TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT THE REAR PASSENGER'S SIDE WHEEL WELL WAS COMPLETELY CORRODED AND CAUSED THE SHOCK ABSORBER TO BECOME DETACHED. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE WHEEL WELL NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. T…
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TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT THE REAR PASSENGER'S SIDE WHEEL WELL WAS COMPLETELY CORRODED AND CAUSED THE SHOCK ABSORBER TO BECOME DETACHED. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE WHEEL WELL NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 180,000.
NHTSA ODI #10583905
106,000 miles · Apr 9, 2014
StructureWheels
DRIVING ALONG OVER MINOR BUMP IN ROAD WHEN LOUD BANG OCCURRED ON RIGHT REAR SIDE OF VEHICLE. LOOKED AND FOUND RIGHT REAR WHEEL WELL RUSTED OUT COMPLETELY NEAR SHOCK TOWER. NOISE IS SO LOUD SOUNDS LIKE IT IS COMING INTO THE INTERIOR OF VEHICLE. TOOK TO COLLISION SHOP AND THEY TOLD ME TO FIX IT WILL BE APPROXIMATELY $1000 TO STAR…
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DRIVING ALONG OVER MINOR BUMP IN ROAD WHEN LOUD BANG OCCURRED ON RIGHT REAR SIDE OF VEHICLE. LOOKED AND FOUND RIGHT REAR WHEEL WELL RUSTED OUT COMPLETELY NEAR SHOCK TOWER. NOISE IS SO LOUD SOUNDS LIKE IT IS COMING INTO THE INTERIOR OF VEHICLE. TOOK TO COLLISION SHOP AND THEY TOLD ME TO FIX IT WILL BE APPROXIMATELY $1000 TO START BUT MAY BE HIGHER WHEN ACTUALLY INVESTIGATED. PARTS AT FORD ARE ON BACK ORDER SO COLLISION SHOP CAN'T DO WORK UNTIL AVAILABLE WHICH THEY SAY REQUIRES WELDING. NOT SURE WHEN OR IF PARTS ARE COMING IN TO FIX. THERE SEEMS TO BE EXCESSIVE RUSTING ON THE VEHICLE WHICH SHOULD NOT HAVE OCCURRED. THIS VEHICLE WAS PURCHASED NEW AND TAKEN CARE OF. IT WAS UNDERCOATED AS WELL. HAD ANOTHER MAKE/MODEL THAT A FRIEND HAS AND IT IS 19 YEARS OLD WITH BETTER RUST PROTECTION THAT THIS CAR. NOT SURE HOW MUCH LONGER IT WILL TAKE FOR THIS TO OCCUR ON LEFT REAR AS IT IS SHOWING RUST SIGNS TOO BUT NOT AS EXTENSIVE AS THE RIGHT. I USE THIS VEHICLE TO TOW A CAMPER IN SUMMER AND NOT SO SURE THIS WILL BE SAFE TO DO SO EVEN IF FIXED. I DID NOT TAKE CAR IN TO FORD'S SERVICE DEPARTMENT AND WOULD BE WAITING FOR PARTS THERE TOO! I DON'T FEEL SAFE DRIVING THIS VEHICLE AND WONDER IF FIXED IF IT WILL BE SAFE TO DRIVE. I HAD PLANNED ON DRIVING THIS CAR TILL THE MOTOR STOPPED...LOOKS LIKE THE FRAME IS GOING TO RUST OUT BEFORE THAT. *TR
NHTSA ODI #10578620
117,000 miles · Apr 7, 2014
SuspensionWheels
I WAS DRIVING AND I HEARD THIS LOUD BANGING. I LOOKED AT MY WHEEL WELL AND IT WAS ALL RUSTED OUT AND MY SHOCK IS COMING UP NOW THROUGH MY REAR PANEL. I HAVE LOOKED AT ALL THE WHEEL WELLS AND THE OTHER ARE NOT RUSTED AT ALL BUT THIS ONE IS. IT IS UNSAFE TO DRIVE IT NOW BECAUSE WHEN UP TO SPEED AND YOU HIT A BUMP THE ALL REAR END …
