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2006 Ford Escape

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2006 Ford Escape do not stand out strongly from the model-year median of 996.

About this comparison →

When problems were reported

Mileage at the reported incident

405 reports with mileage · 59 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Vehicle Speed Control. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 80 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 65 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

16 crash reports9 fire reports18 injury reports

Electrical System complaints

34 reports
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67,000 miles · Mar 8, 2013
Electrical SystemVehicle Speed Control

ON FEB 14TH, 2013, ON MY WAY TO WORK, MY CAR RADIO WENT COMPLETE DEAD...THEN AS I WAS APPROACHING AN INTERSECTION, MY CAR 'SURGED' LIKE IT WAS GOING "ON & OFF". I PRAYED TO GET TO GET OUT OF HARMS WAY ENOUGH TO PULL MY CAR OVER, AS SOON AS I DID, ALL THE LIGHTS STARTED FLASHING AND THERE WAS A CONSTANT 'CLICKING SOUND'. I CALL…

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ON FEB 14TH, 2013, ON MY WAY TO WORK, MY CAR RADIO WENT COMPLETE DEAD...THEN AS I WAS APPROACHING AN INTERSECTION, MY CAR 'SURGED' LIKE IT WAS GOING "ON & OFF". I PRAYED TO GET TO GET OUT OF HARMS WAY ENOUGH TO PULL MY CAR OVER, AS SOON AS I DID, ALL THE LIGHTS STARTED FLASHING AND THERE WAS A CONSTANT 'CLICKING SOUND'. I CALLED A TOWN TRUCK AND HAD MY CAR TOWED TO MY CAR REPAIR PLACE. TURNS OUT I NEEDED AN NEW ALTERNATOR. AFTER SPENDING $550 + TO HAVE IT FIXED, THE FOLLOWING WEEK, ON TUESDAY, FEB 19TH, MY CAR DIED. AGAIN, HAVING IT TOWED TO MY CAR REPAIR AGAIN, IT TURNS OUT THAT THE ELECTRICAL SYSTEM NEEDED REPLACING. I ONLY HAVE 67K ON MY CAR AND AFTER SPENDING ANOTHER $600 TO FIX, I AM NOT A HAPPY CONSUMER! FORD SHOULD REIMBURSE ME FOR THESE COSTS. NOW, MY CAR IS FIXED AND AS MUCH AS I LOVED IT, I AM NOT CONFIDENT DRIVING IT ANYMORE. UNLESS FORD REIMBURSES ME, I WILL NEVER BUY ANOTHER ESCAPE AGAIN, NOR WILL I TELL EVERYONE ABOUT HOW WONDERFUL OF A VEHICLE THEY ARE BECAUSE THEY AREN'T AND WHEN YOU SPEND THAT MUCH MONEY ON A CAR...WELL, WHEN SOMETHING COSTLY HAPPENS LIKE THAT, THE VEHICLE SHOULD BE REPLACED BY FORD WITH NO COST TO THE CONSUMER. AN EXTRA $1200 OUT OF MY POCKET MEANS MY FAMILY HAS TO GO WITHOUT FOOD. *TR

NHTSA ODI #10502080

161,487 miles · Nov 15, 2012
Electrical SystemEngine

WIFE WAS DRIVING HER 2003 FORD ESCAPE 2.3L XLS (FWD, 5-SPD MANUAL) AT 65MPH, PRACTICALLY COASTING DOWN A HILL. 26 MINUTES AFTER ENGINE START SHE HEARD A LOUD BANG AND SUBSEQUENT POPPING SOUNDS. THIS WAS FOLLOWED IMMEDIATELY BY SEVERE POWER LOSS FROM THE ENGINE. SHE DROVE IT TO THE NEXT BEST OFF-RAMP, AN ADDITIONAL 2 MILES. WHEN …

