Illustration1996 FORD EXPLORER VEHICLE CAUGHT ON FIRE WHILE TRAVELING. (OHIO TRAFFIC CRASH REPORT # 10-0629-91)8JB UPDATED 04/22/11 *BF
1996 Ford Explorer
Owner reports · Recalls · Investigations
More warning signs than most Explorer years
Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.
About this comparison →How this year compares
Owner complaints by model year
Compare all Explorer years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
195 crash reports37 fire reports179 injury reports
What owners actually said
1,450 reportsMY WIFE AND I ARE SCARED TO DRIVE OUR 96 EXPLORER ONCE WE LEARNED OF ALL THE RECALLS ( REAR SIDE GLASS, BAD SUSPENSION, EXTERIOR LIGHTING, HEADLIGHTS.) JUST TO NAME A FEW I KNOW OF. *TR
WHILE DRIVING, DRIVER SIDE SEATBELT BUCKLE RELEASED SEATBELT DUE TO FAILURE OF LOCKING MECHANISM. THIS WAS ENTIRELY SPONTANEOUS AND POTENTIALLY DEADLY IF IT OCCURRED DURING A TRAFFIC ACCIDENT. THE REPAIR IS STILL PENDING DUE TO COSTS AND DELAYS AS WELL AS RESPONSE FROM FORD MOTOR COMPANY. *TR
THE SEAT BELT RATHER SUDDENLY QUIT WORKING ON THE DRIVERS SIDE. I THINK THE SPRING IS BROKEN AND I AM USING THE PASSENGER SEAT BELT ASSEMBLY. I DID NOTHING TO CAUSE THIS FAILURE. *TR
WHILE WE WERE DRIVING ON I-84 NEAR MIDDLETON, ID, OUR GAS PEDAL (THROTTLE PEDAL) UN-WELDED (FELL OFF) COMPLETELY. WE GOT TO THE SIDE OF THE ROAD (IT SLOWED DOWN--WASN'T "STUCK" AT ANY SPEED) AND DIDN'T HAVE AN ACCIDENT. WE WERE TOWED TO CALDWELL, ID, WHERE A MECHANIC REPAIRED IT. I THINK HE PUT IN 3 NUTS/BOLTS TO KEEP THE PEDAL…
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WHILE WE WERE DRIVING ON I-84 NEAR MIDDLETON, ID, OUR GAS PEDAL (THROTTLE PEDAL) UN-WELDED (FELL OFF) COMPLETELY. WE GOT TO THE SIDE OF THE ROAD (IT SLOWED DOWN--WASN'T "STUCK" AT ANY SPEED) AND DIDN'T HAVE AN ACCIDENT. WE WERE TOWED TO CALDWELL, ID, WHERE A MECHANIC REPAIRED IT. I THINK HE PUT IN 3 NUTS/BOLTS TO KEEP THE PEDAL AFFIXED. I HAVE CALLED FORD MOTOR CO. (DID ON 8/16/10), BUT OBVIOUSLY THIS COULD'VE BEEN VERY DANGEROUS. WE GOT LUCKY. I WONDER IF OTHER FORDS HAVE HAD WELDED PARTS FALL OFF/UN-WELD WHILE DRIVING. *TR
TL* THE CONTACT OWNS A 1996 FORD EXPLORER. THE VEHICLE WAS PARKED WHEN THE CONTACT DETECTED THE FRONT DRIVER SIDE SEAT BELT BUCKLE WOULD NOT REMAIN COMPLETELY SECURE IN A LOCKED POSITION. THE CONTACT HAD CONCERN OF THE SAFETY RISK INVOLVED. THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN.
ON JULY 28, AT APPROX 4PM EST WE EXPERIENCED TREAD SEPARATION FROM THE FRONT PASSENGER TIRE THAT CAUSED OUR FORD EXPLORER TO TEMPORARILY LOSS CONTROL. THE TIRE WAS A FIRESTONE WILDERNESS TIRE THAT WAS PROVIDED BY FORD FOR A RECALL REPLACEMENT ABOUT 8 OR 9 YEARS AGO. THE RIGHT PASSENGER FRONT TIRE SEPARATED ON RT I95 NEAR THE SHA…
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ON JULY 28, AT APPROX 4PM EST WE EXPERIENCED TREAD SEPARATION FROM THE FRONT PASSENGER TIRE THAT CAUSED OUR FORD EXPLORER TO TEMPORARILY LOSS CONTROL. THE TIRE WAS A FIRESTONE WILDERNESS TIRE THAT WAS PROVIDED BY FORD FOR A RECALL REPLACEMENT ABOUT 8 OR 9 YEARS AGO. THE RIGHT PASSENGER FRONT TIRE SEPARATED ON RT I95 NEAR THE SHARON, MA EXIT. LOUD SOUNDS CAME FROM ENGINE AREA OF CAR AND TREAD HIT SIDE OF CAR AND FP WINDOW. CAR BEGAN TO LOSS CONTROL, BUT THE DRIVER WAS ABLE TO STABILIZE AND PULL OFF OF THE HIGHWAY. WE WERE TRAVELING FROM PA TO MA (WE LEFT CONSHOHCKEN, PA AT 9:45 AM) AND I WAS AVERAGING 65 TO 70 MILES PER HOUR, BUT WAS SLOWING DOWN WHEN TREAD SEPARATED. I WAS MOVING FROM THE RIGHT TO THE LEFT LANE, EXIT WAS ABOUT 1 TO 2 MILES AHEAD OF US. THE RIGHT FRONT WHEEL WELL PLASTIC COVERING, SOME AIR CONDITIONING EQUIPMENT, AND THE RADIO ANTENNA ALL HAVE BEEN DAMAGED. THERE IS SOME PAINT DAMAGE ON RIGHT SIDE OF CAR AND THE AND RUNNING BOARD SEEMS TO HAVE SOME DAMAGE AS WELL. A ROADSIDE ASSISTANCE PERSON CAME TO HELP US REMOVE THE TIRE AND REPLACE IT WITH A SPARE. WE BROUGHT THE CAR BACK TO A FIRESTONE DEALER IN BROCKTEN, MA AND WAS TOLD THAT FIRESTORE WOULD LIKELY FIX THE DAMAGE TO THE CAR. THERE WERE FOUR OF US IN THE CAR, WE WERE ALL SHAKEN UP, AND BUMPED AROUND, NO ONE WAS CUT. A REPORT WAS FILED WITH THE ROADSIDE ASSISTANCE PERSON, BUT NO POLICE REPORT WAS FILED. *TR
