NHTSA owner reports · September 18, 2026 snapshot.
Wheels complaints
98 reportsClear category filter67,000 miles · Mar 18, 2014
Wheels
TL-THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT THE REAR PASSENGER'S SIDE WHEEL WELL COMPLETELY RUSTED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR INSPECTION. THE VEHICLE HAD NOT BEEN REPAIRED OR DRIVEN DUE TO POTENTIAL SAFETY ISSUES. THE MANUFACTURER WAS NOT NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILUR…
Read full complaint
TL-THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT THE REAR PASSENGER'S SIDE WHEEL WELL COMPLETELY RUSTED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR INSPECTION. THE VEHICLE HAD NOT BEEN REPAIRED OR DRIVEN DUE TO POTENTIAL SAFETY ISSUES. THE MANUFACTURER WAS NOT NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 67,000. JS
NHTSA ODI #10573036
120,000 miles · Mar 1, 2014
StructureWheels
WHILE DRIVING, I HIT A POT HOLE THAT CAUSED MY RIGHT REAR STRUT TOWER TO BREAK THROUGH THE INSIDE OF MY VEHICLE, RENDERING IT UNDRIVABLE. MY COLLISION REPAIR MAN HAS INFORMED ME THAT THE POT HOLE WAS NOT THE ONLY CULPRIT AND THAT THE WHEEL WELL WAS SO ROTTED AND RUSTED THAT IT COMPROMISED THE STRUCTURAL INTEGRITY OF THAT AREA OF…
Read full complaint
WHILE DRIVING, I HIT A POT HOLE THAT CAUSED MY RIGHT REAR STRUT TOWER TO BREAK THROUGH THE INSIDE OF MY VEHICLE, RENDERING IT UNDRIVABLE. MY COLLISION REPAIR MAN HAS INFORMED ME THAT THE POT HOLE WAS NOT THE ONLY CULPRIT AND THAT THE WHEEL WELL WAS SO ROTTED AND RUSTED THAT IT COMPROMISED THE STRUCTURAL INTEGRITY OF THAT AREA OF THE VEHICLE, AND HAD THE AREA NOT BEEN RUSTED, THE POT HOLE WOULD NOT HAVE CAUSED THE DAMAGE. HE ADVISED ME THAT THE ISSUE IS DUE TO POOR DESIGN IN THE 2005 AND 2006 MODEL YEAR FORD ESCAPES AND THAT THIS IS A WIDESPREAD SAFETY ISSUE THAT FORD HAS NOT TAKEN RESPONSIBILITY FOR. THEY HAVE RECALLED 230,000 OF THEIR MINIVANS FOR OVER RUST ISSUES (IN 2011), BUT NOT ANY OF THE ESCAPES. BECAUSE THE DAMAGE WAS DUE TO A DESIGN FLAW, AND NOT JUST A POTHOLE, MY INSURANCE MAY NOT COVER THE $1500 IN REPAIRS. I HAVE ONLY OWNED THE VEHICLE FOR A YEAR AND THE DEALERSHIP DID NOT NOTIFY ME THAT THERE MAY HAVE BEEN AN ISSUE, AND THE LEMON LAW PERIOD HAS PASSED. *TR
NHTSA ODI #10566639
104,000 miles · Feb 26, 2014
StructureSuspensionWheels
I HAVE AN 05 ESCAPE THAT HAS SEVERE RUST DAMAGE TO THE RIGHT REAR WHEEL WELL. THERE IS SO MUCH DAMAGE FROM THE RUST THAT THE SHOCKS ARE NO LONGER ATTACHED AND CONTINUALLY RAM INTO THE INTERIOR PANELS. ALL OTHER WHEEL WELLS ARE IN GREAT CONDITION. FROM WHAT I HAVE READ THIS IS AN EXTREMELY COMMON PROBLEM (SO MUCH SO THAT THERE …
Read full complaint
