports with mileage · 155 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 117 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 111 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports5 fire reports5 injury reports

Fuel/propulsion System complaints

16 reports
Clear category filter
Mileage unknown · Jun 29, 2019
EngineFuel/propulsion System

WAS DRIVING DOWN THE ROAD AND THE TRUCK STARTED LEAKING DIESEL EVERYWHERE. WE TOOK THE TRUCK TO THE DEALERSHIP WHERE THEY SAID THAT WHEN THE FILTER CLOGS THE TRUCK DOESN'T TURN OFF IT SPRAYS FUEL OUT OF THE TOP OF THE FILTER HOUSING. THIS IS DANGEROUS AS MY WIFE WAS DRIVING THE TRUCK AND SITTING IN THE TRUCK FOR SEVERAL MINUTE…

Read full complaint

WAS DRIVING DOWN THE ROAD AND THE TRUCK STARTED LEAKING DIESEL EVERYWHERE. WE TOOK THE TRUCK TO THE DEALERSHIP WHERE THEY SAID THAT WHEN THE FILTER CLOGS THE TRUCK DOESN'T TURN OFF IT SPRAYS FUEL OUT OF THE TOP OF THE FILTER HOUSING. THIS IS DANGEROUS AS MY WIFE WAS DRIVING THE TRUCK AND SITTING IN THE TRUCK FOR SEVERAL MINUTES WITH IT RUNNING NOT REALIZING IT WAS LEAKING . IT COULD HAVE CAUGHT ON FIRE.

NHTSA ODI #11228342

51,000 miles · Feb 18, 2019
Fuel/propulsion SystemUnknown Or Other

CODE P20BA, REDUCTANT HEATER IN DEF TANK. IT IS A KNOWN PROBLEM BUT FORD DID NOT INCLUDE MY YEAR MODEL IN THE WARRANTY RECALL. $1050.00 TO REPAIR. I SEE ALL OVER THE INTERNET WITH PEOPLE HAVING THE SAME PROBLEM THAT I'M HAVING.

NHTSA ODI #11180846

5,500 miles · Jan 28, 2017
Fuel/propulsion System

DEALERSHIP REPORTS A FAILURE TO THE HIGH PRESSURE FUEL PUMP. REPAIRS ARE $7900.00. ONLY 5500 MILES ON THE DIESEL TRUCK AND IS NOT COVERED UNDER WARRANTY. NO WARNINGS LIGHTS OR ALARMS WERE GIVEN. AFTER THOROUGH RESEARCH, THIS IS A CONCERNING PROBLEM, WITH FORD/BOUSCH.

NHTSA ODI #10948166

15,200 miles · Aug 25, 2016
EngineFuel/propulsion System

ENGINE RUNS ROUGH DURING EXHAUST REGEN. TYPICALLY WHEN DRIVING BETWEEN 55-65, THE DIESEL EXHAUST FLUID WARNING APPEARS. ALMOST A MINUTE LATER THE TRUCK BEGINS TO MAKE LOUD JACK HAMMER NOISE AND LOSES POWER. FEELS VERY UNSAFE AS YOU LOSE POWER FOR ABOUT 10 SECONDS.

NHTSA ODI #10898625

2,000 miles · Jun 24, 2016
Fuel/propulsion System

THE FUEL TANK SENDING UNIT IS NOT GUARDED. POOR DESIGN, I HAVE A FLEET OF FORD TRUCKS. I HAVE A 2010 F250 CURRENTLY IN THE SHOP, FORD HAS A FACTORY SHIELD COVERING THE EXPOSED FUEL LINES. FORD IS ALSO NOT COVERING THE REPAIR UNDER WARRANTY. THE DEALERSHIP ALSO STATED THIS IS NOT THE FIRST TRUCK WITH THIS DAMAGE. FUEL WAS SPRAYI…

Read full complaint

THE FUEL TANK SENDING UNIT IS NOT GUARDED. POOR DESIGN, I HAVE A FLEET OF FORD TRUCKS. I HAVE A 2010 F250 CURRENTLY IN THE SHOP, FORD HAS A FACTORY SHIELD COVERING THE EXPOSED FUEL LINES. FORD IS ALSO NOT COVERING THE REPAIR UNDER WARRANTY. THE DEALERSHIP ALSO STATED THIS IS NOT THE FIRST TRUCK WITH THIS DAMAGE. FUEL WAS SPRAYING ON THE EXHAUST FOR A WHILE BEFORE IT DIED.

