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2005 Ford Escape

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2005 Ford Escape do not stand out strongly from the model-year median of 996.

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When problems were reported

Mileage at the reported incident

1,211 reports with mileage · 183 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 459 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 434 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 153 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

40 crash reports20 fire reports20 injury reports

Wheels complaints

98 reports
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57,911 miles · Oct 25, 2012
SuspensionWheels

STARTED HEARING LOUD RATTLING SOUNDS FROM REAR OF CAR , LOOKED AND SAW PASSENGER REAR WHEEL WELL/SHOCK MOUNT RUSTED OUT AND SEPARATED FROM REST OF VEHICLE. *TR

NHTSA ODI #10482169

106,880 miles · Aug 12, 2012
Electrical SystemSuspensionWheels

DRIVING MY FORD ESCAPE 2005, 35MPH, HEARD A THUMP/BANG THEN VERY LOUD RATTLING FROM THE BACK OF THE VEHICLE. ARRIVED HOME, FOUND THAT THE RIGHT REAR SHOCK, SHOCK MOUNT, AND A DINNER-PLATE-SIZED CHUNK OF WHEEL WELL HAD PUNCHED UP INTO THE BACK OF THE VEHICLE. OPENED THE LIFTGATE, SAW THE SHOCK MOUNT FLOPPING AROUND INSIDE THE C…

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DRIVING MY FORD ESCAPE 2005, 35MPH, HEARD A THUMP/BANG THEN VERY LOUD RATTLING FROM THE BACK OF THE VEHICLE. ARRIVED HOME, FOUND THAT THE RIGHT REAR SHOCK, SHOCK MOUNT, AND A DINNER-PLATE-SIZED CHUNK OF WHEEL WELL HAD PUNCHED UP INTO THE BACK OF THE VEHICLE. OPENED THE LIFTGATE, SAW THE SHOCK MOUNT FLOPPING AROUND INSIDE THE CAR AND A DANGLING CLUSTER OF WIRES THAT HAD BEEN SHREDDED BY THE JAGGED METAL. ENTIRE RIGHT SIDE OF THE REAR COMPARTMENT HAD BEEN SHOVED UP 10CM. HUSBAND WAS SHOCKED, SURE I MUST HAVE HIT SOMETHING, BUT I HAD NOT. RIGHT REAR WHEEL WELL HAD COMPLETELY RUSTED OUT UNDERNEATH THE UNDERCOATING. COULD NOT SEE THE RUST FROM THE OUTSIDE, SO DID NOT KNOW IT WAS HAPPENING. CHECKED LEFT REAR WHEEL WELL, SAW NO RUST, BUT UNDERCOATING LIFTS RIGHT OFF TO REVEAL TERRIBLE RUST UNDERNEATH AS WELL. VEHICLE IS NOT SAFE TO DRIVE, NO SHOCK, WATER AND ROAD DEBRIS WOULD FLY RIGHT UP INTO THE CAR THROUGH THE HUGE HOLE. THIS KIND OF DAMAGE IS INCREDIBLE. ESTIMATE FOR REPAIR FROM DEALERSHIP (BRONDES FORD, TOLEDO) WAS $5752.34. CERTAINLY CAN NOT AFFORD THAT. RESEARCHED ONLINE FOR REPAIR ALTERNATIVES AND FOUND DOZENS OF OTHER PEOPLE WITH THE SAME TYPE OF DAMAGE TO THE SAME VEHICLE MAKE AND MODEL. REPORTED THE DAMAGE TO FORD CUSTOMER RELATIONSHIP HOTLINE, WAS INFORMED THAT NO RECALL HAS BEEN ISSUED FOR THIS VEHICLE, AND THAT THEY WERE UNAWARE THAT THIS WAS A COMMON, FREQUENT, OR WIDESPREAD PROBLEM. THEY DID NOT CONSIDER IT A DEFECT. THIS IS EXTREMELY DANGEROUS. MY CHILDREN WERE AFRAID WE WERE GOING CRASH. EASILY COULD HAVE LOST CONTROL IF THIS HAD HAPPENED WHILE TURNING A CORNER, MERGING INTO TRAFFIC, DRIVING 65MPH ON THE HIGHWAY, ETC. I AM CERTAIN, HOWEVER, THAT ONCE FORD MOTOR COMPANY REALIZES THE POTENTIAL HARM THIS DEFECT CAN CAUSE TO LIFE AND PROPERTY, THEY WILL BE DETERMINED TO DO RIGHT BY THEIR LOYAL CUSTOMERS. *TR