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WIFE WAS DRIVING HER 2003 FORD ESCAPE 2.3L XLS (FWD, 5-SPD MANUAL) AT 65MPH, PRACTICALLY COASTING DOWN A HILL. 26 MINUTES AFTER ENGINE START SHE HEARD A LOUD BANG AND SUBSEQUENT POPPING SOUNDS. THIS WAS FOLLOWED IMMEDIATELY BY SEVERE POWER LOSS FROM THE ENGINE. SHE DROVE IT TO THE NEXT BEST OFF-RAMP, AN ADDITIONAL 2 MILES. WHEN SHE GOT OFF THE FREEWAY SHE SAYS SHE HAD TO REV IT UP QUITE A BIT TO MAKE AN INTERSECTION TO GET TO THE GAS STATION WHERE THE CAR ROLLED TO A STOP. THAT LOUD BANG TURNED UP TO BE THE NBR 3 CYLINDER BLOWING ITS SPARK PLUG CLEAN OFF THE SPARK PLUG BORE. THE SPARK PLUG BORE WAS COMPLETELY THREADLESS. THE SUBSEQUENT POPPING SOUNDS WERE DUE TO THE SPARK PLUG NOT BEING ON THE NBR 3 CYLINDER AS THE FUEL THAT CONTINUED TO SPRAY INTO THE CYLINDER WAS BURNING OFF. THE IMMEDIATE POWER LOSS IS A DIRECT RESULT OF THE ENGINE LOOSING 25% OF ITS CHUGGA-CHUGGA AND THE LOSS OF THE CHT SENSOR SIGNAL WHICH BOTH THEN CAUSED THE PCM (POWERTRAIN CONTROL MODULE) TO GO INTO LIMP MODE AND FURTHER REDUCE ENGINE POWER. FIRST THING I DID WAS PLUG IN MY OBDII SCANNER AND CHECK FOR CODES. I FOUND THE FOLLOWING THREE: P0303 - CYLINDER 3 THREE MISFIRE. P0353 - IGNITION COIL 'C' PRIMARY/SECONDARY CIRCUIT. P1289 - CYLINDER HEAD TEMP SENSOR HIGH INPUT. I THEN PERFORMED A KOEO (KEY-ON/ENGINE-OFF) CHECK WITH MY OBDII SCANNER AND FOUND THE FOLLOWING TWO CODES: P0119 - ENGINE COOLANT TEMPERATURE CIRCUIT INTERMITTENT/ERRATIC. P1289 - CYLINDER HEAD TEMP SENSOR HIGH INPUT. THE CHT PROBE (CYLINDER HEAD TEMPERATURE) COVER/BOOT WAS POPPED OFF THE ENGINE CAMSHAFT COVER AND THE WIRES WERE BROKEN OFF THE CHT PROBE ELECTRICAL CONNECTOR. THE SPARK PLUG TERMINAL BROKE OFF. THE IGNITION COIL PACK WAS SEVERELY DAMAGED (LOOKED LIKE AN EXPLODED CIGAR, CARTOON STYLE). *TR

NHTSA ODI #10484858

Mileage unknown · Jul 25, 2012
Electrical SystemFire

I DROVE MY CAR AROUND THE CORNER TO A FRIEND'S HOUSE. I STARTED TO SMELL SOMETHING BURNING. I PULLED INTO MY FRIEND'S DRIVEWAY AND STOPPED, BUT THE CAR WAS STILL RUNNING AND I SAW SMOKE COMING FROM UNDER THE FLOOR AREA AND DASH OF THE CAR. SMOKE FILLED UP THE INSIDE OF THE CAR. I TURNED OFF THE CAR AND OPENED ALL THE DOORS…

