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2005 Ford F-250 Sd

Owner reports · Recalls · Investigations

More warning signs than most F-250 Sd years

Owner complaints for the 2005 Ford F-250 Sd are substantially higher than the model-year median of 89.

About this comparison →

When problems were reported

Mileage at the reported incident

269 reports with mileage · 26 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 118 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 37 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports6 fire reports8 injury reports

What owners actually said

295 reports
10,000 miles · Mar 4, 2014
Suspension

WHEN EVER THE TRUCK GOES OVER SOMETHING LIKE AN BULGED EXPANSION JOINT OR A POT HOLE WITH SPEED IN EXCESS OF 40-45, IT WILL REACT VIOLENTLY. OFTEN THE VEHICLE WILL MOVE OVER A FOOT OR TWO(DEPENDING ON THE SPEED OF THE TRUCK) IN THE LANE OF TRAFFIC. THE BOUNCING/SHAKING OF THE FRONT WHEELS IS OVER IN SEVERAL SECONDS, BUT IS SEV…

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WHEN EVER THE TRUCK GOES OVER SOMETHING LIKE AN BULGED EXPANSION JOINT OR A POT HOLE WITH SPEED IN EXCESS OF 40-45, IT WILL REACT VIOLENTLY. OFTEN THE VEHICLE WILL MOVE OVER A FOOT OR TWO(DEPENDING ON THE SPEED OF THE TRUCK) IN THE LANE OF TRAFFIC. THE BOUNCING/SHAKING OF THE FRONT WHEELS IS OVER IN SEVERAL SECONDS, BUT IS SEVERE NONE THE LESS. IF YOU HIT A BUMP ON A CURVE, THE VEHICLE WILL ALMOST GO OFF THE ROAD. THIS HAS HAPPENED ENOUGH TIMES OVER THE YEARS THAT I ATTEMPTED EVASIVE ACTION/SLOW WAY DOWN WHEN I SEE I'M ABOUT TO STRIKE SOMETHING THAT WILL SET THE SUSPENSION INTO BOUNCE MODE. MANY, MANY, MANY FORD SUPER DUTY OWNERS HAVE COMPLAINED ABOUT THIS ISSUE AND ALL FORD CAN SAY IS THAT IT'S THE OWNERS FAULT FOR NOT KEEPING THE TIRES AIRED PROPERLY. I DARE YOU TO COME DRIVE MY TRUCK!!!!!!!!! YES, I HAVE CHANGED THE OEM SHOCKS TO BILSTENS FOR THE F250 APPLICATIONS AND HAVE INSTALLED A STIFFER STEERING STABILIZER SHOCK. HAVE ALSO EXPERIMENTED WITH VARIOUS AIR PRESSURE SETTINGS. NOTHING MADE ANY DIFFERENCE. TRUCK STILL HAS STOCK SUSPENSION SPRINGS.

NHTSA ODI #10567363

160,000 miles · Dec 31, 2013
Engine

TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 40 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC BUT HAD NOT BEEN DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 160,000.

NHTSA ODI #10557937

111,000 miles · Dec 25, 2013
SteeringSuspension

I WAS DRIVING DOWN A MAIN ST, GOING ABOUT 35 MPH...WHEN I HIT A BUMP THE TRUCK WOULD SHAKE VIOLENTLY AND THE STEERING WHEEL WAS ALSO SHAKING VIOLENTLY , I HAD IT DIAGNOSED AS THE DRAG LINK BALL JOINT AND AN UPPER BALL JOINT BOTH ON THE PASSENGER SIDE FRONT...I GOT A LETTER IN THE MAIL FROM FORD JUST YESTERDAY ABOUT THE SHIMMY/SH…

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I WAS DRIVING DOWN A MAIN ST, GOING ABOUT 35 MPH...WHEN I HIT A BUMP THE TRUCK WOULD SHAKE VIOLENTLY AND THE STEERING WHEEL WAS ALSO SHAKING VIOLENTLY , I HAD IT DIAGNOSED AS THE DRAG LINK BALL JOINT AND AN UPPER BALL JOINT BOTH ON THE PASSENGER SIDE FRONT...I GOT A LETTER IN THE MAIL FROM FORD JUST YESTERDAY ABOUT THE SHIMMY/SHAKING ISSUE, THE LETTER STATES THAT IT IS DUE TO TIRE PRESSURE IN WHICH I BELIEVE TO BE VERY WRONG!! *TR