NHTSA ODI #10876488

45,240 miles · Apr 19, 2016
EngineFuel/propulsion System

09/05/2016 PURCHASED 2016 FORD. 11/24/16 FUEL FILTER PLUGED, REPLACED AT LANDERS FORD BENTON AR.12/23,2016 CHECK ENGINE LIGHT (CODES P008A, LOW FUEL PRESSURE/ AND P0170 , SOMETHING TO DO WIOTH THE FUEL) TOOK TO DONLEY FORSD GALION OHIO. THEY WERE NOT SURE WHAT TO DO BUT SUGESTED CHANGING THE FUEL FILTERS. TRUCK WAS UNDER WARANT…

Read full complaint

09/05/2016 PURCHASED 2016 FORD. 11/24/16 FUEL FILTER PLUGED, REPLACED AT LANDERS FORD BENTON AR.12/23,2016 CHECK ENGINE LIGHT (CODES P008A, LOW FUEL PRESSURE/ AND P0170 , SOMETHING TO DO WIOTH THE FUEL) TOOK TO DONLEY FORSD GALION OHIO. THEY WERE NOT SURE WHAT TO DO BUT SUGESTED CHANGING THE FUEL FILTERS. TRUCK WAS UNDER WARANTY BUT CHARGED ME TO DO SO MILEAGE WAS 27,486. 1/12/16 CHECK ENGINE LIGHT AGAIN TOOK TO HACIENDA FORD EDINBURG, TX FOUND CODES P0170 (SECOND TIME) AND P229F SOME KIND OF SENSOR. THEY CHECKED THE FUEL AND FOUND METAL IN THE FULE FILTER, LINES AND TANK. I WAS TOLD THAT THE HIGH PRESSURE PUMP HAD FAILED AND THAT IS WHERE THE METAL WAS COMMING FROM. THEY REPLACED FUEL SYSTEM KIT, 8 INJECTORS, HIGH PRESSURE PUMP,STEEL LINES,RETURN LINE, FUEL FILTERSAND FLUSHED FULE LINES AND FUEL TANK. MILEAGE WAS 29446. I LOST A HALF TANK OF FUEL APPX 15 GALS. AND HAD TO PAY $19.74 FOR FUEL TO RESTART THE TRUCK. I BELIEVE MY LOST FUEL AND THE OTHER SHOULD HAVE BEEN COVEWRED UNDER WARANTY. I FORGOT TO MENTION THE PARTS WERE UNDER BACK ORDER AND I HAD TO WAIT SEVERAL DAYS FOR THEM TO GET THE PARTS. REPAIRS COMPLETED 1/21/16 MIOLEAGE 29,362. 04/12/16 CHECK ENGINE LIGHT AGAIN P0170 AGAIN MILEAGE 45240 WAS TOLD BY DONLEY FORD THAT THEY WILL MONITER SOMETHING CALLED OASIS FOR REPAIR PER SSM#45737. SO FORD DOES NOT KNOW WHAT IS CAUSING THIS OR HOW TO FIX THE PROBLEM.I USE MY TRUCK FOR WORK, TRANSPORTING RV TRAILERS SO I NEED TO RELY ON IT. NEEDLESS TO SAY I DO NOT HAVE MUCH CONFIDENCE IN THIS VEHICLE.

NHTSA ODI #10860362

Official recalls

3

25V572000 · Back Over Prevention: Sensing System: Camera

Sep 3, 2025

Ford Motor Company (Ford) is recalling certain 2015-2019 Lincoln MKC, Mustang, F-350 SD, F-250 SD, F-450 SD, 2015-2017 Lincoln Navigator, Expedition, 2015-2018 Edge, Transit Connect, 2016-2019 F-550 SD, Transit, 2017-2019 Econoline, and 2019 Ranger vehicles. The rearview camera may display a distorted, inverted, or blank image when the vehicle is in reverse.

Consequence & remedy

Consequence: A rearview camera that displays an inverted, distorted, or blank image can reduce the driver’s view behind the vehicle, increasing the risk of a crash.

Remedy: Dealers will inspect and replace the rearview camera as necessary, free of charge. Owner notification letters were mailed January 13, 2026. Ford owners will receive letters in phases, beginning January 2026 and June 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S89. This recall expands previous NHTSA recall number 25V270. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning September 8, 2025.

22V337000 · Air Bags:frontal:driver Clockspring/spiral Cassette

May 13, 2022

Ford Motor Company (Ford) is recalling certain 2016 Super Duty F-250, F-350, F-450, and F-550 vehicles. Dust may accumulate in the steering wheel clock spring, causing a disconnection in the electrical connection resulting in the driver's air bag not deploying as intended.