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I DROVE MY CAR AROUND THE CORNER TO A FRIEND'S HOUSE. I STARTED TO SMELL SOMETHING BURNING. I PULLED INTO MY FRIEND'S DRIVEWAY AND STOPPED, BUT THE CAR WAS STILL RUNNING AND I SAW SMOKE COMING FROM UNDER THE FLOOR AREA AND DASH OF THE CAR. SMOKE FILLED UP THE INSIDE OF THE CAR. I TURNED OFF THE CAR AND OPENED ALL THE DOORS. HAD I NOT TURNED IT OFF, IT WOULD HAVE CAUGHT ON FIRE AS IT WAS SMOKING REALLY BAD AND EXTREMELY HOT INSIDE THE INTERIOR OF THE CAB. THE FUSE BOX WAS BLOWN AND ALL THE WIRING UNDER THE DASH WAS DESTROYED, SO THE FIRE WAS LIKELY DUE TO AN ELECTRICAL MALFUNCTION. THE CAR WAS ABLE TO START BUT NOTHING IN THE DASH AREA WAS WORKING - THE SPEEDOMETER AND GAUGES WILL NO LONGER FUNCTION. I AM NOT DRIVING IT DUE TO SAFETY ISSUES AND AM HAVING IT CHECKED BY A MECHANIC. *TR

NHTSA ODI #10467661

90,000 miles · Jul 9, 2012
Electrical System

2 ALTERNATORS IN LESS THAN ONE YEAR. TIRED OF BEING LEFT STRANDED WITH 3 KIDS IN THE CAR!! AND ITS A LOT OF $$$$$$$$. *TR

NHTSA ODI #10464782

181,864 miles · Jun 13, 2012
Electrical SystemStructure

I HAVE A 2006 FORD ESCAPE. MY CAR ALARM STARTED GOING OFF ON IT'S OWN FOR A FEW DAYS. THEN THE CAR "AJAR DOOR" LIGHT CAME ON WHILE I WAS DRIVING FROM A DOCTORS APPOINTMENT. SO I TOOK THE CAR INTO A FORD DEALERSHIP TO GET THE PROBLEM INSPECTED. I WAS TOLD THAT THERE WAS A RIGHT REAR DOOR FAULT. SO I ASKED HIM TO EXPLAIN. THE …

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I HAVE A 2006 FORD ESCAPE. MY CAR ALARM STARTED GOING OFF ON IT'S OWN FOR A FEW DAYS. THEN THE CAR "AJAR DOOR" LIGHT CAME ON WHILE I WAS DRIVING FROM A DOCTORS APPOINTMENT. SO I TOOK THE CAR INTO A FORD DEALERSHIP TO GET THE PROBLEM INSPECTED. I WAS TOLD THAT THERE WAS A RIGHT REAR DOOR FAULT. SO I ASKED HIM TO EXPLAIN. THE TECH SAID THAT FORD HAD REDESIGNED THE REAR DOOR LATCH AND THAT IT REQUIRES A NEW CABLE WHICH WILL COST ME $404.00 TO REPLACE. NEEDLESS TO SAY MY JAW HIT THE FLOOR, BECAUSE THAT WAS JUST ONE DOOR. APPARENTLY, AFTER SEARCHING ONLINE FOR A CHEAPER SOLUTION, I CAME ACROSS SO MANY COMPLAINTS OF THE SAME PROBLEM SINCE 2001. EVIDENTLY FORD HAVE NOT SOLVE THE PROBLEM. IT'S A SAFETY HAZARD. IF THE REAR DOOR LATCH IS LIKELY TO GO BAD THEN IT'S JEOPARDIZING THE SAFETY OF THE CHILDREN THAT'S REQUIRED TO SIT IN THE BACK SEAT. IT PROBABLY WOULD BE SO BAD IF IT WERE CHEAPER TO REPLACE, BUT $404.00 IS RIDICULOUSLY HIGH. IF THEY KNEW THAT THEY HAD TO REDESIGN THE LATCHES A RECALL SHOULD HAVE BEEN MADE. *TR

