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1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

What owners actually said

1,450 reports
Mileage unknown · Aug 14, 2000
Tires

TIRE SEPARATION WAS WITNESSED BY MELBOURNE, FL. FIRESTONE STORE MANAGER -TED MCKERCHER (321) 723-4618. TIRES WERE REPLACED 4-24-2000.*AK( DOT NUMBER: TIRE SIZE: P23575R15 )

NHTSA ODI #727924

Mileage unknown · Aug 14, 2000
Tires

WHILE WESTBOUND ON HWY 58, 26 MILES WEST OF NEEDLES, CA., THE TREAD ON THE RIGHT REAR TIRE SEPERATED AND WAS THROWN FROM THE TIRE. THERE WAS QUITE A BIT OF DAMAGE TO THE VEHICLE. I HAD FELT AND INCREASING VIBRATION IN THE CAR PRIOR TO THE SEPARATION. I HAVE SUBMITTED THE TIRE AND REPAIR ESTIMATES TO FIRESTONE. *AK( DOT NUMBER:…

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WHILE WESTBOUND ON HWY 58, 26 MILES WEST OF NEEDLES, CA., THE TREAD ON THE RIGHT REAR TIRE SEPERATED AND WAS THROWN FROM THE TIRE. THERE WAS QUITE A BIT OF DAMAGE TO THE VEHICLE. I HAD FELT AND INCREASING VIBRATION IN THE CAR PRIOR TO THE SEPARATION. I HAVE SUBMITTED THE TIRE AND REPAIR ESTIMATES TO FIRESTONE. *AK( DOT NUMBER: VDHL1PM086 TIRE SIZE: P235/75 R1 )

NHTSA ODI #727902

Mileage unknown · Aug 14, 2000
Tires

A VERY LOUD SLAPPING NOISE STARTED, I PULLED OFF ROAD AND FOUND THAT THE ENTIRE TREAD HAD COME OFF THE RR TIRE, ALSO SEVERING THE BRAKE LINE AND DAMAGING THE RESIN FENDER FLARE. AFTER CONTACTING FIRESTONE AND SENDING THEM THE TIRE CARCASS, THEY DID IN FACT SEND A CHECK FOR THE COST OF THE TIRE AND THE DAMAGE IT CAUSED. SHORTLY…

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A VERY LOUD SLAPPING NOISE STARTED, I PULLED OFF ROAD AND FOUND THAT THE ENTIRE TREAD HAD COME OFF THE RR TIRE, ALSO SEVERING THE BRAKE LINE AND DAMAGING THE RESIN FENDER FLARE. AFTER CONTACTING FIRESTONE AND SENDING THEM THE TIRE CARCASS, THEY DID IN FACT SEND A CHECK FOR THE COST OF THE TIRE AND THE DAMAGE IT CAUSED. SHORTLY AFTER THAT TIRE SEPARATION, FOR PEACE OF MIND, I PURCHASED 3 WILDERNESS AT TIRES, TO MAKE ALL FOUR "NEW.'' TIRES. HOWEVER, WITH ALL THE PUBLICITY THAT THE FIRESTONE RECALL OF THE WILDERNESS TIRES, MY WIFE REFUSES TO RIDE IN THE VEHICLE. CONSEQUENTLY, IT SITS IN THE GARAGE. I WANT FIRESTONE TO EXTEND THE RECALL TO THE 16 INCH SIZE, AND RE-IMBURSE ME FOR MY EXPENSE. *AK( DOT NUMBER: TIRE SIZE: 255/70/R16 )

NHTSA ODI #727900

Mileage unknown · Aug 14, 2000
Tires

TREAD PEELED OFF TIRE, CAUSING VEHICLE TO SKID, DAMAGED REAR QUARTER PANEL. *AK( DOT NUMBER: )

NHTSA ODI #727896

Mileage unknown · Aug 14, 2000
Tires

TIRE REMAINED INFLATED (LATER CHECKED TO CONFIRM CORRECT INFLATION PRESSURE); TREAD SEPARATED COMPLETELY, DAMAGED VEHICLE, LODGED AROUND AXLE IN WHEEL WELL. *AK( DOT NUMBER: VDHL1PM136 TIRE SIZE: P235/75R15 )

NHTSA ODI #727851

Mileage unknown · Aug 14, 2000
TiresCrashInjury

1996 FORD EXPLORER TRAVELING ON INTERSTATE 95. DRIVER SIDE REAR TIRE TREAD CAME OFF CAUSING THE SUV TO FLIP TWICE. ALL 3 OCCUPANTS WERE INJURED AND HOSPITALIZED. *AK( DOT NUMBER: P235/75A15 TIRE SIZE: 105 SM/S )

NHTSA ODI #727835

Mileage unknown · Aug 14, 2000
Tires

RIGHT REAR TIRE BLEWOUT (FIRESTONE). NLM

NHTSA ODI #553740

Mileage unknown · Aug 13, 2000
TiresCrash

I EXPERIENCED A TIRE BLOWOUT AND LOST CONTROL OF MY SUV. THE SUV SPUN AROUND 3 TIME AND ALMOST FLIPPED OVER I STARTED OFF IN THE RIGHT LANE AND ENDED UP IN THE FAR LEFT LANE FACING ONCOMING TRAFFIC. I HAD JUST HAD MY TIRE CHECKED A MONTH EARLIER AT A FORD DEALERSHIP AND WAS TOLD THEY WERE FINE.*AK( DOT NUMBER: P235/75R15 TIRE …