NHTSA ODI #10557215

115,500 miles · Sep 18, 2013
Engine

TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING 55 MPH, THE TEMPERATURE WARNING LIGHT ILLUMINATED. THE CONTACT NOTICED THAT THE VEHICLE WAS OVERHEATED AND PULLED THE VEHICLE OVER TO LET IT COOL DOWN. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION WHERE THEY STATED THAT THE IGR VALVE NEEDED TO…

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TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING 55 MPH, THE TEMPERATURE WARNING LIGHT ILLUMINATED. THE CONTACT NOTICED THAT THE VEHICLE WAS OVERHEATED AND PULLED THE VEHICLE OVER TO LET IT COOL DOWN. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION WHERE THEY STATED THAT THE IGR VALVE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 115,500.

NHTSA ODI #10544279

53,000 miles · Jun 29, 2013
Service Brakes

THIS IS THE THIRD TIME I HAVE ENCOUNTERED THIS PROBLEM, AND REPORTED THIS PROBLEM AS WELL. . BROUGHT TO FORD DEALERSHIP AND TOLD THEY DID NOT FIND ANYTHING WRONG WITH THE VEHICLE. IT CONTINUED TO HAPPEN. I BROUGHT THE TRUCK TO AN INDEPENDENT REPAIR SHOP WHO KNEW RIGHT AWAY THAT THE CALIPERS WERE SEIZED.. I PAID APPROXIMATELY $11…

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THIS IS THE THIRD TIME I HAVE ENCOUNTERED THIS PROBLEM, AND REPORTED THIS PROBLEM AS WELL. . BROUGHT TO FORD DEALERSHIP AND TOLD THEY DID NOT FIND ANYTHING WRONG WITH THE VEHICLE. IT CONTINUED TO HAPPEN. I BROUGHT THE TRUCK TO AN INDEPENDENT REPAIR SHOP WHO KNEW RIGHT AWAY THAT THE CALIPERS WERE SEIZED.. I PAID APPROXIMATELY $1100.00 FOR THAT BRAKE JOB AND TOLD THAT FORD WOULD NOT WARRANTY THE PARTS IT WAS BEYOND THE WARRANTY. I WAS TOLD THERE WAS A RE-DESIGN OF THE BRAKE SHOES. THEY REPLACED ONE REAR ROTORS, "FREED UP" ONE REAR CALIPER. I DID ADVISE DRIVERS FRONT WAS SEIZING UP AT ONE POINT AS WELL. I WAS PROVIDED THE REAR ROTORS AND SHOES. THE SHOES WERE WELL WITHIN USABLE RANGE WHICH WAS NOTED BY MYSELF, ALSO A DIESEL MECHANIC AND A INDEPENDENT AUTO REPAIR SHOP. THE DAY I PICKED UP THE VEHICLE I WAS DRIVING HOME LOST ALL BRAKES. I HAD IT TOWED AT MY OWN EXPENSE THEN THEY DISCOVERED THE OTHER REAR CALIPER HAD IN FACT SEIZED LIKE I HAD TOLD THEM THEY REPLACED IT COST ME FOR THE REPAIR.THIS YEAR MAY 2013 WAS AGAIN NOTICED SMELL OF THE BRAKES BURNING, ALONG WITH FAMILIAR BOUNCING. ONLY THIS TIME I DROVE 8 MILES WHEN HEAVY SMOKE WAS COMING FROM FRONT WHEEL WHAT I TOLD THEM LAST TIME AND THEY DIDN'T FIX IT BACK TO THE DEALERSHIP IT WENT. ALTHOUGH THEY FIXED THE PROBLEM IT COST ME THE FEE FOR THE SERVICE. I PAID THE OUTRAGEOUS PRICE OF $2400.00 IN 2011 FOR THE EXTENDED WARRANTY KNOWING THIS TRUCK WOULD BE COSTING FAR MORE THAN THAT IN FUTURE. THE MYSTERY VIBRATION SOME EXPERIENCE THAT CANT BE "REPEATED" AT THE DEALERSHIP OTHER THAN THE CRAP OF TIRE INFLATION OR "ROAD FORCE BALANCING" WHICH THERE IS NO TIRE SHOP WITHIN 50 MILES OF ME THAT HAS EVER HEARD OF SUCH A THING IS MOST LIKELY THE BRAKES. *TR

