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1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

What owners actually said

1,450 reports
Mileage unknown · Jan 14, 1999
Latches/locks/linkages

WHENEVER CHILD SAFETYLOCK IS ACTIVATED, THE HANDLE FROM INSIDE WITH A LITTLE PRESSURE, CAN CAUSE THE DOOR TO BE INOPERATIVE FROM THE INSIDE. DEALER NOTIFIED. *AK

NHTSA ODI #833553

Mileage unknown · Jan 12, 1999
Air BagsService Brakes, HydraulicCrash

ON OCTOBER 21, 1998 I WAS INVOLVED IN AN AUTOMOBLE ACCIDENT. A FORD TAURUS PULLED OUT OF A PARKING LOT (FROM A COMPLETE STOP) DIRECTLY INTO MY PATH. I WAS TRAVELING AT 30 MPH AND WHEN I APPLIED THE BRAKES I SLID DIRECTLY INTO THE DRIVERS DOOR. RAIN HAD BEEN FALLING ALL DAY(THE FIRST RAIN OF THE YEAR). THEREFORE, I DO NOT FEEL …

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ON OCTOBER 21, 1998 I WAS INVOLVED IN AN AUTOMOBLE ACCIDENT. A FORD TAURUS PULLED OUT OF A PARKING LOT (FROM A COMPLETE STOP) DIRECTLY INTO MY PATH. I WAS TRAVELING AT 30 MPH AND WHEN I APPLIED THE BRAKES I SLID DIRECTLY INTO THE DRIVERS DOOR. RAIN HAD BEEN FALLING ALL DAY(THE FIRST RAIN OF THE YEAR). THEREFORE, I DO NOT FEEL THAT MY EXPLORER SLOWED AT ALL, MY TOTAL SKID WAS BETWEEN FIVE AND TEN FEET IN LENGTH. MY QUESTION/COMPLAINT IS WHY DID MY AIR BAGS NOT DEPLOY? I WAS WEARING MY SEATBELT, BUT I STILL HIT THE STEERING WHEEL. I HAVE BEEN LOOKING ON THE INTERNET FOR INFORMATION ON THE SPEED A VEHICLE HAS TO BE TRAVELING IN ORDER FOR THE AIRBAG TO ACTIVATE. THE NATIONAL INSURANCE INSTITUTE WEB PAGE SAID THE AVERAGE SPEED SHOULD BE BETWEEN 12-16 MPH. MY EXPLORER HAS MANY PROBLEMS (IT'S A LEMON). THIS, HOWEVER, WORRIES ME. WOULD MY AIRBAG ACTIVATE AT A HIGHER SPEED? SHOULD I BE AFRAID TO PUT MY FAMILY INSIDE AND GO FOR A RIDE? THIS ALL MAY BE IN VANE, THERE IS A GOOD CHANCE MY INSURANCE COMPANY MAY CONSIDER IT TOTALED. MY OTHER MAIN CONCERN WAS THE SEVERITY OF DAMAGE TO THE TAURUS. THE DRIVER WAS NOT HURT OTHER THAN GLASS IN HIS FACE, BUT ALL I COULD SEE WAS MY GRILL AND HOOD GOING DIRECTLY INTO HIS WINDOW. I HAVE READ YOUR

NHTSA ODI #700083

Mileage unknown · Jan 8, 1999
Service Brakes, Hydraulic

THE ABS HAS EXPERIENCED TWO DIFFERANT TYPES OF FAILURE. THE MOST FREQUENT (HAVING OCCURRED IN EXCESS OF 24 TIMES) HAPPENS ON DRY/CLEAR PAVEMENT UNDER MODERATELY HEAVY BRAKING. WITH OUT NEEDING TO THE ABS "KICKS" IN, WHICH GREATLY INCREASES THE BRAKING NEEDED TO STOP. THE FIRST FEW TIMES, ACCIDENTS WERE ONLY AVOIDED BY THE DEF…