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I WAS DRIVING AND I HEARD THIS LOUD BANGING. I LOOKED AT MY WHEEL WELL AND IT WAS ALL RUSTED OUT AND MY SHOCK IS COMING UP NOW THROUGH MY REAR PANEL. I HAVE LOOKED AT ALL THE WHEEL WELLS AND THE OTHER ARE NOT RUSTED AT ALL BUT THIS ONE IS. IT IS UNSAFE TO DRIVE IT NOW BECAUSE WHEN UP TO SPEED AND YOU HIT A BUMP THE ALL REAR END PULLS SOMETIMES ALMOST INTO ANOTHER LANE. *TR
NHTSA ODI #10577955
128,000 miles · Apr 1, 2014
StructureSuspensionWheels
RIGHT REAR WHEEL HOUSE IS RUSTED SO BAD THE SHOCK IS ABOUT TO COME LOOSE AND CAUSE LOSS OF CONTROL OR COULD RUB THE TIRE AND CAUSE IT TO RUPTURE. I HAVE BEEN ADVISED BY A MECHANIC THAT IT IS UNSAFE TO DRIVE. *TR
NHTSA ODI #10576457
143,000 miles · Mar 31, 2014
SuspensionWheels
THE RIGHT PASSENGER REAR WHEEL WELL RUSTED OUT. NOTICED A THUMPING SOUND DRIVING AT 35MPH. TOOK EVERYTHING OUT OF THE BACK AND TESTED FURTHER. STILL NOTICED THE SOUND AT DIFFERENT SPEEDS AND ROAD CONDITIONS. A FEW DAYS LATER NOTICED THE REAR WHEEL RUSTED OUT AND THE SHOCK HAD DETACHED. STOPPED AT LIBERTY FORD, BRUNSWICK, OH…
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THE RIGHT PASSENGER REAR WHEEL WELL RUSTED OUT. NOTICED A THUMPING SOUND DRIVING AT 35MPH. TOOK EVERYTHING OUT OF THE BACK AND TESTED FURTHER. STILL NOTICED THE SOUND AT DIFFERENT SPEEDS AND ROAD CONDITIONS. A FEW DAYS LATER NOTICED THE REAR WHEEL RUSTED OUT AND THE SHOCK HAD DETACHED. STOPPED AT LIBERTY FORD, BRUNSWICK, OH AND THEY DID NOT EVEN EXAMINE IT. SERVICE AREA SAID THEY HAVE NEVER HEARD OF THIS. CALLED GANLEY FORD WEST CLEVELAND, OH AND THEY REPORTED THIS IS BECOMING A PROBLEM. REFERRED ME TO THEIR BODY SHOP. APPROX COST $1,200. CALLED SOME OTHER SHOPS LOCALLY AND WAS ADVISED "TRADE IT, NOT WORTH FIXING, OR $2,500." WAS ABLE TO GET REPAIRED FOR $435 AFTER FURTHER RESEARCH. *TR
NHTSA ODI #10575781
103,545 miles · Mar 28, 2014
Wheels
THE ENTIRE TIRE WELL REAR PASSENGER SIDE HAS COMPLETELY RUSTED OUT IN A LITTLE OVER A YEAR. WHILE IT IS NORMAL FOR SOME RUST OVER TIME THIS IS RIDICULOUS. NO OTHER PARTS HAVE ANYWHERE NEAR THIS MUCH IF ANY. I HAVE CONTACTED A REPAIR SHOP ONLY TO FIND OUT THE PART IS OVER 4 WEEKS BACKORDER. APPARENTLY THE MANUFACTURER CANNOT …
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THE ENTIRE TIRE WELL REAR PASSENGER SIDE HAS COMPLETELY RUSTED OUT IN A LITTLE OVER A YEAR. WHILE IT IS NORMAL FOR SOME RUST OVER TIME THIS IS RIDICULOUS. NO OTHER PARTS HAVE ANYWHERE NEAR THIS MUCH IF ANY. I HAVE CONTACTED A REPAIR SHOP ONLY TO FIND OUT THE PART IS OVER 4 WEEKS BACKORDER. APPARENTLY THE MANUFACTURER CANNOT KEEP UP WITH THE DEMAND AS THIS IS A VERY COMMON REPAIR NATIONWIDE. *TR
