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2006 Ford Escape

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2006 Ford Escape do not stand out strongly from the model-year median of 996.

About this comparison →

When problems were reported

Mileage at the reported incident

405 reports with mileage · 59 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Vehicle Speed Control. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 80 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 65 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

16 crash reports9 fire reports18 injury reports

What owners actually said

464 reports
150,000 miles · Dec 12, 2012
Vehicle Speed Control

TL* THE CONTACT OWNS A 2006 FORD ESCAPE. THE CONTACT STATED THAT WHILE ATTEMPTING TO ACCELERATE, THE ACCELERATOR PEDAL BECAME STUCK. THE CONTACT HAD TO CONSTANTLY DEPRESS THE ACCELERATOR PEDAL IN ORDER FOR THE VEHICLE TO RESPOND. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE…

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TL* THE CONTACT OWNS A 2006 FORD ESCAPE. THE CONTACT STATED THAT WHILE ATTEMPTING TO ACCELERATE, THE ACCELERATOR PEDAL BECAME STUCK. THE CONTACT HAD TO CONSTANTLY DEPRESS THE ACCELERATOR PEDAL IN ORDER FOR THE VEHICLE TO RESPOND. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 150,000. THE VIN WAS UNAVAILABLE.

NHTSA ODI #10488601

100,081 miles · Nov 19, 2012
Vehicle Speed Control

TL* THE CONTACT OWNS A 2006 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE VEHICLE SUDDENLY ACCELERATED. THE ACCELERATOR PEDAL BECAME STUCK AND WAS INOPERABLE. IN ORDER TO STOP THE VEHICLE, THE GEAR WAS SHIFTED INTO NEUTRAL AND THE EMERGENCY BRAKE WAS ENGAGED. THE DEALER WAS NOTIFIED OF THE FAILURE WHO ADVISED TH…

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TL* THE CONTACT OWNS A 2006 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE VEHICLE SUDDENLY ACCELERATED. THE ACCELERATOR PEDAL BECAME STUCK AND WAS INOPERABLE. IN ORDER TO STOP THE VEHICLE, THE GEAR WAS SHIFTED INTO NEUTRAL AND THE EMERGENCY BRAKE WAS ENGAGED. THE DEALER WAS NOTIFIED OF THE FAILURE WHO ADVISED THE CONTACT THERE WERE NO RECALLS FOR THE FAILURE AND OFFERED NO FURTHER ASSISTANCE. THE MANUFACTURER WAS NOTIFIED AND A COMPLAINT WAS FILED. THE FAILURE MILEAGE WAS 100,081.

NHTSA ODI #10485100

161,487 miles · Nov 15, 2012
Electrical SystemEngine

WIFE WAS DRIVING HER 2003 FORD ESCAPE 2.3L XLS (FWD, 5-SPD MANUAL) AT 65MPH, PRACTICALLY COASTING DOWN A HILL. 26 MINUTES AFTER ENGINE START SHE HEARD A LOUD BANG AND SUBSEQUENT POPPING SOUNDS. THIS WAS FOLLOWED IMMEDIATELY BY SEVERE POWER LOSS FROM THE ENGINE. SHE DROVE IT TO THE NEXT BEST OFF-RAMP, AN ADDITIONAL 2 MILES. WHEN …

