NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
1,394 reports60,000 miles · Mar 15, 2012
Vehicle Speed Control
A FEW YEARS AGO, I STARTED HAVING PROBLEMS WITH MY GAS PEDAL STICKING. IT SEEMED LIKE A BRICK WAS UNDERNEATH THE PEDAL AND NO MATTER HOW HARD I PUSHED IT WOULD NOT UNSTICK. THE PROBLEM LASTED ABOUT A MONTH AND THEN WENT AWAY. EVERY ONCE IN A WHILE, THE PEDAL WOULD STICK SLIGHTLY FOR JUST A SECOND, BUT NOT ANYTHING THAT REALLY…
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A FEW YEARS AGO, I STARTED HAVING PROBLEMS WITH MY GAS PEDAL STICKING. IT SEEMED LIKE A BRICK WAS UNDERNEATH THE PEDAL AND NO MATTER HOW HARD I PUSHED IT WOULD NOT UNSTICK. THE PROBLEM LASTED ABOUT A MONTH AND THEN WENT AWAY. EVERY ONCE IN A WHILE, THE PEDAL WOULD STICK SLIGHTLY FOR JUST A SECOND, BUT NOT ANYTHING THAT REALLY CONCERNED ME. LAST WEEK (3/7/2012), THE PEDAL STARTED STICKING BAD. IT SEEMS TO BE WITHIN THE FIRST 5 MINUTES OF STARTING THE CAR AND CAN STICK FOR 10-15 SECONDS, WHICH IS VERY SCARY WHEN DRIVING. I HAD TO PULL OVER A COUPLE OF TIMES, JUST BECAUSE I COULD NO LONGER ACCELERATE. NOW, I HAVE STARTED DRIVING AROUND THE BLOCK FOR A FEW MINUTES UNTIL I DON'T FEEL THE PEDAL STICK ANYMORE BEFORE I CONTINUE WITH MY DRIVE. THE PROBLEM HAS BEEN OCCURRING ALMOST DAILY FOR A WEEK NOW. I CAN SEE HOW IF I WAS TURNING LEFT AND MY GAS PEDAL STICKS, I COULD EASILY GET BROAD SIDED BY AN ONCOMING CAR. I DON'T FEEL COMFORTABLE DRIVING THE CAR ANYMORE. *TR
NHTSA ODI #10451748
90,000 miles · Mar 8, 2012
Wheels
TL* THE CONTACT OWNS A 2005 FORD ESCAPE. WHILE DRIVING APPROXIMATELY 20 MPH, THE CONTACT NOTICED A THUMPING NOISE COMING FROM THE REAR PASSENGER SIDE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTICS WHERE THE TECHNICIANS ADVISED THE CONTACT THAT THERE WAS CORROSION ON THE PASSENGER SIDE REAR WHEEL WELL AND THE UNDER COATING …
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TL* THE CONTACT OWNS A 2005 FORD ESCAPE. WHILE DRIVING APPROXIMATELY 20 MPH, THE CONTACT NOTICED A THUMPING NOISE COMING FROM THE REAR PASSENGER SIDE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTICS WHERE THE TECHNICIANS ADVISED THE CONTACT THAT THERE WAS CORROSION ON THE PASSENGER SIDE REAR WHEEL WELL AND THE UNDER COATING WAS CHIPPING. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 90,000.
NHTSA ODI #10450795
150,000 miles · Mar 7, 2012
Engine And Engine Cooling
TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING 5 MPH AND WITHOUT WARNING, THE VEHICLE STALLED. THE CONTACT WAS ABLE TO RESTART THE VEHICLE AND TOOK THE VEHICLE TO A PRIVATE MECHANIC WHERE IT WAS INSPECTED. THE MECHANIC ADVISED THAT THE COIL PACK FAILED DUE TO COMPUTER FAILURE. THE VEHICLE WAS NOT…
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TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING 5 MPH AND WITHOUT WARNING, THE VEHICLE STALLED. THE CONTACT WAS ABLE TO RESTART THE VEHICLE AND TOOK THE VEHICLE TO A PRIVATE MECHANIC WHERE IT WAS INSPECTED. THE MECHANIC ADVISED THAT THE COIL PACK FAILED DUE TO COMPUTER FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND THE CURRENT MILEAGE WAS 150,000.
