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2005 Ford F-250 Sd

Owner reports · Recalls · Investigations

More warning signs than most F-250 Sd years

Owner complaints for the 2005 Ford F-250 Sd are substantially higher than the model-year median of 89.

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When problems were reported

Mileage at the reported incident

269 reports with mileage · 26 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 118 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 37 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports6 fire reports8 injury reports

Engine And Engine Cooling complaints

37 reports
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40,100 miles · Oct 10, 2007
Engine And Engine Cooling

I HAVE A 2005 FORD F-250 SUPER DUTY WHICH I BOUGHT IN JULY OF 2005 (OWN IT FOR 27 MONTHS) BRAND NEW. RECENTLY (3 MONTHS AGO) THE CHECK ENGINE LIGHT CAME ON AND I TOOK IT TO THE DEALER AND THEY SAID THAT THEY COULD NOT FIND ANYTHING WRONG AND THAT THEY RESET THE COMPUTER. AT THAT TIME MY VEHICLE WAS UNDER WARRANTY. MY CHECK ENGIN…

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I HAVE A 2005 FORD F-250 SUPER DUTY WHICH I BOUGHT IN JULY OF 2005 (OWN IT FOR 27 MONTHS) BRAND NEW. RECENTLY (3 MONTHS AGO) THE CHECK ENGINE LIGHT CAME ON AND I TOOK IT TO THE DEALER AND THEY SAID THAT THEY COULD NOT FIND ANYTHING WRONG AND THAT THEY RESET THE COMPUTER. AT THAT TIME MY VEHICLE WAS UNDER WARRANTY. MY CHECK ENGINE LIGHT CAME ON AGAIN LAST WEEK AND ONCE AGAIN I TOOK IT IN TO THE DEALERSHIP. NOW THE VEHICLE HAS 40000 MILE AND IT IS PAST THE WARRANTY PERIOD (36000). THEY ARE NOW TELLING ME THAT THE ENGINE NEEDS MAJOR REPAIR AND THAT IT WILL NEED $2600 DOLLARS WORTH OF REPAIR AND IT COULD BE MORE ONCE THEY TAKE THE ENGINE APART. I CALLED FORD CUSTOMER SERVICE TO FILE A COMPLAINT SINCE THE TRUCK IS ONLY TWO YEARS OLD AND I DON'T USE IT FOR ANY COMMERCIAL BUSINESS. I ONLY USE MY TRUCK FOR YARD WORK AND A MEANS OF TRANSPORTATION. THEY SAID THAT WHAT I NEED TO DO IS HAVE THE DEALERSHIP TAKE THE ENGINE APART (WHICH I WOULD HAVE TO PAY FOR) AND THEN THEY WOULD DECIDE IF THEY COULD DO ANYTHING. I SAID WHAT IF THE DEALERSHIP TELLS ME THAT THE TRUCK NEEDS $5000 WORTH OF WORK WHO WOULD BE RESPONSIBLE FOR THAT. THEY TOLD ME THAT IT COULD BE BECAUSE I DID NOT CHANGE THE ENGINE OIL AND THEY WOULD NOT COVER IT IN THAT CASE. I THEN TOLD THEM THAT SOME OF THE THINGS THAT THEY WANT TO REPLACE IS THE ALTERNATOR, TIMING BELT AND TIMING CHAIN. WHAT DOES ALL THIS HAVE TO DO WITH THE OIL CHANGES. THEY TOLD ME THAT THE ONLY SOLUTION IS TO HAVE THE DEALER TAKE APART THE ENGINE AND THEY WOULD SEE FROM THERE. *JB

NHTSA ODI #10205375

22,000 miles · Sep 30, 2007
Engine And Engine CoolingVehicle Speed ControlFire

I HAVE A 2005 FORD F-250 SUPER DUTY I HAVE BEEN HAVING PROBLEMS WITH THIS TRUCK SINCE JAN OF 2206 I BROUGHT IT IN FOR AN UPDATE AND IT HASN'T RUN RIGHT SINCE THEN. IT FIRST STARTED WITH SPEED BUCKING. SO BROUGHT IT BACK THEY SAID IT WAS FIXED ON MY WAY HOME IT STARTED AGAIN THEN IN HAS NO POWER THAN IT WONT SHIFT .. THIS HAS BE…