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WIFE WAS DRIVING HER 2003 FORD ESCAPE 2.3L XLS (FWD, 5-SPD MANUAL) AT 65MPH, PRACTICALLY COASTING DOWN A HILL. 26 MINUTES AFTER ENGINE START SHE HEARD A LOUD BANG AND SUBSEQUENT POPPING SOUNDS. THIS WAS FOLLOWED IMMEDIATELY BY SEVERE POWER LOSS FROM THE ENGINE. SHE DROVE IT TO THE NEXT BEST OFF-RAMP, AN ADDITIONAL 2 MILES. WHEN SHE GOT OFF THE FREEWAY SHE SAYS SHE HAD TO REV IT UP QUITE A BIT TO MAKE AN INTERSECTION TO GET TO THE GAS STATION WHERE THE CAR ROLLED TO A STOP. THAT LOUD BANG TURNED UP TO BE THE NBR 3 CYLINDER BLOWING ITS SPARK PLUG CLEAN OFF THE SPARK PLUG BORE. THE SPARK PLUG BORE WAS COMPLETELY THREADLESS. THE SUBSEQUENT POPPING SOUNDS WERE DUE TO THE SPARK PLUG NOT BEING ON THE NBR 3 CYLINDER AS THE FUEL THAT CONTINUED TO SPRAY INTO THE CYLINDER WAS BURNING OFF. THE IMMEDIATE POWER LOSS IS A DIRECT RESULT OF THE ENGINE LOOSING 25% OF ITS CHUGGA-CHUGGA AND THE LOSS OF THE CHT SENSOR SIGNAL WHICH BOTH THEN CAUSED THE PCM (POWERTRAIN CONTROL MODULE) TO GO INTO LIMP MODE AND FURTHER REDUCE ENGINE POWER. FIRST THING I DID WAS PLUG IN MY OBDII SCANNER AND CHECK FOR CODES. I FOUND THE FOLLOWING THREE: P0303 - CYLINDER 3 THREE MISFIRE. P0353 - IGNITION COIL 'C' PRIMARY/SECONDARY CIRCUIT. P1289 - CYLINDER HEAD TEMP SENSOR HIGH INPUT. I THEN PERFORMED A KOEO (KEY-ON/ENGINE-OFF) CHECK WITH MY OBDII SCANNER AND FOUND THE FOLLOWING TWO CODES: P0119 - ENGINE COOLANT TEMPERATURE CIRCUIT INTERMITTENT/ERRATIC. P1289 - CYLINDER HEAD TEMP SENSOR HIGH INPUT. THE CHT PROBE (CYLINDER HEAD TEMPERATURE) COVER/BOOT WAS POPPED OFF THE ENGINE CAMSHAFT COVER AND THE WIRES WERE BROKEN OFF THE CHT PROBE ELECTRICAL CONNECTOR. THE SPARK PLUG TERMINAL BROKE OFF. THE IGNITION COIL PACK WAS SEVERELY DAMAGED (LOOKED LIKE AN EXPLODED CIGAR, CARTOON STYLE). *TR

NHTSA ODI #10484858

52,000 miles · Nov 12, 2012
Engine

2006 FORD ESCAPE, 52000 MILES ON IT, NO PRIOR PROBLEMS. DRIVING ON EXPRESSWAY AT 55MPH WITH SUDDEN NOISE AND SMOKE COMING FROM UNDER HOOD AND VEHICLE. PULLED TO SIDE OF EXPRESSWAY AND NOTICE TRAIL OF OIL. TOWED TO LOCAL FORD DEALERSHIP AND INFORMED THAT ENGINE HAD A HOLE IN IT. GIVEN QUOTE OF $8,000 TO REPAIR. *TR

NHTSA ODI #10484052

95,025 miles · Nov 8, 2012
Vehicle Speed Control

TL* THE CONTACT OWNS A 2006 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING 5 MPH AND EXITING A RESIDENTIAL DRIVEWAY, THE VEHICLE FAILED TO ACCELERATE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS. THE MANUFACTURER WAS CONTACTED BUT OFFERED NO ASSISTANCE. THREE YEARS PRIOR TO THE RECENT FAILURE, THE CONTACT TOOK THE VEHI…

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TL* THE CONTACT OWNS A 2006 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING 5 MPH AND EXITING A RESIDENTIAL DRIVEWAY, THE VEHICLE FAILED TO ACCELERATE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS. THE MANUFACTURER WAS CONTACTED BUT OFFERED NO ASSISTANCE. THREE YEARS PRIOR TO THE RECENT FAILURE, THE CONTACT TOOK THE VEHICLE TO THE DEALER BECAUSE THE ACCELERATOR PEDAL HAD BECOME EXTREMELY DIFFICULT TO DEPRESS. THE DEALER MADE REPAIRS TO THE ACCELERATOR PEDAL AT THAT TIME BUT THE CONTACT WAS UNSURE OF THE EXACT REPAIRS. THE VEHICLE WAS NOT FURTHER REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN. THE CURRENT MILEAGE WAS APPROXIMATELY 95,025.