NHTSA ODI #10450634
187,000 miles · Mar 4, 2012
Electrical SystemEngine And Engine Cooling
SUDDEN ENGINE FAILURE WHILE DRIVING APPROXIMATELY 50 MPH. TOLD BY MECHANIC IT WAS A "FRIED" COMPUTER CAUSED BY INCORRECT SPARK PLUGS (ORIGINAL FACTORY-INSTALLED). WILL HAVE TO REPLACE PCM, COILS AND PLUGS. *TR
NHTSA ODI #10450209
16,800 miles · Mar 2, 2012
Electrical System
WAS DRIVING DOWN THE HWY AND THE ENGINE SHUTS DOWN .THE PROBLEM THE PCM THAT CONTROLS THE ENGINE GOES OUT. FORD KNOWS THIS BUT THEY DONT FEEL ITS A SAFTY ISSUE. I DONT KNOW ABOUT YOU BUT DRIVING AND HAVING YOUR CAR SHUT OFF SCARES ME. THANK GOD THE TRACTOR TRAILOR WAS ABLE TO GET TO THE OTHER SIDE.THE REPAIR WILL COST 2500 DO…
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WAS DRIVING DOWN THE HWY AND THE ENGINE SHUTS DOWN .THE PROBLEM THE PCM THAT CONTROLS THE ENGINE GOES OUT. FORD KNOWS THIS BUT THEY DONT FEEL ITS A SAFTY ISSUE. I DONT KNOW ABOUT YOU BUT DRIVING AND HAVING YOUR CAR SHUT OFF SCARES ME. THANK GOD THE TRACTOR TRAILOR WAS ABLE TO GET TO THE OTHER SIDE.THE REPAIR WILL COST 2500 DOES NO GOOD IF NOBODY MAKES THEM FIX THE PROBLEM. *TR
NHTSA ODI #10450094
88,555 miles · Feb 29, 2012
Electrical System
THE CHECK ENGINE LIGHT CAME OUT ON DASHBOARD,I TOOK THE CAR TO DEALER,AND I WAS TOLD THAT THE FUEL RAIL PRESSURE NEEDED TO BE CHANGED,FEW MONTHS AGO I TOOK MY CAR TO THE DEALER AND THEY DID A COMPLETE DIAGNOSE AND NOTHING WAS WRONG,I SEARCH ABOUT THIS PROBLEM,AND FOUND OUT THAT SO MANY OWNERS OF THE SAME TYPE OF CAR HAVE EXACTLY…
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THE CHECK ENGINE LIGHT CAME OUT ON DASHBOARD,I TOOK THE CAR TO DEALER,AND I WAS TOLD THAT THE FUEL RAIL PRESSURE NEEDED TO BE CHANGED,FEW MONTHS AGO I TOOK MY CAR TO THE DEALER AND THEY DID A COMPLETE DIAGNOSE AND NOTHING WAS WRONG,I SEARCH ABOUT THIS PROBLEM,AND FOUND OUT THAT SO MANY OWNERS OF THE SAME TYPE OF CAR HAVE EXACTLY THE SAME COMPLAINT,IT SEEMS THAT FORD MOTOR HAD THE SAME PROBLEM WITH OTHER TYPE OF CARS ON THE SAME ITEM(FUEL RAIL PRESSURE) AND HAD A RECALL ON THESE CARS,WHY NOT ON FORD ESCAPES??? *TR
NHTSA ODI #10449895
115,550 miles · Feb 25, 2012
Electrical System
THE ENGINE CONTROL MODULE ON MY 2005 FORD ESCAPE FAILED, ALONG WITH THE COILS. THIS HAPPENED WHILE SITTING IN A BUSY INTERSECTION. *TR
NHTSA ODI #10449292
30 miles · Feb 22, 2012
Vehicle Speed Control
FIRST TIME IT HAPPENED IN 2009, I WAS DRIVING ON THE FREEWAY IN TRAFFIC WHEN THE TRAFFIC BEGAN TO ACCELERATE, WHEN I DEPRESSED MY ACCELERATOR IT WAS LIKE PRESSING AGAINST A WALL. MY CAR WAS MOVING FROM THE NATURAL FORCE FROM WHEN I WAS BRAKED BUT IT WOULD NOT ACCELERATE, I HAD TO STEER MY CAR TO THE SHOULDER AND STOP. WHEN I STO…