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I HAVE A 2005 FORD F-250 SUPER DUTY I HAVE BEEN HAVING PROBLEMS WITH THIS TRUCK SINCE JAN OF 2206 I BROUGHT IT IN FOR AN UPDATE AND IT HASN'T RUN RIGHT SINCE THEN. IT FIRST STARTED WITH SPEED BUCKING. SO BROUGHT IT BACK THEY SAID IT WAS FIXED ON MY WAY HOME IT STARTED AGAIN THEN IN HAS NO POWER THAN IT WONT SHIFT .. THIS HAS BEEN GOING ON AND ON .. THEN IN MAY OF 2007 THE MOTOR BLEW-UP AFTER SITTING AT FORD FOR 9 WEEK I GET IN BACK STILL DOING THE SAME THING I CALLED FORD CUSTOMER CARE AND THEY SENT ME BACK TO THE DEALERSHIP SO I AM NOW HERE WRITING YOU HELP ME PLEASE I CAN AFFORD TO TRADE IT IN ... *TR

NHTSA ODI #10204495

22,000 miles · Aug 9, 2007
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2005 FORD F-250 SD. WHILE DRIVING 70 MPH, THE STEERING WHEEL AND THE FRONT END OF THE VEHICLE WOULD SHAKE UNCONTROLLABLY. THE SHAKING WOULD NOT STOP UNTIL THE VEHICLE CAME TO A COMPLETE STOP. THE DEALER WAS UNABLE TO DUPLICATE THE FAILURE. THE CURRENT MILEAGE WAS 30,000 AND FAILURE MILEAGE WAS 22,000.

NHTSA ODI #10198977

25,000 miles · Jan 23, 2007
Electrical SystemEngine And Engine CoolingStructure

THE TRUCK IS LEAKING WATER, OVERHEATING, THE TURBO HAS BEEN REPLACED. I CAN NOT FIND THE LEAK, TURBO IS MESSED UP AGAIN IT WAS IN THE SHOP TWO TIMES FOR THIS AND IT KEEPS DOING THE SAME THING. ALSO LEAKING ANTI FREEZE. *NM

NHTSA ODI #10179436

16,200 miles · Oct 2, 2006
Engine And Engine Cooling

PURCHASED 2005 F250 6.0 DIESEL NEW SEPT. 2004. ON JULY 29,2006, (16,000 MILES), TRUCK BEGAN TO LOSE POWER ON HILLS IN TOW MODE (5,500 LBS. TRLR.). THE ENGINE RPM INCREASES,THE ACCELERATOR IS ALMOST TO THE FLOOR, THE TRUCK BEGINS TO SLOW DOWN AS IF THERE IS SLIPPING IN THE DRIVELINE. TOOK IT TO THE FIRST OF 2 DEALERSHIPS WHO …

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PURCHASED 2005 F250 6.0 DIESEL NEW SEPT. 2004. ON JULY 29,2006, (16,000 MILES), TRUCK BEGAN TO LOSE POWER ON HILLS IN TOW MODE (5,500 LBS. TRLR.). THE ENGINE RPM INCREASES,THE ACCELERATOR IS ALMOST TO THE FLOOR, THE TRUCK BEGINS TO SLOW DOWN AS IF THERE IS SLIPPING IN THE DRIVELINE. TOOK IT TO THE FIRST OF 2 DEALERSHIPS WHO REPLACED SEVERAL PARTS WITH NO IMPROVEMENT. FIRST REPLACED THE ELECTRIC COOLING FAN. THEN THE A THERMOSTAT. THEN THEY REPLACED THE THERMOSTAT AGAIN (FIRST REPLACEMENT MUST HAVE BEEN BAD). THEN THEY SWITCHED COMPUTERS WITH AN EMPLOYEE'S TRUCK AND DROVE IT. NO CHANGE, SO THEY SWITCHED THEM BACK. THEN THEY TOOK THE EMPLOYEE'S TRUCK AND ATTACHED MY TRAILER FOR A TEST DRIVE. IT DROVE GREAT, NO PROBLEMS AT ALL. THEN THEY PUT THE TRAILER BACK ON MY TRUCK AND DROVE IT AGAIN. THE PROBLEMS WERE STILL THERE. THAT IS WHEN THEY THREW UP THEIR HANDS AND SAID THEY HAD NO IDEA WHAT WAS WRONG, BUT THE TRUCK WAS DEFINITELY NOT PERFORMING NORMALLY. NEXT I TOOK IT TO ANOTHER DEALERSHIP IN A NEARBY TOWN. THEY HAVE BEEN TRYING TO ISOLATE THE PROBLEM FOR THE PAST 3 WEEKS WITH NO RESULTS TO DATE. THEY HAVE INSTALLED DATA RECORDERS TWICE AND REPLACED THE ENGINE OIL COOLER. IT DID NOT STOP THE PROBLEM. TRUCK IS AT DEALERSHIP THIS MORNING. OCT. 2. THE LOSS OF POWER SYMPTOMS HAVE OCCURRED APPROXIMATELY 30 TO 50 TIMES SINCE IT BEGAN AT THE 16000 MILE POINT, ON JULY 29. THE TRUCK HAS BEEN IN THE SHOP FOR DIAGNOSIS AND REPAIR 14 TIMES. ON 2 OCCASIONS ON THE INTERSTATE, I BARELY AVOIDED A CATASTROPHIC COLLISION WITH 18-WHEELERS BECAUSE MY TRUCK LOST POWER GOING UP A HILL AND THE SEMI DIRECTLY BEHIND ME KEPT HIS POWER ON SINCE I DID NOT SHOW ANY BRAKE LIGHTS WHEN I SLOWED, HE ALMOST TOOK THE CORNER OFF MY TRAILER. IT IS DANGEROUS ENOUGH ON THE HIGHWAYS WITHOUT HAVING TO DEAL WITH A TRUCK THAT ISN'T SAFE. *JB