NHTSA ODI #10575432
105,000 miles · Mar 28, 2014
StructureSuspensionWheels
ORIGINAL OWNER OF A GARAGE KEPT, 2005 FORD ESCAPE WITH 105K MILES. I NOTICED A LOUD BANGING SOUND COMING FROM THE RIGHT REAR WHEEL WELL WHICH WAS VERY LOUD INSIDE THE CAR. I HAD THE SERVICE TECH REPLACING THE TIRES ON MY OTHER FORD VEHICLE TAKE A LOOK AND HE SAID THE WHEEL WELL WAS RUSTING AWAY AND THE SHOCK MOUNT WAS FALLING …
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ORIGINAL OWNER OF A GARAGE KEPT, 2005 FORD ESCAPE WITH 105K MILES. I NOTICED A LOUD BANGING SOUND COMING FROM THE RIGHT REAR WHEEL WELL WHICH WAS VERY LOUD INSIDE THE CAR. I HAD THE SERVICE TECH REPLACING THE TIRES ON MY OTHER FORD VEHICLE TAKE A LOOK AND HE SAID THE WHEEL WELL WAS RUSTING AWAY AND THE SHOCK MOUNT WAS FALLING AWAY FROM THE FRAME OF THE CAR. THIS IS A SERIOUS AND DANGEROUS HAZARD WHICH NEEDS TO BE FIXED ASAP. EVERY SERVICE TECH I SHOW SAYS THEY'VE NEVER SEEN ANYTHING LIKE IT. THE UNDERCOATING WAS SPRAYED DIRECTLY ON TO THE VEHICLE AND NO OTHER METHOD OF PROTECTION IN THE WHEEL WELL WAS USED BY FORD ON THIS MAKE/MODEL. MY VEHICLE WAS TOP OF THE LINE, LOADED, WHEN PURCHASED. I'M CONCERNED FOR THE SAFETY OF MY FAMILY AND MYSELF. FORD NEEDS TO ADDRESS THIS PROBLEM ASAP AND TAKE RESPONSIBILITY FOR THE POOR DESIGN. *TR
NHTSA ODI #10575369
129,085 miles · Mar 24, 2014
SuspensionWheels
I WAS HEARING A BAD CLUNKING NOISE FROM THE BACK SO I TOOK IT TO A CERTIFIED MECHANIC AND HE LOOKED AND SAID HE HAS NEVER SEEN ANYTHING LIKE IT MY ENTIRE WHEEL WELL IS RUSTED THROUGH - HE WONT EVEN TOUCH IT - HE SAID IT IS EXTREMELY UNSAFE AND TOLD ME ITS GOTTA BE A RECALL BEING THAT ITS AN 05 BECAUSE VEHICLES AREN'T MADE TO RUS…
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I WAS HEARING A BAD CLUNKING NOISE FROM THE BACK SO I TOOK IT TO A CERTIFIED MECHANIC AND HE LOOKED AND SAID HE HAS NEVER SEEN ANYTHING LIKE IT MY ENTIRE WHEEL WELL IS RUSTED THROUGH - HE WONT EVEN TOUCH IT - HE SAID IT IS EXTREMELY UNSAFE AND TOLD ME ITS GOTTA BE A RECALL BEING THAT ITS AN 05 BECAUSE VEHICLES AREN'T MADE TO RUST LIKE THAT - SO I CALL FORD AND THEY SAY "NOTHING WE CAN DO FOR YOU AND YOUR COMPLAINT HAS BEEN NOTED" WELL IM ON DISABILITY WITH CHILDREN SO I CANT AFFORD THOUSANDS OF DOLLARS IN REPAIRS NOR CAN I GO WITHOUT A VEHICLE OR DRIVE MY KIDS IN AN UNSAFE VEHICLE, I JUST LOST MY HUSBAND AND I JUST DON'T KNOW WHAT TO DO - FORD REP DIDN'T EVEN GIVE ME A GLIMPSE OF CARE - DOES SOMEONE HAVE TO DIE IN ONE OF THEIR POORLY CONSTRUCTED VEHICLES BEFORE ANYONE WILL DO ANYTHING - COME ON BACK UP YOUR PRODUCTS - AND THEN PEOPLE WONDER WHY PEOPLE BUY FOREIGN. *TR