Consequence & remedy

Consequence: A disconnected driver's air bag can result in it not deploying, as intended, during a crash, increasing the risk of injury.

Remedy: Dealers will replace the steering wheel clock spring, free of charge. Remedy parts are expected to become available in the 3rd Quarter of 2023. An interim notification letter informing owners of the safety risk was mailed on July 6, 2022. Owner notification letters were mailed July 10, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S35.

16V246000 · Tires:sidewall

Apr 26, 2016

Ford Motor Company (Ford) is recalling certain model year 2016 Ford F-250, F-350, F-450, and F-550 trucks manufactured April 5, 2016, to April 11, 2016. The tires installed during assembly of the affected vehicles may have sustained damage to the inner sidewall, possibly resulting in a loss of air or a tire rupture.

Consequence & remedy

Consequence: A rapid loss of air or a tire rupture while the vehicle is being driven may cause a loss of vehicle control, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will inspect the tires for damage and replace them as necessary, free of charge. The recall began on May 23, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S17.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE24014 · Sogefi Secondary Diesel Fuel Filter Leak

Opened May 9, 2024 · No close date supplied

Status: open (inferred from source dates) · Fuel System, Diesel; Fuel System, Other:fuel Filter

The Office of Defect Investigations (ODI) has received 27 complaints alleging diesel fuel leaks due to a fracture in the secondary fuel filter housing in model year (MY) 2015-2021 Ford Motor Company (Ford) F-250, 350, 450, and 550 Super Duty vehicles equipped with 6.7L diesel engines. Of these complaints, 12 describe an engine compartment fire. The proximity of the secondary fuel filter to high heat sources creates a potential for autoignition thermal events and fires. ODI has contacted the vehicle manufacturer, Ford, and the filter manufacturer, Allevard Sogefi USA (Sogefi), and learned that the low-pressure fuel system is capable of a maximum operating pressure of 8.5 Bar, while the secondary fuel filter is only tested to seven (7) Bar during the manufacturing process. Additionally, changes starting in 2022 by both Ford and Sogefi align with a lack of similar complaints on MY 2022 and newer vehicles. ODI is opening this Preliminary Evaluation (PE) to evaluate the severity of the potential problem and to fully assess the potential safety-related problems. To review the ODI reports cited in the Opening Resume ODI Report Identification Number document, go to NHTSA.gov.

Additional source detail variants (2)

Fuel System, Diesel

The Office of Defect Investigations (ODI) has received 27 complaints alleging diesel fuel leaks due to a fracture in the secondary fuel filter housing in model year (MY) 2015-2021 Ford Motor Company (Ford) F-250, 350, 450, and 550 Super Duty vehicles equipped with 6.7L diesel engines. Of these complaints, 12 describe an engine compartment fire. The proximity of the secondary fuel filter to high heat sources creates a potential for autoignition thermal events and fires. ODI has contacted the vehicle manufacturer, Ford, and the filter manufacturer, Allevard Sogefi USA (Sogefi), and learned that the low-pressure fuel system is capable of a maximum operating pressure of 8.5 Bar, while the secondary fuel filter is only tested to seven (7) Bar during the manufacturing process. Additionally, changes starting in 2022 by both Ford and Sogefi align with a lack of similar complaints on MY 2022 and newer vehicles. ODI is opening this Preliminary Evaluation (PE) to evaluate the severity of the potential problem and to fully assess the potential safety-related problems. To review the ODI reports cited in the Opening Resume ODI Report Identification Number document, go to NHTSA.gov.

Fuel System, Other:fuel Filter

The Office of Defect Investigations (ODI) has received 27 complaints alleging diesel fuel leaks due to a fracture in the secondary fuel filter housing in model year (MY) 2015-2021 Ford Motor Company (Ford) F-250, 350, 450, and 550 Super Duty vehicles equipped with 6.7L diesel engines. Of these complaints, 12 describe an engine compartment fire. The proximity of the secondary fuel filter to high heat sources creates a potential for autoignition thermal events and fires. ODI has contacted the vehicle manufacturer, Ford, and the filter manufacturer, Allevard Sogefi USA (Sogefi), and learned that the low-pressure fuel system is capable of a maximum operating pressure of 8.5 Bar, while the secondary fuel filter is only tested to seven (7) Bar during the manufacturing process. Additionally, changes starting in 2022 by both Ford and Sogefi align with a lack of similar complaints on MY 2022 and newer vehicles. ODI is opening this Preliminary Evaluation (PE) to evaluate the severity of the potential problem and to fully assess the potential safety-related problems. To review the ODI reports cited in the Opening Resume ODI Report Identification Number document, go to NHTSA.gov.