NHTSA ODI #10483737

40,000 miles · Nov 5, 2012
Vehicle Speed Control

TL* THE CONTACT OWNS A 2006 FORD ESCAPE. THE CONTACT STATED THAT WHILE ATTEMPTING TO ACCELERATE, THE VEHICLE FAILED TO RESPOND AND ONCE IT ENGAGED, THE VEHICLE LUNGED FORWARD VIOLENTLY. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 40,000 AND THE CURRENT MIL…

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TL* THE CONTACT OWNS A 2006 FORD ESCAPE. THE CONTACT STATED THAT WHILE ATTEMPTING TO ACCELERATE, THE VEHICLE FAILED TO RESPOND AND ONCE IT ENGAGED, THE VEHICLE LUNGED FORWARD VIOLENTLY. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 40,000 AND THE CURRENT MILEAGE WAS 100,000.

NHTSA ODI #10483444

33,219 miles · Nov 1, 2012
Service Brakes

TL* THE CONTACT OWNS A 2006 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 45 MPH THE BRAKES WERE ENGAGED AND THE ANTI LOCK BRAKES FAILED. THE VEHICLE WAS TAKEN TO A DEALER FOR DIAGNOSTIC TESTING. THE TECHNICIAN STATED THAT THE TONE RING WOULD HAVE TO BE REPLACED. THE FAILURE OCCURRED ON SEVERAL OCCASIONS. T…

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TL* THE CONTACT OWNS A 2006 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 45 MPH THE BRAKES WERE ENGAGED AND THE ANTI LOCK BRAKES FAILED. THE VEHICLE WAS TAKEN TO A DEALER FOR DIAGNOSTIC TESTING. THE TECHNICIAN STATED THAT THE TONE RING WOULD HAVE TO BE REPLACED. THE FAILURE OCCURRED ON SEVERAL OCCASIONS. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THE VEHICLE WAS NOT INCLUDED IN A RECALL. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 33,219 AND THE CURRENT FAILURE MILEAGE WAS 70,000.

NHTSA ODI #10482849

37,000 miles · Oct 29, 2012
Service Brakes

ABS AND 4X4 SENSOR LIGHTS ACTIVATE AND FLASH ON DASHBOARD ABS BRAKING FAILS , SENSOR REP[LACED AND WENT OUT AGAIN AFTER A YEAR. SEEMS TO BE A PROBLEM WITH NUMEROUS ESCAPES AS FOUND IN ONLINE SEARCH. *TR

NHTSA ODI #10482576

125,000 miles · Oct 23, 2012
Engine

TL* THE CONTACT OWNS 2006 FORD ESCAPE HYBRID. WHILE DRIVING APPROXIMATELY 70 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT WAS ABLE TO RESTART THE VEHICLE HOWEVER, THE VEHICLE CONTINUOUSLY STALLED WITHIN FIVE MILES OF TRAVEL. THE VEHICLE WAS NOT TAKEN TO A DEALER FOR DIAGNOSTIC TESTING. THE VEHICLE WAS NOT REPAIRED. THE …

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TL* THE CONTACT OWNS 2006 FORD ESCAPE HYBRID. WHILE DRIVING APPROXIMATELY 70 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT WAS ABLE TO RESTART THE VEHICLE HOWEVER, THE VEHICLE CONTINUOUSLY STALLED WITHIN FIVE MILES OF TRAVEL. THE VEHICLE WAS NOT TAKEN TO A DEALER FOR DIAGNOSTIC TESTING. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 125,000.

NHTSA ODI #10481992

Mileage unknown · Oct 8, 2012
EnginePower Train

IN APPROXIMATELY SEPTEMBER 2006 I BOUGHT A FORD ESCAPE NOT LONG AFTER I BOUGHT IT I STATED HAVING TROUBLE WITH IT. WHEN I PRESSED THE GAS PEDAL THE CAR WOULD NOT GO. BY THE TIME I WOULD GET IT TO A FORD DEALERSHIP THE CAR HAD WARMED UP AND THEY COULD NOT GET IT TO DO IT. DURING THE SUMMER IT DOES NOT DO THIS BUT AS SOON AS TH…