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THE ABS HAS EXPERIENCED TWO DIFFERANT TYPES OF FAILURE. THE MOST FREQUENT (HAVING OCCURRED IN EXCESS OF 24 TIMES) HAPPENS ON DRY/CLEAR PAVEMENT UNDER MODERATELY HEAVY BRAKING. WITH OUT NEEDING TO THE ABS "KICKS" IN, WHICH GREATLY INCREASES THE BRAKING NEEDED TO STOP. THE FIRST FEW TIMES, ACCIDENTS WERE ONLY AVOIDED BY THE DEFENSIVE DRIVING ABILITY OF THE DRIVER. AFTER THE DEFECT CONTINUED AND FORD COULD NOT FIX THE PROBLEM, I FOUND THAT WHEN THE ABS "KICKS IN" IN AN UNNEEDED SITUATION, IF I GREATLY INCREASE THE BRAKING PRESSURE, NORMAL BRAKING IS REGAINED. THE SECOND FAULTY OPERATION OF THE ABS HAS ONLY BEEN EXPERIENCED TWICE. BOTH TIMES WERE ON DRY/CLEAR PAVEMENT WHEN EXTREMELY HEAVY BRAKING WAS REQUIRED ON A DOWNSLOPE TO AVOID COLLISION. BOTH TIMES ALL FOUR WHEELS "LOCKED" UP, SENDING THE VEHICLE INTO A SKID. THANKS TO MY DADDY HAVING TAUGHT ME HOW TO HANDLE A SKIDDING VEHICLE, BOTH ACCIDENTS WERE AVOIDED. I HAVE CONTACTED BOTH FORD MOTOR COMPANY AND THE DEALERSHIP, ALL TO NO AVAIL. THIS INTERMITTANT FAILURE OF THE ABS STILL SURFACES NOW AND THEN. THE LAST CONTACT I HAVE HAD WITH FORD WAS MY RESPONSE TO A LETTER FROM DAVE ROACH - SERVICE MANAGER FOR TOM WOOD. THE PAST TWO TIMES I HAD MY VEHICLE AT TOM WOOD, THEFT OF PERSONAL BELONGINGS HAD OCCURRED. THEREFORE I HAD REFUSED TO BRING MY VEHICLE BACK TO THEM. IN MY RESPONSE TO MR. ROACH, I HAD ASKED THAT A REPRESENTATIVE (SUCH AS AN AREA SERVICE REP) OF FORD MOTOR COMPANY CONTACT ME BY PHONE EITHER AT HOME OR WORK. WE ARE NOW APPROACHING THE ONE YEAR ANNIVERSARY OF MR. ROACH'S LETTER (2/6/98), AND I HAVE YET TO BE CONTACTED BY ANYONE FROM FORD THAT IS CONCERNED ABOUT THE DANGEROUS OPERATION OF THIS VEHICLE. I DO NOT KNOW IF I HAVE CONTACTED YOU BEFORE ON THIS REGARD, BUT I FOUND YOUR SITE, SO I THOUGHT I'D SEND THIS IN. THIS IS THE SECOND TIME I HAVE TYPED THIS, AS THE FIRST TIME I WENT TO CONFIRM THE INFORMATION, IT SHOWED THAT I HAD THE AIRBAG LISTED AS HAVING DEPLOYED, AND THEY HAVE NOT.

NHTSA ODI #702012

Mileage unknown · Dec 23, 1998
Service Brakes, Hydraulic

I HAVE A CONSTANT CHIRPING & GRINDING COMING FROM THE BRAKES EVEN AFTER REPAIR, FORD CANN'T SEEM TO LOCATE THE SOURCE MUCH LESS MAKE PROPER REPAIRS. THE VEHICLE HAS BEEN CHECKED BY THEM 5 TIMES NOW WITH OUT THEM LOCATING THE PROBLEM. THE BRAKES ALSO PULL TO THE LEFT WHEN APPLIED FIRMLY.

NHTSA ODI #701564

Mileage unknown · Dec 8, 1998
Seat Belts

SEAT BELT FAILED.

NHTSA ODI #542925

Mileage unknown · Dec 7, 1998
Wheels

WHILE DRIVING THE RIGHT REAR WHEEL CAME OFF DUE TO LUGS: NUTS AND BOLTS BREAKING OFF. NO INJURIES. *AK

NHTSA ODI #831946

Mileage unknown · Dec 1, 1998
Tires

WHEN VEHICLE FRONT TIRES SHOWED SIGNS OF CUPPING, IT WAS TAKEN TO NTW FOR SERVICE AND WE WERE TOLD THAT ALL FORD TRUCKS AND SUVS REQUIRE A CAMBER KIT TO REMEDY THE PROBLEM. WHEN I CONTACTED OUR FORD DEALER, NOT COVERED BY WARRANTY. SO THIS COST US 129.00 FOR A PROBLEM FORD KNOWS ABOUT DESIGNS INTO THE VEHICLES AND THEN WILL NOT…

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WHEN VEHICLE FRONT TIRES SHOWED SIGNS OF CUPPING, IT WAS TAKEN TO NTW FOR SERVICE AND WE WERE TOLD THAT ALL FORD TRUCKS AND SUVS REQUIRE A CAMBER KIT TO REMEDY THE PROBLEM. WHEN I CONTACTED OUR FORD DEALER, NOT COVERED BY WARRANTY. SO THIS COST US 129.00 FOR A PROBLEM FORD KNOWS ABOUT DESIGNS INTO THE VEHICLES AND THEN WILL NOT FIX. I BELEIVE THERE SHOULD BE A RECALL ON ALL VEHICLES, OR MAYBE THIS IS ANOTHER WAY TO MAKE MONEY

NHTSA ODI #701034

Mileage unknown · Nov 27, 1998
Air Bags

NO DEPLOYMENT OF AIR BAG DURING VEHICLE COLLISION.

NHTSA ODI #604939

Mileage unknown · Nov 24, 1998
Structure

INSIDE HANDLES ARE BREAKING, CAUSING THE BACK DOORS TO BECOME STUCK. WILL NOT OPEN, RESULTING IN CONSUMER BEING TRAPPED IN VEHICLE. *AK *ML

NHTSA ODI #831311

Mileage unknown · Nov 24, 1998
Suspension

VEHICLE OUT OF ALIGNMENT REPLACEMENT OF FAULTY FRONT WHEEL BEARING DID NOT RECTIFY REQUIRED INSTALLATION OF CASTER/CAMBER KIT TO ALLIGN PROPERLY DUE TO DESIGN OF SUSPENSION SYSTEM.

NHTSA ODI #542722

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

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