NHTSA ODI #10574373
130,500 miles · Mar 19, 2014
SuspensionWheels
THE RIGHT/PASSENGER REAR WHEEL WELL HAS BECOME SO CORRODED WITH RUST THAT THE SHOCK HAS COME FREE FROM THE METAL, AND SLAMMING HARD. THE STATE OF THE METAL REMINDS ME OF A BUTTERFINGER CANDY BAR, THAT FLAKES OFF IN LAYERS. I HAVE READ MANY REPORTS IN THE LAST COUPLE DAYS ABOUT SIMILAR SITUATIONS AS THIS, ALL WITH THE RIGHT REA…
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THE RIGHT/PASSENGER REAR WHEEL WELL HAS BECOME SO CORRODED WITH RUST THAT THE SHOCK HAS COME FREE FROM THE METAL, AND SLAMMING HARD. THE STATE OF THE METAL REMINDS ME OF A BUTTERFINGER CANDY BAR, THAT FLAKES OFF IN LAYERS. I HAVE READ MANY REPORTS IN THE LAST COUPLE DAYS ABOUT SIMILAR SITUATIONS AS THIS, ALL WITH THE RIGHT REAR WHEEL WELL. THE LEFT/DRIVER REAR SIDE HAS NO SIMILAR RUSTING, NOR DO THE FRONT WHEEL WELLS (AS FAR AS I CAN SEE/TELL). THE UNDERCOATING HAS BEEN HIDING THE RUST APPARENTLY, AND IT HAS BEEN FLAKING OFF HEAVILY IN THE LAST COUPLE OF WEEKS. *TR
NHTSA ODI #10573521
Mileage unknown · Mar 18, 2014
SuspensionWheels
I HEARD A SOUND IN THE REAR WHICH WAS LIKE THE METAL TOUCHING. MY BOYFRIEND SAID IT SOUNDED LIKE THE SHOCKS GOING. I TOOK TO THE GARAGE TO HAVE INSPECTED AND THEY REFUSED TO AND SHOWED ME THE INNER WHEEL WELLS. THEY WERE RUSTED ON BOTH REAR SIDES. THE VEHICLE BODY WAS SEPARATED. I TOOK IT TO AN AUTO BODY REPAIR SHOP AND THEY CAN…
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I HEARD A SOUND IN THE REAR WHICH WAS LIKE THE METAL TOUCHING. MY BOYFRIEND SAID IT SOUNDED LIKE THE SHOCKS GOING. I TOOK TO THE GARAGE TO HAVE INSPECTED AND THEY REFUSED TO AND SHOWED ME THE INNER WHEEL WELLS. THEY WERE RUSTED ON BOTH REAR SIDES. THE VEHICLE BODY WAS SEPARATED. I TOOK IT TO AN AUTO BODY REPAIR SHOP AND THEY CAN FIX IT BUT WE CAN'T FIND THE REPAIR PARTS. I PUT THE NUMBERS FOR THE PARTS IN THE FORD.COM AND APPARENTLY THE NUMBERS DO NOT MATCH WHAT THEY HAVE. THIS IS DISAPPOINTING TO ME, I DO NOT HAVE A JOB, DO NOT HAVE THE MONEY TO PURCHASE ANOTHER VEHICLE, BUT I DO HAVE THE RESOURCES TO GET IT FIXED. I ALSO SENT AN E-MAIL TO FORD BUT HAVEN'T HEARD ANYTHING AS OF YET. THANK YOU *TR
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence & remedy
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Additional source detail variants (2)
Power Train:automatic Transmission:lever And Linkage:floor Shift
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Power Train:automatic Transmission:gear Position Indication (prndl)
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.