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IN APPROXIMATELY SEPTEMBER 2006 I BOUGHT A FORD ESCAPE NOT LONG AFTER I BOUGHT IT I STATED HAVING TROUBLE WITH IT. WHEN I PRESSED THE GAS PEDAL THE CAR WOULD NOT GO. BY THE TIME I WOULD GET IT TO A FORD DEALERSHIP THE CAR HAD WARMED UP AND THEY COULD NOT GET IT TO DO IT. DURING THE SUMMER IT DOES NOT DO THIS BUT AS SOON AS THE WEATHER COOLS OFF IT WILL START. I HAVE HAD TO PULL OVER ON THE SIDE OF THE ROAD MULTIPLE TIMES BECAUSE WHEN I PRESS THE GAS PEDAL THE PEDAL DOES NOT MOVE. IN ORDER TO GET IT TO NOT STICK YOU HAVE TO PRESS IT AND RELEASE IT SEVERAL TIMES THEN EVENTUALLY IT WILL TAKE OFF SURGING FORWARD. TODAY WAS THE FIRST COOL DAY WE HAVE HAD AND I HAD TO COST OVER MULTIPLE TIMES ON THE SIDE OF THE ROAD. WHEN YOU PULL OUT AT STOP LIGHT YOU NEVER KNOW WHETHER IT IS GOING TO BE ONE OF THE TIMES WHEN THE CAR IS NOT GOING TO GO. TODAY I PULLED OUT SEVERAL TIMES TO FIND OUT THAT IT WAS ONE OF THE TIMES THE CAR WAS NOT GOING TO GO AND WAS ALMOST IN SEVERAL ACCIDENTS. I WAS ABLE TO GET IT TO A FORD DEALERSHIP AND I EXPLAINED WHAT THE CAR WAS DOING. THEY ADVISED ME THAT IT WAS LUNCH TIME AND THEY HAD AN APPRECIATION LUNCH PLANNED FOR EMPLOYEES AND IF I COULD COME BACK IN TWO HOURS THEY COULD HAVE SOMEONE LOOK AT IT BUT THAT IT SOUNDED LIKE IT WAS THE THROTTLE AND THAT IT WOULD BE AROUND $1000 TO REPAIR. THIS CAR HAS ALWAYS DONE THIS IN COLD WEATHER AND I TRIED MULTIPLE TIMES TO GET THIS REPAIRED WHILE IT WAS UNDER WARRANTY BUT WHEN I WOULD TAKE IT TO THE FORD DEALERSHIP THEY WOULD TELL ME THAT THEY COULD NOT FIX IT BECAUSE THEY COULD NOT GET THE CAR TO DO WHAT I WAS DESCRIBING. *TR

NHTSA ODI #10479303

Official recalls

3

15V606000 · Power Train:automatic Transmission:gear Position Indication (prndl); Power Train:automatic Transmission:lever And Linkage:floor Shift

Sep 29, 2015

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence & remedy

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

Additional source detail variants (2)

Power Train:automatic Transmission:lever And Linkage:floor Shift

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

Power Train:automatic Transmission:gear Position Indication (prndl)

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

14V526000 · Hybrid Propulsion System

Sep 3, 2014

Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.

Consequence & remedy

Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.

05V520000 · Visibility:windshield Wiper/washer:motor

Nov 9, 2005

ON CERTAIN TRUCKS, PASSENGER CARS AND SPORT UTILITY VEHICLES, THE WINDSHIELD WIPER MOTOR MAY HAVE BEEN PRODUCED WITHOUT GREASE BEING APPLIED TO THE OUTPUT SHAFT GEAR.

Consequence & remedy

Consequence: AFTER A PERIOD OF CONTINUOUS USE ON THE HIGH SPEED SETTING, LACK OF GREASE ON THE OUTPUT SHAFT GEAR MAY CAUSE THE GEAR TO DISTORT OR FRACTURE DURING OPERATION RESULTING IN A LOSS OF WIPER FUNCTION. INOPERATIVE WIPERS UNDER INCLEMENT WEATHER CONDITIONS COULD CAUSE A CRASH DUE TO IMPAIRED VISIBILITY.

Remedy: DEALERS WILL INSPECT THE WIPER MOTOR FOR THE PRESENCE OF GREASE AND GREASE THE WIPER MOTOR GEARS IF NECESSARY. THE RECALL BEGAN ON NOVEMBER 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673 OR LINCOLN/MERCURY AT 1-800-521-4140.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

DP12006 · Electronic Throttle Body Malfunction

Opened Oct 2, 2012 · Closed Feb 21, 2013

Status: closed (inferred from source dates) · Engine

In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.

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