TL* THE CONTACT OWNS A 1996 FORD EXPLORER. SHE STATED THE VEHICLE WAS LEFT PARKED FOR APPROXIMATELY ONE HOUR. WHEN THE CONTACT RETURNED TO THE VEHICLE, SHE NOTICED THE CRUISE CONTROL SWITCH HAD OVERHEATED AND MELTED. THE CONTACT WAS ABLE TO DRIVE THE VEHICLE HOME WITHOUT INCIDENT. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAG…
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TL* THE CONTACT OWNS A 1996 FORD EXPLORER. SHE STATED THE VEHICLE WAS LEFT PARKED FOR APPROXIMATELY ONE HOUR. WHEN THE CONTACT RETURNED TO THE VEHICLE, SHE NOTICED THE CRUISE CONTROL SWITCH HAD OVERHEATED AND MELTED. THE CONTACT WAS ABLE TO DRIVE THE VEHICLE HOME WITHOUT INCIDENT. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING OR REPAIRS. THE MANUFACTURER WOULD NOT PROVIDE ANY ASSISTANCE. THERE WAS NOT A RECALL FOR THE FAILURE. THE FAILURE AND CURRENT MILEAGES WERE 91,309.
TL*THE CONTACT OWNS A 1996 FORD EXPLORER. THE CONTACT RECEIVED REPAIRS FOR RECALL 09V399000 (VEHICLE SPEED CONTROL) IN APRIL 2010. HOWEVER, THE CRUISE CONTROL BUTTONS HAD MELTED. THE CONTACT CALLED THE DEALER WHO STATED THAT THE FAILURE WAS SEPARATE FROM THE RECALL PROBLEM. THE CONTACT STATED THAT THERE WAS NO PROBLEM WITH THE C…
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TL*THE CONTACT OWNS A 1996 FORD EXPLORER. THE CONTACT RECEIVED REPAIRS FOR RECALL 09V399000 (VEHICLE SPEED CONTROL) IN APRIL 2010. HOWEVER, THE CRUISE CONTROL BUTTONS HAD MELTED. THE CONTACT CALLED THE DEALER WHO STATED THAT THE FAILURE WAS SEPARATE FROM THE RECALL PROBLEM. THE CONTACT STATED THAT THERE WAS NO PROBLEM WITH THE CRUISE CONTROL PRIOR TO THE REPAIR. THE FAILURE MILEAGE WAS APPROXIMATELY 12,700. THE CURRENT MILEAGE WAS 127,155.
1996 EXPLORER, HAS BEEN A GREAT VEHICLE. STARTED LOOSING POWER AND SHIFTING DOWN AND STRANGE TIMES. THEN THE O/D FAIL LIGHT STARTED TO FLASH. I UNDERSTAND THIS IS A COMMON FAILURE AND FORD KNOWS ABOUT IT BUT REFUSES TO ACKNOWLEDGE THE FACT OR ACCEPT RESPONSIBILITY. THEY NEED TO RECALL THESE TRANSMISSIONS. *TR
Official recalls
609V399000 · Vehicle Speed Control
Oct 13, 2009
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
Consequence & remedy
Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
00V402000 · Suspension
Nov 28, 2000
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.
Consequence & remedy
Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.
97V137000 · Structure:body:hatchback/liftgate:support Device/strut
Aug 19, 1997
VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.
Consequence & remedy
Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.
Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.
97V074000 · Vehicle Speed Control
Apr 30, 1997
VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.
Consequence & remedy
Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.
Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.
96V161000 · Equipment:other:labels
Aug 29, 1996
THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence & remedy
Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .
Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.
96V070000 · Latches/locks/linkages:doors:latch
Apr 22, 1996
WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."
Consequence & remedy
Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.
Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3PE00039 · Front Suspension Stabilizer Bar Link
Opened Sep 20, 2000 · Closed Nov 30, 2000
Status: closed (inferred from source dates) · Suspension
There is no summary currently available
PE99068 · Accelerator Pedal
Opened Nov 1, 1999 · Closed Mar 9, 2000
Status: closed (inferred from source dates) · Power Train
There is no summary currently available
PE97010 · Electrical Fire In Center Console
Opened Mar 13, 1997 · Closed Sep 4, 1997
Status: closed (inferred from source dates) · Electrical System
THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.