Consequence & remedy
Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.
CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITHOUT SIDE AIR CURTAINS OR MOONROOFS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." DURING TESTING, THE FREE MOTION HEAD FORM REGISTERED A MEASUREMENT ABOVE THE PERMITTED LIMIT AT THE LEFT HAND A-PILLAR TRIM AREA.
Consequence & remedy
Consequence: IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO OCCUPANTS MAY OCCUR.
Remedy: DEALERS WILL MAKE MODIFICATIONS TO THE ENERGY ABSORBING MATERIAL LOCATED ABOVE THE HEADLINER IN THE AFFECTED AREA FREE OF CHARGE. THE RECALL BEGAN ON MAY 19, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
CERTAIN 2004-2005 SPORT UTILITY VEHICLES AND CERTAIN 2001-2003 SPORT UTIITY VEHICLE HAVING REAR LIFTGATE COMPONENTS SERVICED WITH 2004 EQUIVALENT COMPONENTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 206, 'DOOR LOCKS AND DOOR RETENTION COMPONENTS.' THE REAR LIFTGATE LATCHING SYSTEM DOES NOT MEET THE INERTIA LOAD REQUIREMENT IN ONE DIRECTION.
Consequence & remedy
Consequence: IF THE LIFTGATE IS LEFT UNLOCKED, THERE IS THE POTENTIAL THAT IT MAY OPEN DURING A CRASH.
Remedy: DEALERS WILL REPLACE THE REAR LIFTGATE LATCH RELEASE ROD, THE RELEASE ROD ATTACHMENT CLIP AND THE DOOR HANDLE RETURN SPRING. THE RECALL BEGAN ON MARCH 31, 2005. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2
DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.
AQ10001 · Fleet Vehicle Recall Completion Audit
Opened Nov 18, 2010 · Closed Dec 28, 2015
Status: closed (inferred from source dates) · Unknown Or Other
On November 18, 2010, NHTSA's Recall Management Division (RMD) opened an audit query (AQ10-001) to investigate recall remedy completion by rental car companies on safety recall campaigns.It was expected to provide the agency an indication of how completely and how quickly rental car fleets perform necessary recall-related remedies on the vehicles owned and then rented/leased for use on the roadways.RMD queried three (3) major motor vehicle manufacturers (Ford, Chrysler, and General Motors) and requested data regarding completion figures for fifteen (15) discreet safety recalls.Analysis of this data demonstrated that rental car recalls completion was neither complete nor consistent.The rental car companies representing the largest market share in the industry were then queried as to their respective policies for the rental, lease, and sale of vehicles with open recalls.The data and responses from the manufacturers and the rental car companies can be found in the document repository by accessing the ?Associated Documents link above.In December 2015, Congress enacted the Fixing America's Surface Transportation (FAST) Act.One section of the Act prohibits rental car companies from renting, leasing, or selling motor vehicles subject to open safety recalls.With the passage of the FAST Act and its prohibition, there is no continuing need for the agency to investigate rental car recall completions.Accordingly, this investigation is closed.The agency reserves the right to open any future investigations, including audits of individual recalls, or groups of recalls, or rental car companies, to examine more closely safety recalls performance and completion issues in this area.
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