NHTSA ODI #10522391

48,000 miles · Mar 29, 2013
Wheels

TL* THE CONTACT OWNS A 2005 FORD F-250 SD HARLEY DAVIDSON EDITION MOTORCYCLE. THE CONTACT STATED THAT THE FRONT DRIVER SIDE WHEEL WAS CRACKED ON THE OUTER RIM. THE CONTACT STATED THAT HE HAD EXPERIENCED THE FAILURE PREVIOUSLY AND THE WHEEL WOULD CAUSE THE TIRE TO LOSE PRESSURE. THE CONTACT HAD TO REMOVE THE WHEEL AND REPLACE IT…

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TL* THE CONTACT OWNS A 2005 FORD F-250 SD HARLEY DAVIDSON EDITION MOTORCYCLE. THE CONTACT STATED THAT THE FRONT DRIVER SIDE WHEEL WAS CRACKED ON THE OUTER RIM. THE CONTACT STATED THAT HE HAD EXPERIENCED THE FAILURE PREVIOUSLY AND THE WHEEL WOULD CAUSE THE TIRE TO LOSE PRESSURE. THE CONTACT HAD TO REMOVE THE WHEEL AND REPLACE IT WITH THE SPARE TIRE. THE CONTACT CALLED THE MANUFACTURER NUT WAS PROVIDED WITH NO ASSISTANCE. THE FAILURE MILEAGE WAS 48,000.

NHTSA ODI #10504964

84,465 miles · Mar 29, 2013
Service BrakesStructureSuspension

I NOTICED THAT WHEN I HIT A BUMP THE BED OF MY TRUCK BOUNCES ABOUT TWO INCHES, WHEN I LOOKED UNDER THE TRUCK I NOTICED ALL THE SUPPORTS UNDER THE BED WERE COMPLETELY ROTTED. I HAVE ALSO HAD PROBLEMS WITH MY BRAKES. IN LESS THAN 90,000 MILES I'VE REPLACED THREE BRAKE CALIPERS, TWO ROTORS, TWO SETS OF BRAKES, AND THE LAST TIME I…

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I NOTICED THAT WHEN I HIT A BUMP THE BED OF MY TRUCK BOUNCES ABOUT TWO INCHES, WHEN I LOOKED UNDER THE TRUCK I NOTICED ALL THE SUPPORTS UNDER THE BED WERE COMPLETELY ROTTED. I HAVE ALSO HAD PROBLEMS WITH MY BRAKES. IN LESS THAN 90,000 MILES I'VE REPLACED THREE BRAKE CALIPERS, TWO ROTORS, TWO SETS OF BRAKES, AND THE LAST TIME I HAD IT SERVICED THE BACKING PLATES WERE SO ROTTED THAT THE EMERGENCY BRAKE WOULDN'T WORK AND COULDN'T BE REPLACED WITHOUT ALSO REPLACING THE BACKING PLATES. I HAVE BEEN DRIVING FOR 50 YEARS AND HAVE NEVER EXPERIENCED THIS MUCH ROT. I FEEL THAT THE STRUCTURAL DAMAGE SHOULDN'T HAPPEN THIS SOON, AND FEEL THAT I SHOULDN'T BE RESPONSIBLE FOR THE COST TO REPAIR IT. *TR

NHTSA ODI #10504963

90,000 miles · Feb 25, 2013
Electrical System

FAILURE TO START, NO WARNING, NO CODES , TURNS OVER BUT NO FURTHER INFO. SENT TO THE DEALER FOR EVAL, FUEL INJECTOR CONTROL MODULE (FICM). FAILURE , AFTER REPLACING OF THE WIRELESS FOOT ASSEMBLY PEDAL 2 WEEKS AGO. JUST ANOTHER ONGOING ISSUE RELATED TO THIS 6.0 , WHICH PRIOR STALLS WITHOUT WARNING , REFUSE TO RUN WITHOUT MISHAP…