NHTSA ODI #10169766

4,869 miles · Jul 11, 2006
Electrical SystemEngine And Engine CoolingPower TrainInjury

I COULD HAVE BEEN KILLED. IN SEPT. 2005 I LEASED A F250 AND SINCE IT HAS GIVEN ME NOTHING BUT TROUBLE. EXHAUST PROBLEMS (3 TIMES FOR THAT) INJECTOR FAILED, MANY LITTLE BUGS THAT THE DEALER CANT FIX. ON 6-24-06 ON I-94 DOING A 65-68 MPH, THE ENGINE HESITATES FOR A SECOND THEN SUDDENLY THE WHEELS LOCKED UP AND I LOST CONTROL, SKI…

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I COULD HAVE BEEN KILLED. IN SEPT. 2005 I LEASED A F250 AND SINCE IT HAS GIVEN ME NOTHING BUT TROUBLE. EXHAUST PROBLEMS (3 TIMES FOR THAT) INJECTOR FAILED, MANY LITTLE BUGS THAT THE DEALER CANT FIX. ON 6-24-06 ON I-94 DOING A 65-68 MPH, THE ENGINE HESITATES FOR A SECOND THEN SUDDENLY THE WHEELS LOCKED UP AND I LOST CONTROL, SKIDDING ALMOST HITTING 3 OTHER CARS AND THE WALL ON THE SHOULDER. FINALLY AFTER STEERING TO THE SHOULDER - STOPPED AND BASICALLY HAD A PANIC ATTACK, SAW MY LIFE FLASH BEFORE MY EYES. SAT FOR A COUPLE MINUTES THEN GOT OUT TO LOOK AT THE WHEELS AND UNDER THE TRUCK FOR ANY CLUES AS TO WHAT HAD JUST HAPPENED. I START UP AND STROLL ALONG THE SHOULDER TO THE NEAREST EXIT THE TOW / HAUL LIGHT IS FLASHING ON AND OFF. DRIVE ABOUT 30 MPH ON A CITY ROAD WITH MY FLASHERS ON.. NOT BUT A 1/8 OF A MILE IT LOCKS UP AGAIN AND THEN FREES UP, AND ROLLS. I AM NOW FREAKING OUT. AND NOW THE ENGINE LIGHT IS ON . CALLED FORD ROADSIDE I AM A WRECK! I'LL NEVER PUT MY 4 MONTH DAUGHTER IN IT. FIRST DIAGNOSIS 3 DAYS LATER AFTER THE LOCK UP HAPPENED TO THE MECHANIC TEST DRIVING THE TRUCK THEY GUESS THE RANGE SENSOR IN THE TRANSMISSION AND TWO DAYS LATER CALLED TO TELL ME IT WAS READY. 1 HOUR LATER THE SERVICE TECH CALLED ,SAID WE NEED TO KEEP IT LONGER 2 WKS LATER THEY DIAGNOSE THAT A MAIN WIRING HARNESS WAS LEANING AGAINST THE EXHAUST AND BURNED UP SHORTING THE COMPUTER & TOLD THE TRANS TO SHIFT. I TOLD THEM I DO NOT WANT THE TRUCK. I DON'T FEEL SAFE AND WON'T RISK MY LIFE OR MY FAMILY. FORD LEGAL FINALLY CONTACTED THE DEALERSHIP AFTER MANY CONTACTS TO THEM AND UPON THEIR DECISION 3 WKS AFTER THEY TOWED IT I MUST ACCEPT THIS VEHICLE, BECAUSE IT IS "SUPPOSEDLY" FIXED. I FEEL THAT FORD IS NOT TAKING THIS CASE SERIOUSLY, AND I WONT FEEL SAFE DRIVING THIS TRUCK AGAIN. MY SERVICE DIRECTOR AMONG MANY OF THE SERVICE AGENTS AT THE DEALERSHIP AS WELL AS THE FORD FACTORY REP. SAY THAT THEY WOULD NOT FEEL SAFE DRIVING IN THIS TRUCK IF IT WERE THEIR TRUCK, AND WOULD NOT DRIVE IT. *JB