I HAVE AN 05 ESCAPE THAT HAS SEVERE RUST DAMAGE TO THE RIGHT REAR WHEEL WELL. THERE IS SO MUCH DAMAGE FROM THE RUST THAT THE SHOCKS ARE NO LONGER ATTACHED AND CONTINUALLY RAM INTO THE INTERIOR PANELS. ALL OTHER WHEEL WELLS ARE IN GREAT CONDITION. FROM WHAT I HAVE READ THIS IS AN EXTREMELY COMMON PROBLEM (SO MUCH SO THAT THERE IS A FACEBOOK GROUP AND A MESSAGE BOARD ON FORD FORUMS) THE MODELS EFFECTED FORD MODELS 2004-2006. SERIOUS CONSIDERATION SHOULD BE PUT INTO RECALLING THEM. HTTP://WWW.FORDFORUMS.COM/F59/2005-ESCAPE-SHOCK-MOUNT-RUSTED-OUT-177762/ HTTPS://WWW.FACEBOOK.COM/PAGES/2005-FORD-ESCAPE-2004-2006/397923900236108. *TR
NHTSA ODI #10566101
82,054 miles · Feb 25, 2014
StructureSuspensionWheels
ON 2/20/14 I WAS TRAVELING 65 MPH ON STATE ROUTE 219 IN BOSTON, NY, WHEN A LOUD BANGING NOISE SUDDENLY BEGAN TO OCCUR IN THE REAR OF MY VEHICLE. THIS NOISE SCARED ME AND FORCED ME TO PULL OVER ON THE SHOULDER OF THE EXPRESSWAY TO INSPECT THE REAR AREA OF MY VEHICLE (WHILE TRAFFIC CONTINUED AT 65 MPH). I COULD NOT SEE ANYTHING …
Read full complaint
ON 2/20/14 I WAS TRAVELING 65 MPH ON STATE ROUTE 219 IN BOSTON, NY, WHEN A LOUD BANGING NOISE SUDDENLY BEGAN TO OCCUR IN THE REAR OF MY VEHICLE. THIS NOISE SCARED ME AND FORCED ME TO PULL OVER ON THE SHOULDER OF THE EXPRESSWAY TO INSPECT THE REAR AREA OF MY VEHICLE (WHILE TRAFFIC CONTINUED AT 65 MPH). I COULD NOT SEE ANYTHING AT THAT TIME SO I SLOWLY AND CAUTIOUSLY DROVE MY VEHICLE HOME. UPON FURTHER INSPECTION, MY HUSBAND FOUND THAT THE RIGHT REAR(PASSENGER) SIDE REAR SHOCK HAD BECOME TOTALLY DETACHED FROM THE COMPLETELY RUSTED OUT INNER WHEEL WELL AND WAS PROTRUDING INTO THE INSIDE OF MY VEHICLE. EXCESSIVE RUST COULD BE SEEN ALONG WITH SEVERAL HOLES THAT HAD ONCE BEEN PART OF THE WHEEL WELL. MY VEHICLE IS UNABLE TO BE DRIVEN AND IS TOO COSTLY TO FIX. AFTER DOING SOME RESEARCH, I FOUND THAT I AM NOT THE ONLY OWNER OF 2005 FORD ESCAPE WITH THIS ISSUE. THIS NEEDS TO BE A RECALL! FORTUNATELY, THIS DEFECT DID NOT CAUSE A SERIOUS ACCIDENT BECAUSE THIS IS AN INTEGRAL COMPONENT OF MY VEHICLES SUSPENSION. THIS 'DEFECT' NEEDS TO BE RECTIFIED BEFORE SOMEONE DIES OR BECOMES SERIOUSLY INJURED. *TR
NHTSA ODI #10565868
132,000 miles · Feb 3, 2014
SuspensionWheels
TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING 35 MPH, A LOUD NOISE EMITTED FROM THE REAR OF THE VEHICLE. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC, WHO ADVISED THAT THE REAR PASSENGER SIDE WHEEL WAS CORRODED. AS A RESULT, THE HOUSING AND REAR SHOCKS WERE CORRODED AND SEPARATED FROM THE WHEEL. THE…
Read full complaint
TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING 35 MPH, A LOUD NOISE EMITTED FROM THE REAR OF THE VEHICLE. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC, WHO ADVISED THAT THE REAR PASSENGER SIDE WHEEL WAS CORRODED. AS A RESULT, THE HOUSING AND REAR SHOCKS WERE CORRODED AND SEPARATED FROM THE WHEEL. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGE WAS 132,000.