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FAILURE TO START, NO WARNING, NO CODES , TURNS OVER BUT NO FURTHER INFO. SENT TO THE DEALER FOR EVAL, FUEL INJECTOR CONTROL MODULE (FICM). FAILURE , AFTER REPLACING OF THE WIRELESS FOOT ASSEMBLY PEDAL 2 WEEKS AGO. JUST ANOTHER ONGOING ISSUE RELATED TO THIS 6.0 , WHICH PRIOR STALLS WITHOUT WARNING , REFUSE TO RUN WITHOUT MISHAPS FOR PERIOD OF TIME FORD SHOULD BE RESPONSIBLE TO FIX OR REPLACE THIS VEHICLE. *TR

NHTSA ODI #10499966

700 miles · Dec 5, 2012
SteeringSuspension

WHILE DRIVING DOWN THE ROAD, HIT A SMALL POTHOLE IN THE ROAD AND THE SUSPENSION STARTED TO VIOLENTLY SHAKE THE TRUCK ALONG WITH SEVERE STEERING WHEEL OSCILLATIONS. NO CONTROL OF THE VEHICLE UNTIL I COULD GET SLOWED DOWN ENOUGH TO STOP THE OSCILLATIONS. I HAVE HAD THIS HAPPEN ON MY TRUCK MULTIPLE TIMES THROUGHOUT THE YEARS AT S…

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WHILE DRIVING DOWN THE ROAD, HIT A SMALL POTHOLE IN THE ROAD AND THE SUSPENSION STARTED TO VIOLENTLY SHAKE THE TRUCK ALONG WITH SEVERE STEERING WHEEL OSCILLATIONS. NO CONTROL OF THE VEHICLE UNTIL I COULD GET SLOWED DOWN ENOUGH TO STOP THE OSCILLATIONS. I HAVE HAD THIS HAPPEN ON MY TRUCK MULTIPLE TIMES THROUGHOUT THE YEARS AT SPEEDS ANYWHERE FROM 30 TO 60 MPH AND CONTRARY TO OTHER REPORTS LISTED ON HERE, THE TIRE PRESSURE WAS CORRECT AND MADE NO DIFFERENCE. I HAVE PUT ON AFTERMARKET SUSPENSION AND TIRES SINCE THE ORIGINAL TIME THIS HAPPENED AND ADDED A STEERING STABILIZER WHICH HELPED TO KEEP THIS FROM OCCURRING BUT IT STILL HAPPENS ON OCCASION. THIS PROBLEM WAS BROUGHT UP TO MY DEALER AT THE BEGINNING AND THEY SAID THEY COULD FIND NO PROBLEMS. THE SHAKING AND BEATING OF THE VEHICLE WHEN THIS OCCURS IS UNBELIEVABLE. I FULLY BELIEVE THIS IS WHAT HAS CAUSED ME TO HAVE A BROKEN RIM, ELECTRICAL ISSUES, BRAKE PROBLEMS, AND WHAT I BELIEVE IS A CRACKED TURBO UP PIPE OR SOMETHING ELSE THAT IS ALLOWING EXHAUST FUMES INTO THE CAB. *TR

NHTSA ODI #10487500

130,000 miles · Sep 12, 2012
Electrical System

TL* THE CONTACT OWNS A 2005 FORD F-250 SD. WHILE DRIVING APPROXIMATELY 45 MPH, THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE WAS COASTED TO THE SIDE OF THE ROAD WHERE STARTER FLUID WAS DISPENSED INTO THE ENGINE AND VEHICLE WAS ABLE TO RESUME NORMAL OPERATION. THE FAILURE RECURRED FOUR TIMES. THE CONTAC REFERENCED NHTSA CAMPAIG…

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TL* THE CONTACT OWNS A 2005 FORD F-250 SD. WHILE DRIVING APPROXIMATELY 45 MPH, THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE WAS COASTED TO THE SIDE OF THE ROAD WHERE STARTER FLUID WAS DISPENSED INTO THE ENGINE AND VEHICLE WAS ABLE TO RESUME NORMAL OPERATION. THE FAILURE RECURRED FOUR TIMES. THE CONTAC REFERENCED NHTSA CAMPAIGN ID NUMBER 05V270000 (ELECTRICAL SYSTEM:WIRING) HOWEVER, THE VIN WAS INELIGIBLE FOR REPAIRS UNDER THE RECALL. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOTIFIED AND ADVISED THE CONTACT THAT THE ENGINEERS WOULD INVESTIGATE THE ENGINE STALLING MALFUNCTION. THE APPROXIMATE FAILURE MILEAGE WAS 130,000.