NHTSA ODI #10162167

126,000 miles · May 30, 2006
Engine And Engine Cooling

DT*: THE CONTACT STATED WHILE CHECKING THE OIL, WATER WAS NOTICED ON THE UNDER SIDE OF THE HOOD. THE DEALERSHIP REPAIRED THE INNER COOLER. THEN, AFTER DRIVING THE VEHICLE FOR ANOTHER 1500 MILES THIS PROBLEM OCCURRED AGAIN. THE DEALERSHIP DETERMINED THE HEADS OR HEAD GASKET NEEDS TO BE REPLACED, BUT IS UNCERTAIN.

NHTSA ODI #10158560

7,500 miles · May 18, 2006
Engine And Engine CoolingFire

5/13/06 I CAME HOME FROM ABOUT A 75 MILE DRIVE, PULLING A HORSE TRAILER IN MY 2005 F250 6.0 POWER STROKE. I WENT IN THE HOUSE AND LESS THAN 10 MINUTES LATER, MY GIRLFRIEND ASKED WHY IS YOUR TRUCK STEAMING? I COULD TELL IT WAS SMOKE. I WAS ABLE TO GET A FEW ITEMS OUT AND NOTICED THE PAINT BUBBLING ON THE HOOD. I UNHOOKED THE T…

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5/13/06 I CAME HOME FROM ABOUT A 75 MILE DRIVE, PULLING A HORSE TRAILER IN MY 2005 F250 6.0 POWER STROKE. I WENT IN THE HOUSE AND LESS THAN 10 MINUTES LATER, MY GIRLFRIEND ASKED WHY IS YOUR TRUCK STEAMING? I COULD TELL IT WAS SMOKE. I WAS ABLE TO GET A FEW ITEMS OUT AND NOTICED THE PAINT BUBBLING ON THE HOOD. I UNHOOKED THE TRAILER AND WAS ABLE TO MOVE THE TRUCK ABOUT 100 FEET, LESS THAN A MINUTE LATER THE TRUCK WAS TOTALLY ENGULFED IN FLAMES. A TOTAL LOSS. IT HAD LESS THAN 8000 MILES. I HAD TOOLS, TOOLBOX, CAR SEAT, AND OVER $2800 IN TIRES WHEELS AND LIFT THAT WERE 2 MONTHS OLD. I HAD FULL COVERAGE INSURANCE. THEY OFFERED ME $12000 LESS THAN A NEW TRUCK, AND THAT INCLUDED THE REST OF MY PROPERTY. TODAY I TALKED TO SOMEONE THAT LIVES 20 MILES FROM ME, THEY HAD AN 2004 F250 POWERSTROKE. SAME THING HAPPENED TO THEM 11 MONTHS AGO, PARKED THE TRUCK A FEW MINUTES LATER IT'S ON FIRE. THANKS FORD! *NM