NHTSA ODI #10562742
97,000 miles · Jan 21, 2014
StructureSuspensionWheels
THE REAR PASSENGER SIDE TIRE-WELL RUSTED OUT. IT RUSTED WHERE THE SHOCK IS ATTACHED. THIS ENTIRE PIECE RUSTING CAUSED THE SHOCK TO NO LONGER BE ATTACHED TO MY VEHICLE. WE LATER DISCOVER THE ACCELERATED CORROSION WAS FROM FAULTY DRAINS IN THE VEHICLE. FORD ACKNOWLEDGES THE DRAIN PROBLEM BUT WILL NOT TAKE RESPONSIBILITY FOR THE EX…
Read full complaint
THE REAR PASSENGER SIDE TIRE-WELL RUSTED OUT. IT RUSTED WHERE THE SHOCK IS ATTACHED. THIS ENTIRE PIECE RUSTING CAUSED THE SHOCK TO NO LONGER BE ATTACHED TO MY VEHICLE. WE LATER DISCOVER THE ACCELERATED CORROSION WAS FROM FAULTY DRAINS IN THE VEHICLE. FORD ACKNOWLEDGES THE DRAIN PROBLEM BUT WILL NOT TAKE RESPONSIBILITY FOR THE EXPEDITED RUSTING. WITH FAULTY DRAINS IT IS ONLY A MATTER OF TIME BEFORE THE OTHER TIRE-WELL ALSO RUSTS OUT. LUCKILY I DISCOVERED THE PROBLEM WHEN I DID, I HAD BEEN PLANNING ON TOWING A UHAUL CROSS-COUNTRY TWO DAYS OUT. IF I HAD BEEN TOWING AND THE SHOCK GAVE OUT, THE MECHANIC AT THE DEALERSHIP SAID MY VEHICLE WOULD HAVE STARTED TO ROLL. *TR
NHTSA ODI #10560864
180,000 miles · Jan 20, 2014
StructureWheels
THE PASSENGER SIDE REAR WHEEL WELL RUSTED THROUGH CAUSING THE SHOCK ABSORBER TO FLOAT FREELY. THERE IS A SECTION APROX 24 INCHES LONG BY 2-6 INCHES WIDE WHERE THE METAL HAS RUSTED OUT AND IS COMPLETELY GONE. THIS VEHICLE MAKES A HARD SLAM WHENEVER DRIVEN OVER SMALL BUMPS. THE SHOCK HAS COME THROUGH THE PLASTIC PANEL AND PUT A LA…
Read full complaint
THE PASSENGER SIDE REAR WHEEL WELL RUSTED THROUGH CAUSING THE SHOCK ABSORBER TO FLOAT FREELY. THERE IS A SECTION APROX 24 INCHES LONG BY 2-6 INCHES WIDE WHERE THE METAL HAS RUSTED OUT AND IS COMPLETELY GONE. THIS VEHICLE MAKES A HARD SLAM WHENEVER DRIVEN OVER SMALL BUMPS. THE SHOCK HAS COME THROUGH THE PLASTIC PANEL AND PUT A LARGE CRACK/HOLE IN IT. THIS VEHICLE HAS BECOME UNSAFE TO DRIVE AND EXCESSIVELY EXPENSIVE TO REPAIR. THIS VEHICLE IS FROM MICHIGAN. *TR
NHTSA ODI #10560714
100,000 miles · Nov 21, 2013
Wheels
TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT WAS DRIVING 45 MPH AND HEARD A BANGING NOISE FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR INSPECTION WHERE THE CONTACT WAS ADVISED THAT THE SHOCK MOUNT ON THE PASSENGER'S REAR WHEEL WELD WAS RUSTED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS N…
Read full complaint
TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT WAS DRIVING 45 MPH AND HEARD A BANGING NOISE FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR INSPECTION WHERE THE CONTACT WAS ADVISED THAT THE SHOCK MOUNT ON THE PASSENGER'S REAR WHEEL WELD WAS RUSTED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE ISSUE. THE APPROXIMATE FAILURE MILEAGE WAS 100,000. UPDATED 12/30/13*CN
NHTSA ODI #10553187
97,000 miles · Oct 16, 2013
Wheels
TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING OVER AN UNEVEN ROAD SURFACE AT APPROXIMATELY 35 MPH, HE NOTICED AN ABNORMAL NOISE COMING FROM THE REAR PASSENGER'S SIDE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS. THE TECHNICIAN STATED THAT THE REAR PASSENGER'S SIDE INNER WHEEL W…
Read full complaint
TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING OVER AN UNEVEN ROAD SURFACE AT APPROXIMATELY 35 MPH, HE NOTICED AN ABNORMAL NOISE COMING FROM THE REAR PASSENGER'S SIDE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS. THE TECHNICIAN STATED THAT THE REAR PASSENGER'S SIDE INNER WHEEL WELL WAS CORRODED, CAUSING THE SHOCK TO COLLIDE WITH THE PLASTIC PANEL. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 97,000.