NHTSA ODI #10475226

Official recalls

3

11V352000 · Exterior Lighting:brake Lights; Exterior Lighting:tail Lights

Jul 13, 2011

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence & remedy

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Additional source detail variants (2)

Exterior Lighting:brake Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Exterior Lighting:tail Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

05V270000 · Electrical System:wiring

Jun 10, 2005

CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

Consequence & remedy

Consequence: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

Remedy: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

05V266000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

Jun 9, 2005

ON CERTAIN PICKUP TRUCKS AND CHASSIS CAB VEHICLES EQUIPPED WITH 5.4L OR 6.8L GASOLINE ENGINES, THE FUEL JUMPER LINE MAY HAVE AN INCORRECT END FORM.

Consequence & remedy

Consequence: THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE. IF THE FUEL LINE SEPARATES, AN OPERATOR MAY NOTICE A GASOLINE ODOR AND/OR FUEL ON THE GROUND, LOSS OF POWER, AND THE ENGINE WILL EVENTUALLY STALL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL AN EXTERNAL RETENTION CLIP AT THE FUEL JUMPER LINE TO THE MAIN FUEL BUNDLE CONNECTION. THE RECALL BEGAN ON JUNE 20, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA08007 · Violent Front End Oscillation

Opened Mar 14, 2008 · Closed Mar 31, 2009

Status: closed (inferred from source dates) · Suspension; Suspension:front

THIS INVESTIGATION WAS OPENED BASED ON 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL OSCILLATIONS AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN SURFACE.ODI WAS CONCERNED ABOUT THESE COMPLAINTS BECAUSE MANY OF THEM ALLEGED LOSS OF CONTROL AND THE LOSS OF CONTROL OCCURREDAT SPEEDS ABOVE 50 MILES PER HOUR.AT THE TIME THESE COMPLAINTS WERE RECEIVED, ODI WAS ALSO AWARE OF THE TSB 07-10-10 AND EARLY WARNING FIELD REPORTS THAT DISCUSSED THE SHIMMY CONDITION ON THE SUBJECT VEHICLES.SINCE OPENING THIS INVESTIGATION, ODI HAS CONFIRMED, BASED ON CONSUMER COMPLAINTS, WARRANTY DATA, TESTING CONDUCTED BY VRTC, AND ODI INSPECTION OF COMPLAINT VEHICLES, THAT THE OWNERS OF THE SUBJECT VEHICLES ARE EXPERIENCING SHIMMY EVENTS ON THEIR VEHICLES.HOWEVER, ODI HAS ALSO CONFIRMED THAT OWNERS TYPICALLY DO NOT MAINTAIN THEIR TIRES AT THE PRESSURES RECOMMENDED BY FORD ON THE TIRE LABEL.FURTHER, ODI HAS FOUND THAT IN ORDER FOR SHIMMY TO OCCUR, TIRE PRESSURES MUST BE SUBSTANTIALLY BELOW (AT LEAST 20%) THOSE SPECIFIED ON THE VEHICLE TIRE LABEL.ODI CONSIDERS THESE UNSAFE TIRE CONDITIONS TO BE THE RESULT OF ONE OF THREE TYPICAL SITUATIONS.THE TIRES ARE BEING IMPROPERLY MAINTAINED, THE OWNERS ARE INTENTIONALLY SETTING THE TIRE PRESSURES LOW TO ENHANCE RIDE QUALITY, OR AFTERMARKET TIRES (NOT DESIGNED FOR USE ON THE VEHICLE) ARE INSTALLED TO CHANGE THE APPEARANCE OR FUNCTION OF THE VEHICLE.THE SUBJECT VEHICLES ARE INTENDED AND DESIGNED TO BE USED AS HEAVY DUTY VEHICLES AND AS SUCH REQUIRE THAT THE TIRES BE CAPABLE OF HANDLING THE LOADS FOR WHICH THE VEHICLE IS DESIGNED AND MARKETED.IN ORDER FOR THE TIRES TO BE CAPABLE OF HANDLING THESE LOADS, THE PROPER TIRE PRESSURE MUST BE MAINTAINED.IN LIGHT OF THE INFORMATION GATHERED IN THIS INVESTIGATION AND FORD'S AGREEMENT TO NOTIFY SUBJECT VEHICLE OWNERS (NOW AND EVERY TWO YEARS UNTIL THE VEHICLES REACH TEN YEARS FROM THEIR PRODUCTION DATE) ABOUT THE IMPORTANCE OF MAINTAINING PROPER TIRE PRESSURES ON THEIR VEHICLES, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (2)