NHTSA ODI #10157829

3,400 miles · May 18, 2006
Engine And Engine Cooling

F-250 SD 4X4 SHORT BED PU 5.4L GAS ENGINE 4.10 REAR END LACKS POWER TO TOW A 5TH WHEEL (7800 LBS.) UP GRADES ON NATIONAL HIGHWAYS. VEHICLE STRUGGLES AT 45 MPH TO MAKE THE HILLS ENGINE REQUIRES OVER 4000 RPM TO MAINTAIN OR IMPROVE SPEED. VEHICLE GETS 6 MPG WHILE TOWING. *NM

NHTSA ODI #10157820

157,100 miles · Dec 10, 2005
Engine And Engine Cooling

BLOWN SPARK PLUG. TRASHED HEAD. TRUCK IS UNDRIVABLE. *NM

NHTSA ODI #10144884

Official recalls

3

11V352000 · Exterior Lighting:brake Lights; Exterior Lighting:tail Lights

Jul 13, 2011

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence & remedy

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Additional source detail variants (2)

Exterior Lighting:brake Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Exterior Lighting:tail Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

05V270000 · Electrical System:wiring

Jun 10, 2005

CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

Consequence & remedy

Consequence: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

Remedy: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

05V266000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

Jun 9, 2005

ON CERTAIN PICKUP TRUCKS AND CHASSIS CAB VEHICLES EQUIPPED WITH 5.4L OR 6.8L GASOLINE ENGINES, THE FUEL JUMPER LINE MAY HAVE AN INCORRECT END FORM.

Consequence & remedy

Consequence: THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE. IF THE FUEL LINE SEPARATES, AN OPERATOR MAY NOTICE A GASOLINE ODOR AND/OR FUEL ON THE GROUND, LOSS OF POWER, AND THE ENGINE WILL EVENTUALLY STALL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL AN EXTERNAL RETENTION CLIP AT THE FUEL JUMPER LINE TO THE MAIN FUEL BUNDLE CONNECTION. THE RECALL BEGAN ON JUNE 20, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA08007 · Violent Front End Oscillation

Opened Mar 14, 2008 · Closed Mar 31, 2009

Status: closed (inferred from source dates) · Suspension; Suspension:front

THIS INVESTIGATION WAS OPENED BASED ON 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL OSCILLATIONS AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN SURFACE.ODI WAS CONCERNED ABOUT THESE COMPLAINTS BECAUSE MANY OF THEM ALLEGED LOSS OF CONTROL AND THE LOSS OF CONTROL OCCURREDAT SPEEDS ABOVE 50 MILES PER HOUR.AT THE TIME THESE COMPLAINTS WERE RECEIVED, ODI WAS ALSO AWARE OF THE TSB 07-10-10 AND EARLY WARNING FIELD REPORTS THAT DISCUSSED THE SHIMMY CONDITION ON THE SUBJECT VEHICLES.SINCE OPENING THIS INVESTIGATION, ODI HAS CONFIRMED, BASED ON CONSUMER COMPLAINTS, WARRANTY DATA, TESTING CONDUCTED BY VRTC, AND ODI INSPECTION OF COMPLAINT VEHICLES, THAT THE OWNERS OF THE SUBJECT VEHICLES ARE EXPERIENCING SHIMMY EVENTS ON THEIR VEHICLES.HOWEVER, ODI HAS ALSO CONFIRMED THAT OWNERS TYPICALLY DO NOT MAINTAIN THEIR TIRES AT THE PRESSURES RECOMMENDED BY FORD ON THE TIRE LABEL.FURTHER, ODI HAS FOUND THAT IN ORDER FOR SHIMMY TO OCCUR, TIRE PRESSURES MUST BE SUBSTANTIALLY BELOW (AT LEAST 20%) THOSE SPECIFIED ON THE VEHICLE TIRE LABEL.ODI CONSIDERS THESE UNSAFE TIRE CONDITIONS TO BE THE RESULT OF ONE OF THREE TYPICAL SITUATIONS.THE TIRES ARE BEING IMPROPERLY MAINTAINED, THE OWNERS ARE INTENTIONALLY SETTING THE TIRE PRESSURES LOW TO ENHANCE RIDE QUALITY, OR AFTERMARKET TIRES (NOT DESIGNED FOR USE ON THE VEHICLE) ARE INSTALLED TO CHANGE THE APPEARANCE OR FUNCTION OF THE VEHICLE.THE SUBJECT VEHICLES ARE INTENDED AND DESIGNED TO BE USED AS HEAVY DUTY VEHICLES AND AS SUCH REQUIRE THAT THE TIRES BE CAPABLE OF HANDLING THE LOADS FOR WHICH THE VEHICLE IS DESIGNED AND MARKETED.IN ORDER FOR THE TIRES TO BE CAPABLE OF HANDLING THESE LOADS, THE PROPER TIRE PRESSURE MUST BE MAINTAINED.IN LIGHT OF THE INFORMATION GATHERED IN THIS INVESTIGATION AND FORD'S AGREEMENT TO NOTIFY SUBJECT VEHICLE OWNERS (NOW AND EVERY TWO YEARS UNTIL THE VEHICLES REACH TEN YEARS FROM THEIR PRODUCTION DATE) ABOUT THE IMPORTANCE OF MAINTAINING PROPER TIRE PRESSURES ON THEIR VEHICLES, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (2)