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FIRST TIME IT HAPPENED IN 2009, I WAS DRIVING ON THE FREEWAY IN TRAFFIC WHEN THE TRAFFIC BEGAN TO ACCELERATE, WHEN I DEPRESSED MY ACCELERATOR IT WAS LIKE PRESSING AGAINST A WALL. MY CAR WAS MOVING FROM THE NATURAL FORCE FROM WHEN I WAS BRAKED BUT IT WOULD NOT ACCELERATE, I HAD TO STEER MY CAR TO THE SHOULDER AND STOP. WHEN I STOPPED I MADE A PHONE TO A FRIEND OF MINE TO TELL THEM TO COME AND GET ME BECAUSE MY CAR WASN'T WORKING. AS I WAS WAITING FOR THEM I DECIDED TO START MY CAR AND PRESS THE ACCELERATOR, WHEN I DID IT WORKED SO I WENT AHEAD AND DROVE HOME. THIS HAPPENED APPROXIMATELY 3 MORE TIMES THAT YEAR BUT ON THESE OCCASIONS ONCE I WOULD ATTEMPT TO DEPRESS THE ACCELERATOR AS I WAS DRIVING IT WOULD THEN WORK. I MADE A NOTE TO GET IT FIXED BUT BY THIS TIME IT WAS THE SPRING AND IT NEVER HAPPENED AGAIN UNTIL WINTER 2011. I THIS POINT I HAD MY NEIGHBOR LOOK AT IT(WHO IS A MECHANIC) AND HE SAID IT WAS THE THROTTLE CABLE, HE SPRAYED IT WITH SOME WD40 AND IT SEEMED TO WORK, WELL THAT WAS ONLY FOR ABOUT 2 DAYS, BECAUSE IT STUCK AGAIN ONE MORNING ON THE WAY TO WORK. AT THIS POINT I TOOK IT TO A MECHANIC TO GET THE THROTTLE CABLE FIXED. UNFORTUNATELY, AT THE TIME I TOOK IT IN I WASN'T ABLE TO "RECREATE" THE PROBLEM. I EXPLAINED THE SHOP THE PROBLEM AND THEY TOO FELT AS THOUGH IT MAY BE THE CABLE, I SPENT AROUND $300 FOR THE PART AND LABOR TO HAVE IT REPLACED. WELL THAT WAS NOVEMBER OF 2011 AND IT IS NOW FEB 2012 AND IT HAPPENED AGAIN THIS MORNING. AS OTHER'S HAVE REPORTED I AM THANKFUL THAT AS I WAS MAKING THE LEFT TURN THAT IT WAS A PROTECTED LEFT, DUE TO THE LIGHT, BECAUSE THAT'S WHEN MY ACCELERATOR FAILED. I HAD TO PULL OVER WAIT AROUND 15MIN. AND THEN IT WORKED. JUST WOULD LIKE A STRAIGHT ANSWER TO THE FIX. THIS CAR JUST GOT PAID OFF IN 2010 AND I WANT TO FEEL LIKE IT IS AN ASSET AND NOT A LIABILITY TO MY FAMILY. *TR
NHTSA ODI #10448938
Mileage unknown · Feb 17, 2012
Vehicle Speed Control
WHILE DRIVING VEHICLE AT 50 MPH THE GAS PEDAL, THROTTLE BECAME STUCK. THIS OCCURRED AS I WAS ENTERING THE HIGHWAY, THE SPEED OF THE VEHICLE IMMEDIATELY STARTED TO SLOW, THIS WAS AN EXTREME HAZARD AS TRAFFIC BEHIND ME HAD TO GO AROUND ME, I WAS PRESSING THE GAS PEDAL AND IT WAS LIKE PRESSING A BRICK. I WAS VERY LUCKY NO ONE REAR…