Suspension

THIS INVESTIGATION WAS OPENED BASED ON 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL OSCILLATIONS AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN SURFACE.ODI WAS CONCERNED ABOUT THESE COMPLAINTS BECAUSE MANY OF THEM ALLEGED LOSS OF CONTROL AND THE LOSS OF CONTROL OCCURREDAT SPEEDS ABOVE 50 MILES PER HOUR.AT THE TIME THESE COMPLAINTS WERE RECEIVED, ODI WAS ALSO AWARE OF THE TSB 07-10-10 AND EARLY WARNING FIELD REPORTS THAT DISCUSSED THE SHIMMY CONDITION ON THE SUBJECT VEHICLES.SINCE OPENING THIS INVESTIGATION, ODI HAS CONFIRMED, BASED ON CONSUMER COMPLAINTS, WARRANTY DATA, TESTING CONDUCTED BY VRTC, AND ODI INSPECTION OF COMPLAINT VEHICLES, THAT THE OWNERS OF THE SUBJECT VEHICLES ARE EXPERIENCING SHIMMY EVENTS ON THEIR VEHICLES.HOWEVER, ODI HAS ALSO CONFIRMED THAT OWNERS TYPICALLY DO NOT MAINTAIN THEIR TIRES AT THE PRESSURES RECOMMENDED BY FORD ON THE TIRE LABEL.FURTHER, ODI HAS FOUND THAT IN ORDER FOR SHIMMY TO OCCUR, TIRE PRESSURES MUST BE SUBSTANTIALLY BELOW (AT LEAST 20%) THOSE SPECIFIED ON THE VEHICLE TIRE LABEL.ODI CONSIDERS THESE UNSAFE TIRE CONDITIONS TO BE THE RESULT OF ONE OF THREE TYPICAL SITUATIONS.THE TIRES ARE BEING IMPROPERLY MAINTAINED, THE OWNERS ARE INTENTIONALLY SETTING THE TIRE PRESSURES LOW TO ENHANCE RIDE QUALITY, OR AFTERMARKET TIRES (NOT DESIGNED FOR USE ON THE VEHICLE) ARE INSTALLED TO CHANGE THE APPEARANCE OR FUNCTION OF THE VEHICLE.THE SUBJECT VEHICLES ARE INTENDED AND DESIGNED TO BE USED AS HEAVY DUTY VEHICLES AND AS SUCH REQUIRE THAT THE TIRES BE CAPABLE OF HANDLING THE LOADS FOR WHICH THE VEHICLE IS DESIGNED AND MARKETED.IN ORDER FOR THE TIRES TO BE CAPABLE OF HANDLING THESE LOADS, THE PROPER TIRE PRESSURE MUST BE MAINTAINED.IN LIGHT OF THE INFORMATION GATHERED IN THIS INVESTIGATION AND FORD'S AGREEMENT TO NOTIFY SUBJECT VEHICLE OWNERS (NOW AND EVERY TWO YEARS UNTIL THE VEHICLES REACH TEN YEARS FROM THEIR PRODUCTION DATE) ABOUT THE IMPORTANCE OF MAINTAINING PROPER TIRE PRESSURES ON THEIR VEHICLES, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Suspension:front