Suspension

THIS INVESTIGATION WAS OPENED BASED ON 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL OSCILLATIONS AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN SURFACE.ODI WAS CONCERNED ABOUT THESE COMPLAINTS BECAUSE MANY OF THEM ALLEGED LOSS OF CONTROL AND THE LOSS OF CONTROL OCCURREDAT SPEEDS ABOVE 50 MILES PER HOUR.AT THE TIME THESE COMPLAINTS WERE RECEIVED, ODI WAS ALSO AWARE OF THE TSB 07-10-10 AND EARLY WARNING FIELD REPORTS THAT DISCUSSED THE SHIMMY CONDITION ON THE SUBJECT VEHICLES.SINCE OPENING THIS INVESTIGATION, ODI HAS CONFIRMED, BASED ON CONSUMER COMPLAINTS, WARRANTY DATA, TESTING CONDUCTED BY VRTC, AND ODI INSPECTION OF COMPLAINT VEHICLES, THAT THE OWNERS OF THE SUBJECT VEHICLES ARE EXPERIENCING SHIMMY EVENTS ON THEIR VEHICLES.HOWEVER, ODI HAS ALSO CONFIRMED THAT OWNERS TYPICALLY DO NOT MAINTAIN THEIR TIRES AT THE PRESSURES RECOMMENDED BY FORD ON THE TIRE LABEL.FURTHER, ODI HAS FOUND THAT IN ORDER FOR SHIMMY TO OCCUR, TIRE PRESSURES MUST BE SUBSTANTIALLY BELOW (AT LEAST 20%) THOSE SPECIFIED ON THE VEHICLE TIRE LABEL.ODI CONSIDERS THESE UNSAFE TIRE CONDITIONS TO BE THE RESULT OF ONE OF THREE TYPICAL SITUATIONS.THE TIRES ARE BEING IMPROPERLY MAINTAINED, THE OWNERS ARE INTENTIONALLY SETTING THE TIRE PRESSURES LOW TO ENHANCE RIDE QUALITY, OR AFTERMARKET TIRES (NOT DESIGNED FOR USE ON THE VEHICLE) ARE INSTALLED TO CHANGE THE APPEARANCE OR FUNCTION OF THE VEHICLE.THE SUBJECT VEHICLES ARE INTENDED AND DESIGNED TO BE USED AS HEAVY DUTY VEHICLES AND AS SUCH REQUIRE THAT THE TIRES BE CAPABLE OF HANDLING THE LOADS FOR WHICH THE VEHICLE IS DESIGNED AND MARKETED.IN ORDER FOR THE TIRES TO BE CAPABLE OF HANDLING THESE LOADS, THE PROPER TIRE PRESSURE MUST BE MAINTAINED.IN LIGHT OF THE INFORMATION GATHERED IN THIS INVESTIGATION AND FORD'S AGREEMENT TO NOTIFY SUBJECT VEHICLE OWNERS (NOW AND EVERY TWO YEARS UNTIL THE VEHICLES REACH TEN YEARS FROM THEIR PRODUCTION DATE) ABOUT THE IMPORTANCE OF MAINTAINING PROPER TIRE PRESSURES ON THEIR VEHICLES, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Suspension:front