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WHILE DRIVING VEHICLE AT 50 MPH THE GAS PEDAL, THROTTLE BECAME STUCK. THIS OCCURRED AS I WAS ENTERING THE HIGHWAY, THE SPEED OF THE VEHICLE IMMEDIATELY STARTED TO SLOW, THIS WAS AN EXTREME HAZARD AS TRAFFIC BEHIND ME HAD TO GO AROUND ME, I WAS PRESSING THE GAS PEDAL AND IT WAS LIKE PRESSING A BRICK. I WAS VERY LUCKY NO ONE REAR ENDED ME GOING 60MPH. THIS OCCURS IN COLD WEATHER (UNDER 45 DEGREES), BUT I CAN SEE FROM PREVIOUS COMPLAINTS THAT IT WILL HAPPEN IN WARM WEATHER TOO EVENTUALLY. I GUESS FORD WILL NOT ISSUE A RECALL UNTIL A FATALITY OCCURS. I AM IN THE PROCESS OF FINDING A MECHANIC THAT I CAN AFFORD TO GET THE THROTTLE BODY REPLACED AT MY EXPENSE, AS FORD DEALERS ARE NOT OFFERING ANY HELP FOR ME. *TR
NHTSA ODI #10448365
158,000 miles · Feb 15, 2012
Electrical SystemEngine And Engine CoolingPower Train
MY WIFE WENT TO ON A TRIP AND THE VEHICLE STARTED TO MISFIRE, WENT TO A FORD DEALER, MECHANIC IDENTIFIED THE PROBLEM; IGNITION COIL #4 FAILED. SHE ASKED WHAT NEEDED DONE TO FIX PROPERLY SO SHE WOULD BE SAFE AND HAVE NO MORE TROUBLE. HE SAID TO REPLACE COIL, PLUGS, AND WIRES. THAT WAS DONE. ON THE WAY HOME IT HAPPENED AGAIN, CAR …
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MY WIFE WENT TO ON A TRIP AND THE VEHICLE STARTED TO MISFIRE, WENT TO A FORD DEALER, MECHANIC IDENTIFIED THE PROBLEM; IGNITION COIL #4 FAILED. SHE ASKED WHAT NEEDED DONE TO FIX PROPERLY SO SHE WOULD BE SAFE AND HAVE NO MORE TROUBLE. HE SAID TO REPLACE COIL, PLUGS, AND WIRES. THAT WAS DONE. ON THE WAY HOME IT HAPPENED AGAIN, CAR SHUT OFF W/O WARNING ON I95 @65 MPH. PROBLEM PERSISTED AND FINALLY WOULD NOT START AND HAD TO BE TOWED. MY MECHANIC DISCOVERED FORD SRB 09-2-6. A PROBLEM IDENTIFIED BY FORD BUT NOT MADE PUBLIC. I CONTACTED DEALER; HE WAS AWARE OF SRB BUT DID NOT ACT ON IT OR INFORM US ABOUT IT. WE ARE NOW FACED WITH A BILL 2X LARGER THAN IT WOULD HAVE BEEN IF DEALER WOULD HAVE FOLLOWED SRB. HE PUT MY WIFE AT RISK (NEARLY HAD A FEW ACCIDENTS) AND FORD AND THE NHTSA ARE PUTTING PEOPLE AT UNDUE RISK BY NOT MAKING THIS INFO. PUBLIC AND SPECIFIC TO OWNERS OF THESE VEHICLES. A FAILURE OF THIS MAGNITUDE, IDENTIFIED AS A PROBLEM FROM THE FACTORY SHOULD BE RECALLED AND FORD SHOULD COMPLETE REPAIRS AT NO COST TO THE OWNER. *TR
NHTSA ODI #10448012
Official recalls
4Sep 29, 2015
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence & remedy
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Additional source detail variants (2)
Power Train:automatic Transmission:lever And Linkage:floor Shift
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Power Train:automatic Transmission:gear Position Indication (prndl)
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Sep 3, 2014
Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.