NHTSA ODI #10461420

69,000 miles · Dec 8, 2011
Electrical System

DRIVER INSTRUMENT PANEL TEMPERATURE BACK LIGHTING HAS FAILED. THIS DRIVER CAN'T DETERMINE THE ENGINE TEMPERATURE WHILE DRIVING AT NIGHT. *TR

NHTSA ODI #10438977

54,576 miles · Apr 12, 2011
Electrical System

TL*THE CONTACT OWNS A 2006 FORD ESCAPE. WHILE DRIVING APPROXIMATELY 35 MPH THE GAUGE BEGAN TO FLUCTUATE ERRATICALLY. THE ABS AND BATTERY LIGHT ILLUMINATED ON THE INSTRUMENT PANEL AND THE WINDOWS COULD NOT BE OPENED OR CLOSED. THE DOOR LOCKS ALSO WOULD NOT ENGAGE. THE FAILURES WOULD OCCUR AT THE SAME TIME AND ALSO INDEPENDENTLY. …

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TL*THE CONTACT OWNS A 2006 FORD ESCAPE. WHILE DRIVING APPROXIMATELY 35 MPH THE GAUGE BEGAN TO FLUCTUATE ERRATICALLY. THE ABS AND BATTERY LIGHT ILLUMINATED ON THE INSTRUMENT PANEL AND THE WINDOWS COULD NOT BE OPENED OR CLOSED. THE DOOR LOCKS ALSO WOULD NOT ENGAGE. THE FAILURES WOULD OCCUR AT THE SAME TIME AND ALSO INDEPENDENTLY. THE FAILURE OCCURRED INTERMITTENTLY. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIANS REPLACED THE PCM BOARD. IMMEDIATELY AFTER THE REPAIRS WERE MADE THE FAILURE CONTINUED TO OCCUR. THE TECHNICIANS SUGGESTED THAT THE ALTERNATOR BE REPLACED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE ALTERNATOR WAS REPLACED; YET, IT DID NOT CORRECT THE FAILURE. THE BATTERY WAS REPLACED WHEN THE VEHICLE FAILED TO START. WHEN THE COBATTERY WAS REPLACED, THE VEHICLE STARTED BUT THE ELECTRICAL FAILURES CONTINUED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 54,576.

NHTSA ODI #10395596

60,000 miles · Nov 30, 2010
Electrical SystemFire

I WAS DRIVING FROM WORK TO THE BANK TO MAKE THE DAILY DEPOSITS, WHEN I PULLED INTO A PARKING SPACE IN THE BANK PARKING LOT I NOTICED A LOT OF SMOKE COMING OUT FROM UNDER MY HOOD, I IMMEDIATELY GOT THE OUTSIDE SECURITY GUARD TO COME TAKE A LOOK AND WHEN HE RAISED THE HOOD MY CAR WAS ON FIRE. IF YOU ARE STANDING IN FRONT OF THE CA…

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I WAS DRIVING FROM WORK TO THE BANK TO MAKE THE DAILY DEPOSITS, WHEN I PULLED INTO A PARKING SPACE IN THE BANK PARKING LOT I NOTICED A LOT OF SMOKE COMING OUT FROM UNDER MY HOOD, I IMMEDIATELY GOT THE OUTSIDE SECURITY GUARD TO COME TAKE A LOOK AND WHEN HE RAISED THE HOOD MY CAR WAS ON FIRE. IF YOU ARE STANDING IN FRONT OF THE CAR LOOKING IN IT WOULD BE THE LEFT SIDE, HE IMMEDIATELY CALLED THE FIRE DEPARTMENT WHO CAME AND PUT IT OUT, MY CAR IS NOW SITTING AT THE DEALERSHIP. *TR