THIS INVESTIGATION WAS OPENED BASED ON 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL OSCILLATIONS AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN SURFACE.ODI WAS CONCERNED ABOUT THESE COMPLAINTS BECAUSE MANY OF THEM ALLEGED LOSS OF CONTROL AND THE LOSS OF CONTROL OCCURREDAT SPEEDS ABOVE 50 MILES PER HOUR.AT THE TIME THESE COMPLAINTS WERE RECEIVED, ODI WAS ALSO AWARE OF THE TSB 07-10-10 AND EARLY WARNING FIELD REPORTS THAT DISCUSSED THE SHIMMY CONDITION ON THE SUBJECT VEHICLES.SINCE OPENING THIS INVESTIGATION, ODI HAS CONFIRMED, BASED ON CONSUMER COMPLAINTS, WARRANTY DATA, TESTING CONDUCTED BY VRTC, AND ODI INSPECTION OF COMPLAINT VEHICLES, THAT THE OWNERS OF THE SUBJECT VEHICLES ARE EXPERIENCING SHIMMY EVENTS ON THEIR VEHICLES.HOWEVER, ODI HAS ALSO CONFIRMED THAT OWNERS TYPICALLY DO NOT MAINTAIN THEIR TIRES AT THE PRESSURES RECOMMENDED BY FORD ON THE TIRE LABEL.FURTHER, ODI HAS FOUND THAT IN ORDER FOR SHIMMY TO OCCUR, TIRE PRESSURES MUST BE SUBSTANTIALLY BELOW (AT LEAST 20%) THOSE SPECIFIED ON THE VEHICLE TIRE LABEL.ODI CONSIDERS THESE UNSAFE TIRE CONDITIONS TO BE THE RESULT OF ONE OF THREE TYPICAL SITUATIONS.THE TIRES ARE BEING IMPROPERLY MAINTAINED, THE OWNERS ARE INTENTIONALLY SETTING THE TIRE PRESSURES LOW TO ENHANCE RIDE QUALITY, OR AFTERMARKET TIRES (NOT DESIGNED FOR USE ON THE VEHICLE) ARE INSTALLED TO CHANGE THE APPEARANCE OR FUNCTION OF THE VEHICLE.THE SUBJECT VEHICLES ARE INTENDED AND DESIGNED TO BE USED AS HEAVY DUTY VEHICLES AND AS SUCH REQUIRE THAT THE TIRES BE CAPABLE OF HANDLING THE LOADS FOR WHICH THE VEHICLE IS DESIGNED AND MARKETED.IN ORDER FOR THE TIRES TO BE CAPABLE OF HANDLING THESE LOADS, THE PROPER TIRE PRESSURE MUST BE MAINTAINED.IN LIGHT OF THE INFORMATION GATHERED IN THIS INVESTIGATION AND FORD'S AGREEMENT TO NOTIFY SUBJECT VEHICLE OWNERS (NOW AND EVERY TWO YEARS UNTIL THE VEHICLES REACH TEN YEARS FROM THEIR PRODUCTION DATE) ABOUT THE IMPORTANCE OF MAINTAINING PROPER TIRE PRESSURES ON THEIR VEHICLES, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE07057 · Violent Front End Oscillation

Opened Nov 15, 2007 · Closed Mar 14, 2008

Status: closed (inferred from source dates) · Suspension; Suspension:front

ODI HAS RECEIVED 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL SHIMMY AND OSCILLATIONS COMMENCING AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN ROAD SURFACE. THE MAJORITY OF THESE INCIDENTS OCCURRED AT SPEEDS OF 50 MPH OR GREATER.THIRTEEN OF THE COMPLAINTS RECEIVED BY ODI ALLEGE LOSS OF STEERING CONTROL AND THAT THE VEHICLE CHANGED DRIVING LANES UNCONTROLLABLY.FOUR OF THE COMPLAINTS RECEIVED BY ODI ALLEGE THAT THE VEHICLE LEFT THE ROAD SURFACE AS A RESULT OF THE VIOLENT SUSPENSION AND STEERING WHEEL OSCILLATIONS.IN ONE CASE THE CONSUMER ALLEGES THAT AFTER THE VEHICLE LEFT THE ROAD SURFACE, IT CRASHED INTO A WOODED AREA.ADDITIONALFACTORS CONTRIBUTING TO THE OPENING OF THIS EA WERE EARLY WARNING FIELD REPORTS,SUBMITTED BY FORD, DESCRIBING SUSPENSION SHIMMY / OSCILLATIONSAND A FORD TSB (07-10-10) DESCRIBING THE SUSPENSION SHIMMY ISSUE AND HOW TO REPAIR THE PROBLEM.FORD HAS DESCRIBED SHIMMY AS SELF-EXCITED OSCILLATION OF THE STEERING WHEELS WITH ACCOMPANYING WHEEL TRAMP.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA) TO DETERMINE IF THE SHIMMY CONDITION THAT OCCURS ON THE SUBJECT VEHICLES CREATES A CONDITION WHERE THE VEHICLE BECOMES DIFFICULT TO CONTROL OR STARTLES THE DRIVER, THUS PRESENTING A SAFETY RISK.