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I EXPERIENCED A TIRE BLOWOUT AND LOST CONTROL OF MY SUV. THE SUV SPUN AROUND 3 TIME AND ALMOST FLIPPED OVER I STARTED OFF IN THE RIGHT LANE AND ENDED UP IN THE FAR LEFT LANE FACING ONCOMING TRAFFIC. I HAD JUST HAD MY TIRE CHECKED A MONTH EARLIER AT A FORD DEALERSHIP AND WAS TOLD THEY WERE FINE.*AK( DOT NUMBER: P235/75R15 TIRE SIZE: P235/75R15 )

NHTSA ODI #727788

Mileage unknown · Aug 13, 2000
Tires

I ORIGINALLY HAD THE ATX'S ON MY EXPLORER. ONCE THE RECALL WENT INTO EFFECT, I WENT TO A FIRESTONE CAR CARE CENTER IN NASHVILLE (STORE # 028150) AND THEY REPLACED THEM WITH THE BRIDGESTONE DUELERS. I DROVE TO WORK AFTERWARDS GOING DOWN THE INTERSTATE WHEN I NOTICED A SHAKING IN THE VEHICLE. I HAD JUST HAD A BALANCE AND FRONT …

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I ORIGINALLY HAD THE ATX'S ON MY EXPLORER. ONCE THE RECALL WENT INTO EFFECT, I WENT TO A FIRESTONE CAR CARE CENTER IN NASHVILLE (STORE # 028150) AND THEY REPLACED THEM WITH THE BRIDGESTONE DUELERS. I DROVE TO WORK AFTERWARDS GOING DOWN THE INTERSTATE WHEN I NOTICED A SHAKING IN THE VEHICLE. I HAD JUST HAD A BALANCE AND FRONT END ALIGNMENT TO GO ALONG WITH THE REPLACEMENTS. SO THE NEXT DAY, I TOOK IT BACK AND EXPLAINED THE PROBLEM TO THE MANAGER. IT WAS BUSY AND AT THE END OF THE DAY SO I SAID I WOULD BRING IT IN THE FIRST THING SATURDAY MORNING. THEY PLACED MY TIRES ON THE BALANCING MACHINE AND I WATCHED AS WE ALL NOTICED A WOBBLING IN ALL THE TIRES. THE MANAGER EXPLAINED TO ME THAT THE CAUSE OF THIS HAD SOMETHING TO DO WITH WHEN THEY MANUFACTURE THE TIRES, THEY HAVE A LIGHT AND HEAVY SPOT IN THEM. IF THAT HEAVY SPOT IS OFF OR EXTREMELY HEAVY, IT CAN CAUSE A WOBBLE. NEVERTHELESS, I ASKED WHAT AM I TO DO NOW. THE MANAGER STATED THAT I WOULD NOW BE PLACED ON THE REPLACEMENT LIST. I WOULD PREFER TO GO TO A FORD DEALERSHIP NOW, BUT SINCE I ALREADY HAD A REPLACEMENT DONE, I DOUBT IF THEY WILL REPLACE THEM AGAIN. THIS IS WHERE I NEED YOUR HELP. I HAVE ALL THE DOCUMENTATION STATING THE DEFECTIVE REPLACEMENT TIRES. CAN YOU SEND ME A LETTER AUTHORIZING A DEALERSHIP TO REPLACE THEM AGAIN? OR CAN YOU HELP ME OUT IN ANY WAY OR SUGGEST WHAT ALTENATIVES I HAVE? ALSO, I CAN'T UNDERSTAND WHY I HAD TO REPURCHASE THE LIFETIME WARRANTIES ON THE BALANCE AND ROAD HAZZARD WHEN I HAD THEM ORIGINALLY ON THE ATX'S. THE ATX'S WERE A RECALL, NOT TIRES THAT WORE DOWN FROM NORMAL USAGE WHERE A WARRANTY WOULD EXPIRE. I KNOW THE BRIDGESTONE DUELERS WERE NOT INCLUDED WITH THE RECALL, BUT THEY WERE MY REPLACEMENT TIRES, AND THEY TOO WERE IMPERFECT AND ACKNOWLEDGED BY THE FIRESTONE CAR CARE CENTER. AS A CONSUMER, I HAVE DONE WHAT WAS DIRECTED BY YOUR ADMINISTRATION. AS A CONSUMER AND A STATE GOVERNMENT EMPLOYEE, I HAVE GAINED NOTHING BY DOING WHAT I WAS DIRECTED TO DO. HELP ME!

NHTSA ODI #727768

Mileage unknown · Aug 13, 2000
TiresCrashInjury

TREAD ON THE RIGHT REAR TIRE SPONTANEOUSLY SEPARATED FROM THE TIRE BODY WHICH CAUSED THE VEHICLE TO VEER OUT OF CONTROL ACROSS THE HIGHWAY AND ONTO THE SHOULDER WHERE IT FLIPPED SEVERAL TIMES. THE DRIVER AND FRONT SEAT PASSENGER WERE EJECTED FROM THE VEHICLE DURING THE FLIPS AND FATALLY INJURED. THE PASSANGER IN THE BACK SEAT,…

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TREAD ON THE RIGHT REAR TIRE SPONTANEOUSLY SEPARATED FROM THE TIRE BODY WHICH CAUSED THE VEHICLE TO VEER OUT OF CONTROL ACROSS THE HIGHWAY AND ONTO THE SHOULDER WHERE IT FLIPPED SEVERAL TIMES. THE DRIVER AND FRONT SEAT PASSENGER WERE EJECTED FROM THE VEHICLE DURING THE FLIPS AND FATALLY INJURED. THE PASSANGER IN THE BACK SEAT, THOUGH SERIOUSLY AND SEVERLY INJURED, SURVIVED.*AK( DOT NUMBER: VDHL1PM116 TIRE SIZE: P235/75R15 )

NHTSA ODI #727761

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

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