Consequence & remedy
Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.
Apr 7, 2006
CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITHOUT SIDE AIR CURTAINS OR MOONROOFS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." DURING TESTING, THE FREE MOTION HEAD FORM REGISTERED A MEASUREMENT ABOVE THE PERMITTED LIMIT AT THE LEFT HAND A-PILLAR TRIM AREA.
Consequence & remedy
Consequence: IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO OCCUPANTS MAY OCCUR.
Remedy: DEALERS WILL MAKE MODIFICATIONS TO THE ENERGY ABSORBING MATERIAL LOCATED ABOVE THE HEADLINER IN THE AFFECTED AREA FREE OF CHARGE. THE RECALL BEGAN ON MAY 19, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Dec 20, 2004
CERTAIN 2004-2005 SPORT UTILITY VEHICLES AND CERTAIN 2001-2003 SPORT UTIITY VEHICLE HAVING REAR LIFTGATE COMPONENTS SERVICED WITH 2004 EQUIVALENT COMPONENTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 206, 'DOOR LOCKS AND DOOR RETENTION COMPONENTS.' THE REAR LIFTGATE LATCHING SYSTEM DOES NOT MEET THE INERTIA LOAD REQUIREMENT IN ONE DIRECTION.
Consequence & remedy
Consequence: IF THE LIFTGATE IS LEFT UNLOCKED, THERE IS THE POTENTIAL THAT IT MAY OPEN DURING A CRASH.
Remedy: DEALERS WILL REPLACE THE REAR LIFTGATE LATCH RELEASE ROD, THE RELEASE ROD ATTACHMENT CLIP AND THE DOOR HANDLE RETURN SPRING. THE RECALL BEGAN ON MARCH 31, 2005. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.
AQ10001 · Fleet Vehicle Recall Completion Audit
Opened Nov 18, 2010 · Closed Dec 28, 2015
Status: closed (inferred from source dates) · Unknown Or Other
On November 18, 2010, NHTSA's Recall Management Division (RMD) opened an audit query (AQ10-001) to investigate recall remedy completion by rental car companies on safety recall campaigns.It was expected to provide the agency an indication of how completely and how quickly rental car fleets perform necessary recall-related remedies on the vehicles owned and then rented/leased for use on the roadways.RMD queried three (3) major motor vehicle manufacturers (Ford, Chrysler, and General Motors) and requested data regarding completion figures for fifteen (15) discreet safety recalls.Analysis of this data demonstrated that rental car recalls completion was neither complete nor consistent.The rental car companies representing the largest market share in the industry were then queried as to their respective policies for the rental, lease, and sale of vehicles with open recalls.The data and responses from the manufacturers and the rental car companies can be found in the document repository by accessing the ?Associated Documents link above.In December 2015, Congress enacted the Fixing America's Surface Transportation (FAST) Act.One section of the Act prohibits rental car companies from renting, leasing, or selling motor vehicles subject to open safety recalls.With the passage of the FAST Act and its prohibition, there is no continuing need for the agency to investigate rental car recall completions.Accordingly, this investigation is closed.The agency reserves the right to open any future investigations, including audits of individual recalls, or groups of recalls, or rental car companies, to examine more closely safety recalls performance and completion issues in this area.
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