Additional source detail variants (2)

Suspension

ODI HAS RECEIVED 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL SHIMMY AND OSCILLATIONS COMMENCING AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN ROAD SURFACE. THE MAJORITY OF THESE INCIDENTS OCCURRED AT SPEEDS OF 50 MPH OR GREATER.THIRTEEN OF THE COMPLAINTS RECEIVED BY ODI ALLEGE LOSS OF STEERING CONTROL AND THAT THE VEHICLE CHANGED DRIVING LANES UNCONTROLLABLY.FOUR OF THE COMPLAINTS RECEIVED BY ODI ALLEGE THAT THE VEHICLE LEFT THE ROAD SURFACE AS A RESULT OF THE VIOLENT SUSPENSION AND STEERING WHEEL OSCILLATIONS.IN ONE CASE THE CONSUMER ALLEGES THAT AFTER THE VEHICLE LEFT THE ROAD SURFACE, IT CRASHED INTO A WOODED AREA.ADDITIONALFACTORS CONTRIBUTING TO THE OPENING OF THIS EA WERE EARLY WARNING FIELD REPORTS,SUBMITTED BY FORD, DESCRIBING SUSPENSION SHIMMY / OSCILLATIONSAND A FORD TSB (07-10-10) DESCRIBING THE SUSPENSION SHIMMY ISSUE AND HOW TO REPAIR THE PROBLEM.FORD HAS DESCRIBED SHIMMY AS SELF-EXCITED OSCILLATION OF THE STEERING WHEELS WITH ACCOMPANYING WHEEL TRAMP.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA) TO DETERMINE IF THE SHIMMY CONDITION THAT OCCURS ON THE SUBJECT VEHICLES CREATES A CONDITION WHERE THE VEHICLE BECOMES DIFFICULT TO CONTROL OR STARTLES THE DRIVER, THUS PRESENTING A SAFETY RISK.

Suspension:front

ODI HAS RECEIVED 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL SHIMMY AND OSCILLATIONS COMMENCING AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN ROAD SURFACE. THE MAJORITY OF THESE INCIDENTS OCCURRED AT SPEEDS OF 50 MPH OR GREATER.THIRTEEN OF THE COMPLAINTS RECEIVED BY ODI ALLEGE LOSS OF STEERING CONTROL AND THAT THE VEHICLE CHANGED DRIVING LANES UNCONTROLLABLY.FOUR OF THE COMPLAINTS RECEIVED BY ODI ALLEGE THAT THE VEHICLE LEFT THE ROAD SURFACE AS A RESULT OF THE VIOLENT SUSPENSION AND STEERING WHEEL OSCILLATIONS.IN ONE CASE THE CONSUMER ALLEGES THAT AFTER THE VEHICLE LEFT THE ROAD SURFACE, IT CRASHED INTO A WOODED AREA.ADDITIONALFACTORS CONTRIBUTING TO THE OPENING OF THIS EA WERE EARLY WARNING FIELD REPORTS,SUBMITTED BY FORD, DESCRIBING SUSPENSION SHIMMY / OSCILLATIONSAND A FORD TSB (07-10-10) DESCRIBING THE SUSPENSION SHIMMY ISSUE AND HOW TO REPAIR THE PROBLEM.FORD HAS DESCRIBED SHIMMY AS SELF-EXCITED OSCILLATION OF THE STEERING WHEELS WITH ACCOMPANYING WHEEL TRAMP.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA) TO DETERMINE IF THE SHIMMY CONDITION THAT OCCURS ON THE SUBJECT VEHICLES CREATES A CONDITION WHERE THE VEHICLE BECOMES DIFFICULT TO CONTROL OR STARTLES THE DRIVER, THUS PRESENTING A SAFETY RISK.