NHTSA ODI #10368333

64,000 miles · Jan 17, 2010
Electrical System

I OWN A 2006 ESCAPE. SINCE THE SUMMER OF 2009, THE SUNROOF SEEMS TO OPEN 'AT WILL'. I CLOSE IT WITH DIFFICULTY (THE REAR PART WILL NOT CLOSE COMPLETELY; IF IT DOES THE FRONT PART IS AJAR. WHEN IT DOES CLOSE COMPLETELY, IT EVENTUALLY OPENS AGAIN. *TR

NHTSA ODI #10300056

104,000 miles · Aug 19, 2009
Electrical SystemService Brakes, Hydraulic

TL*THE CONTACT OWNS A 2006 FORD ESCAPE. WHILE DRIVING APPROXIMATELY BETWEEN 25-35 MPH ON NORMAL CONDITIONS; THE BRAKE WARNING LIGHT INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. IN AN ATTEMPT TO APPLY PRESSURE TO THE BRAKE PEDAL THERE WAS A GRINDING NOISE FOLLOWED BY A LOW POWER RESPONSE. THE WARNING INDICATOR LIGHT REMAINE…

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TL*THE CONTACT OWNS A 2006 FORD ESCAPE. WHILE DRIVING APPROXIMATELY BETWEEN 25-35 MPH ON NORMAL CONDITIONS; THE BRAKE WARNING LIGHT INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. IN AN ATTEMPT TO APPLY PRESSURE TO THE BRAKE PEDAL THERE WAS A GRINDING NOISE FOLLOWED BY A LOW POWER RESPONSE. THE WARNING INDICATOR LIGHT REMAINED ILLUMINATED UNTIL THE ENGINE WAS TURNED OFF AND THE FOUR WHEEL DRIVE LIGHT ILLUMINATED INTERMITTENTLY. THE CONTACT WAS ABLE TO DRIVE WITH CAUTION. THE VEHICLE HAS NOT BEEN REPAIRED. THE CONTACT IS AWARE OF THE SAFETY RISK INVOLVED. THE FAILURE AND CURRENT MILEAGES WERE 104,000. THE VIN NUMBER WAS UNAVAILABLE.

NHTSA ODI #10281103

Official recalls

3

15V606000 · Power Train:automatic Transmission:gear Position Indication (prndl); Power Train:automatic Transmission:lever And Linkage:floor Shift

Sep 29, 2015

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence & remedy

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

Additional source detail variants (2)

Power Train:automatic Transmission:lever And Linkage:floor Shift

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

Power Train:automatic Transmission:gear Position Indication (prndl)

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

14V526000 · Hybrid Propulsion System

Sep 3, 2014

Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.

Consequence & remedy

Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.

05V520000 · Visibility:windshield Wiper/washer:motor

Nov 9, 2005

ON CERTAIN TRUCKS, PASSENGER CARS AND SPORT UTILITY VEHICLES, THE WINDSHIELD WIPER MOTOR MAY HAVE BEEN PRODUCED WITHOUT GREASE BEING APPLIED TO THE OUTPUT SHAFT GEAR.

Consequence & remedy

Consequence: AFTER A PERIOD OF CONTINUOUS USE ON THE HIGH SPEED SETTING, LACK OF GREASE ON THE OUTPUT SHAFT GEAR MAY CAUSE THE GEAR TO DISTORT OR FRACTURE DURING OPERATION RESULTING IN A LOSS OF WIPER FUNCTION. INOPERATIVE WIPERS UNDER INCLEMENT WEATHER CONDITIONS COULD CAUSE A CRASH DUE TO IMPAIRED VISIBILITY.

Remedy: DEALERS WILL INSPECT THE WIPER MOTOR FOR THE PRESENCE OF GREASE AND GREASE THE WIPER MOTOR GEARS IF NECESSARY. THE RECALL BEGAN ON NOVEMBER 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673 OR LINCOLN/MERCURY AT 1-800-521-4140.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

DP12006 · Electronic Throttle Body Malfunction

Opened Oct 2, 2012 · Closed Feb 21, 2013

Status: closed (inferred from source dates) · Engine

In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.

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