THIS INVESTIGATION WAS OPENED BASED ON 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL OSCILLATIONS AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN SURFACE.ODI WAS CONCERNED ABOUT THESE COMPLAINTS BECAUSE MANY OF THEM ALLEGED LOSS OF CONTROL AND THE LOSS OF CONTROL OCCURREDAT SPEEDS ABOVE 50 MILES PER HOUR.AT THE TIME THESE COMPLAINTS WERE RECEIVED, ODI WAS ALSO AWARE OF THE TSB 07-10-10 AND EARLY WARNING FIELD REPORTS THAT DISCUSSED THE SHIMMY CONDITION ON THE SUBJECT VEHICLES.SINCE OPENING THIS INVESTIGATION, ODI HAS CONFIRMED, BASED ON CONSUMER COMPLAINTS, WARRANTY DATA, TESTING CONDUCTED BY VRTC, AND ODI INSPECTION OF COMPLAINT VEHICLES, THAT THE OWNERS OF THE SUBJECT VEHICLES ARE EXPERIENCING SHIMMY EVENTS ON THEIR VEHICLES.HOWEVER, ODI HAS ALSO CONFIRMED THAT OWNERS TYPICALLY DO NOT MAINTAIN THEIR TIRES AT THE PRESSURES RECOMMENDED BY FORD ON THE TIRE LABEL.FURTHER, ODI HAS FOUND THAT IN ORDER FOR SHIMMY TO OCCUR, TIRE PRESSURES MUST BE SUBSTANTIALLY BELOW (AT LEAST 20%) THOSE SPECIFIED ON THE VEHICLE TIRE LABEL.ODI CONSIDERS THESE UNSAFE TIRE CONDITIONS TO BE THE RESULT OF ONE OF THREE TYPICAL SITUATIONS.THE TIRES ARE BEING IMPROPERLY MAINTAINED, THE OWNERS ARE INTENTIONALLY SETTING THE TIRE PRESSURES LOW TO ENHANCE RIDE QUALITY, OR AFTERMARKET TIRES (NOT DESIGNED FOR USE ON THE VEHICLE) ARE INSTALLED TO CHANGE THE APPEARANCE OR FUNCTION OF THE VEHICLE.THE SUBJECT VEHICLES ARE INTENDED AND DESIGNED TO BE USED AS HEAVY DUTY VEHICLES AND AS SUCH REQUIRE THAT THE TIRES BE CAPABLE OF HANDLING THE LOADS FOR WHICH THE VEHICLE IS DESIGNED AND MARKETED.IN ORDER FOR THE TIRES TO BE CAPABLE OF HANDLING THESE LOADS, THE PROPER TIRE PRESSURE MUST BE MAINTAINED.IN LIGHT OF THE INFORMATION GATHERED IN THIS INVESTIGATION AND FORD'S AGREEMENT TO NOTIFY SUBJECT VEHICLE OWNERS (NOW AND EVERY TWO YEARS UNTIL THE VEHICLES REACH TEN YEARS FROM THEIR PRODUCTION DATE) ABOUT THE IMPORTANCE OF MAINTAINING PROPER TIRE PRESSURES ON THEIR VEHICLES, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE07057 · Violent Front End Oscillation

Opened Nov 15, 2007 · Closed Mar 14, 2008

Status: closed (inferred from source dates) · Suspension; Suspension:front

ODI HAS RECEIVED 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL SHIMMY AND OSCILLATIONS COMMENCING AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN ROAD SURFACE. THE MAJORITY OF THESE INCIDENTS OCCURRED AT SPEEDS OF 50 MPH OR GREATER.THIRTEEN OF THE COMPLAINTS RECEIVED BY ODI ALLEGE LOSS OF STEERING CONTROL AND THAT THE VEHICLE CHANGED DRIVING LANES UNCONTROLLABLY.FOUR OF THE COMPLAINTS RECEIVED BY ODI ALLEGE THAT THE VEHICLE LEFT THE ROAD SURFACE AS A RESULT OF THE VIOLENT SUSPENSION AND STEERING WHEEL OSCILLATIONS.IN ONE CASE THE CONSUMER ALLEGES THAT AFTER THE VEHICLE LEFT THE ROAD SURFACE, IT CRASHED INTO A WOODED AREA.ADDITIONALFACTORS CONTRIBUTING TO THE OPENING OF THIS EA WERE EARLY WARNING FIELD REPORTS,SUBMITTED BY FORD, DESCRIBING SUSPENSION SHIMMY / OSCILLATIONSAND A FORD TSB (07-10-10) DESCRIBING THE SUSPENSION SHIMMY ISSUE AND HOW TO REPAIR THE PROBLEM.FORD HAS DESCRIBED SHIMMY AS SELF-EXCITED OSCILLATION OF THE STEERING WHEELS WITH ACCOMPANYING WHEEL TRAMP.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA) TO DETERMINE IF THE SHIMMY CONDITION THAT OCCURS ON THE SUBJECT VEHICLES CREATES A CONDITION WHERE THE VEHICLE BECOMES DIFFICULT TO CONTROL OR STARTLES THE DRIVER, THUS PRESENTING A SAFETY RISK.