NHTSA ODI #10548150
141,052 miles · Sep 29, 2013
StructureWheels
THE RIGHT REAR INNER WHEEL WELL ROTTED LEAVING THE REAR SHOCK SUPPORT UNSECURED MAKING THE VEHICLE UNSAFE TO DRIVE. AFTER RESEARCHING ON THE INTERNET, FOUND THAT THIS WAS A COMMON ISSUE FOR THIS YEAR AND MAKE VEHICLE. DOES NOT APPEAR THAT FORD WANTS TO TAKE ANY RESPONSIBILITY FOR THE FAULTY MANUFACTURING AND/OR MATERIALS. *TR
NHTSA ODI #10546087
Official recalls
4Sep 29, 2015
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence & remedy
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Additional source detail variants (2)
Power Train:automatic Transmission:lever And Linkage:floor Shift
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Power Train:automatic Transmission:gear Position Indication (prndl)
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Sep 3, 2014
Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.
Consequence & remedy
Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.
Apr 7, 2006
CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITHOUT SIDE AIR CURTAINS OR MOONROOFS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." DURING TESTING, THE FREE MOTION HEAD FORM REGISTERED A MEASUREMENT ABOVE THE PERMITTED LIMIT AT THE LEFT HAND A-PILLAR TRIM AREA.
Consequence & remedy
Consequence: IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO OCCUPANTS MAY OCCUR.
Remedy: DEALERS WILL MAKE MODIFICATIONS TO THE ENERGY ABSORBING MATERIAL LOCATED ABOVE THE HEADLINER IN THE AFFECTED AREA FREE OF CHARGE. THE RECALL BEGAN ON MAY 19, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Dec 20, 2004
CERTAIN 2004-2005 SPORT UTILITY VEHICLES AND CERTAIN 2001-2003 SPORT UTIITY VEHICLE HAVING REAR LIFTGATE COMPONENTS SERVICED WITH 2004 EQUIVALENT COMPONENTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 206, 'DOOR LOCKS AND DOOR RETENTION COMPONENTS.' THE REAR LIFTGATE LATCHING SYSTEM DOES NOT MEET THE INERTIA LOAD REQUIREMENT IN ONE DIRECTION.
Consequence & remedy
Consequence: IF THE LIFTGATE IS LEFT UNLOCKED, THERE IS THE POTENTIAL THAT IT MAY OPEN DURING A CRASH.
Remedy: DEALERS WILL REPLACE THE REAR LIFTGATE LATCH RELEASE ROD, THE RELEASE ROD ATTACHMENT CLIP AND THE DOOR HANDLE RETURN SPRING. THE RECALL BEGAN ON MARCH 31, 2005. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.
AQ10001 · Fleet Vehicle Recall Completion Audit
Opened Nov 18, 2010 · Closed Dec 28, 2015
Status: closed (inferred from source dates) · Unknown Or Other
On November 18, 2010, NHTSA's Recall Management Division (RMD) opened an audit query (AQ10-001) to investigate recall remedy completion by rental car companies on safety recall campaigns.It was expected to provide the agency an indication of how completely and how quickly rental car fleets perform necessary recall-related remedies on the vehicles owned and then rented/leased for use on the roadways.RMD queried three (3) major motor vehicle manufacturers (Ford, Chrysler, and General Motors) and requested data regarding completion figures for fifteen (15) discreet safety recalls.Analysis of this data demonstrated that rental car recalls completion was neither complete nor consistent.The rental car companies representing the largest market share in the industry were then queried as to their respective policies for the rental, lease, and sale of vehicles with open recalls.The data and responses from the manufacturers and the rental car companies can be found in the document repository by accessing the ?Associated Documents link above.In December 2015, Congress enacted the Fixing America's Surface Transportation (FAST) Act.One section of the Act prohibits rental car companies from renting, leasing, or selling motor vehicles subject to open safety recalls.With the passage of the FAST Act and its prohibition, there is no continuing need for the agency to investigate rental car recall completions.Accordingly, this investigation is closed.The agency reserves the right to open any future investigations, including audits of individual recalls, or groups of recalls, or rental car companies, to examine more closely safety recalls performance and completion issues in this area.
Illustration