Additional source detail variants (2)

Suspension

ODI HAS RECEIVED 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL SHIMMY AND OSCILLATIONS COMMENCING AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN ROAD SURFACE. THE MAJORITY OF THESE INCIDENTS OCCURRED AT SPEEDS OF 50 MPH OR GREATER.THIRTEEN OF THE COMPLAINTS RECEIVED BY ODI ALLEGE LOSS OF STEERING CONTROL AND THAT THE VEHICLE CHANGED DRIVING LANES UNCONTROLLABLY.FOUR OF THE COMPLAINTS RECEIVED BY ODI ALLEGE THAT THE VEHICLE LEFT THE ROAD SURFACE AS A RESULT OF THE VIOLENT SUSPENSION AND STEERING WHEEL OSCILLATIONS.IN ONE CASE THE CONSUMER ALLEGES THAT AFTER THE VEHICLE LEFT THE ROAD SURFACE, IT CRASHED INTO A WOODED AREA.ADDITIONALFACTORS CONTRIBUTING TO THE OPENING OF THIS EA WERE EARLY WARNING FIELD REPORTS,SUBMITTED BY FORD, DESCRIBING SUSPENSION SHIMMY / OSCILLATIONSAND A FORD TSB (07-10-10) DESCRIBING THE SUSPENSION SHIMMY ISSUE AND HOW TO REPAIR THE PROBLEM.FORD HAS DESCRIBED SHIMMY AS SELF-EXCITED OSCILLATION OF THE STEERING WHEELS WITH ACCOMPANYING WHEEL TRAMP.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA) TO DETERMINE IF THE SHIMMY CONDITION THAT OCCURS ON THE SUBJECT VEHICLES CREATES A CONDITION WHERE THE VEHICLE BECOMES DIFFICULT TO CONTROL OR STARTLES THE DRIVER, THUS PRESENTING A SAFETY RISK.

Suspension:front

ODI HAS RECEIVED 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL SHIMMY AND OSCILLATIONS COMMENCING AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN ROAD SURFACE. THE MAJORITY OF THESE INCIDENTS OCCURRED AT SPEEDS OF 50 MPH OR GREATER.THIRTEEN OF THE COMPLAINTS RECEIVED BY ODI ALLEGE LOSS OF STEERING CONTROL AND THAT THE VEHICLE CHANGED DRIVING LANES UNCONTROLLABLY.FOUR OF THE COMPLAINTS RECEIVED BY ODI ALLEGE THAT THE VEHICLE LEFT THE ROAD SURFACE AS A RESULT OF THE VIOLENT SUSPENSION AND STEERING WHEEL OSCILLATIONS.IN ONE CASE THE CONSUMER ALLEGES THAT AFTER THE VEHICLE LEFT THE ROAD SURFACE, IT CRASHED INTO A WOODED AREA.ADDITIONALFACTORS CONTRIBUTING TO THE OPENING OF THIS EA WERE EARLY WARNING FIELD REPORTS,SUBMITTED BY FORD, DESCRIBING SUSPENSION SHIMMY / OSCILLATIONSAND A FORD TSB (07-10-10) DESCRIBING THE SUSPENSION SHIMMY ISSUE AND HOW TO REPAIR THE PROBLEM.FORD HAS DESCRIBED SHIMMY AS SELF-EXCITED OSCILLATION OF THE STEERING WHEELS WITH ACCOMPANYING WHEEL TRAMP.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA) TO DETERMINE IF THE SHIMMY CONDITION THAT OCCURS ON THE SUBJECT VEHICLES CREATES A CONDITION WHERE THE VEHICLE BECOMES DIFFICULT TO CONTROL OR STARTLES THE DRIVER, THUS PRESENTING A SAFETY RISK.