NHTSA ODI #10470277

115,000 miles · Apr 28, 2012
StructureSuspensionWheels

2005 FORD ESCAPE WITH A RUSTED OUT RIGHT REAR WHEEL WELL AROUND THE UPPER SHOCK MOUNT. I CHECKED WITH A FORD DEALER ABOUT ANY RECALLS, NONE. FORD MANAGER SAID THEY HAVE NEVER SEEN SUCH AN ISSUE AT LASCO FORD FENTON MI. (FORD EST. TO REPAIR WAS 3400.00) I STOPPED AT A COUPLE BODYSHOPS IN THE AREA AND THEY (KNEW) OF THIS PROBLEM …

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2005 FORD ESCAPE WITH A RUSTED OUT RIGHT REAR WHEEL WELL AROUND THE UPPER SHOCK MOUNT. I CHECKED WITH A FORD DEALER ABOUT ANY RECALLS, NONE. FORD MANAGER SAID THEY HAVE NEVER SEEN SUCH AN ISSUE AT LASCO FORD FENTON MI. (FORD EST. TO REPAIR WAS 3400.00) I STOPPED AT A COUPLE BODYSHOPS IN THE AREA AND THEY (KNEW) OF THIS PROBLEM AND COULD QUOTE ME THE PARTS NEEDED, ALONG WITH THE 25 HOURS TO REPLACE/REPAIR IT. MY ESCAPE IS 7 YEARS OLD AND HAS 115,000 MILES, HOWEVER I DON'T THINK THAT THE BODY STRUCTURE (IN WHEEL WELL) SHOULD HAVE RUSTED COMPLETELY AWAY (RIGHT SIDE ONLY?), LEAVING THE TOP SHOCK MOUNT FLAPPING BACK AND FORTH, MAKING THE VEHICLE UNSAFE AND (NOT) DRIVABLE. THIS PROBLEM ENDED UP COSTING 2005.00 TO REPAIR. THIS IS A SAFETY ISSUE THAT SHOULD BE ADDRESSED. I CALLED FORD CUSTOMER SERVICE AND THIS WAS THERE RESPONSE: I UNDERSTAND THAT YOU ARE EXPERIENCING RUST ISSUES ON THE RIGHT REAR FENDER AND SHOCK MOUNTS OF YOUR VEHICLE. I APOLOGIZE FOR THE INCONVENIENCE THIS MAY HAVE CAUSED. I CAN ALSO SEE WHY YOU FEEL THIS IS A MIGHT BE A COMMON ISSUE WITH THE RESEARCH YOU MADE. PLEASE UNDERSTAND, WE SHARE ALL OF OUR VEHICLE CONCERN DOCUMENTATION WITH NATIONAL HIGHWAY TRAFFIC AND SAFETY ADMINISTRATION (NHTSA) AND FORD ENGINEERING. TOGETHER, WE WORK TO FURTHER DETERMINE IF A RECALL OR CUSTOMER SATISFACTION PROGRAMS (CSP) IS NEEDED FOR COMPONENT FAILURES. IF A RECALL OR CSP BECOMES AVAILABLE FOR YOUR VEHICLE, YOU WILL BE NOTIFIED BY U.S. MAIL TO THE CURRENT ADDRESS WE HAVE ON FILE. PLEASE KEEP IN MIND THAT NHTSA, WHICH IS THE FEDERAL AGENCY RESPONSIBLE FOR MOTOR VEHICLE SAFETY IS THE ONLY ORGANIZATION WITH THE AUTHORITY TO ORDER A RECALL OR CSP. IN ADDITION, I FOUND THERE ARE NO WARRANTIES, FIELD SERVICE ACTIONS (RECALLS) / CSPS ON YOUR VEHICLE THAT WOULD PROVIDE ASSISTANCE FOR YOUR CURRENT CONCERN. FORD MOTOR COMPANY. *TR

NHTSA ODI #10456751

90,000 miles · Mar 8, 2012
Wheels

TL* THE CONTACT OWNS A 2005 FORD ESCAPE. WHILE DRIVING APPROXIMATELY 20 MPH, THE CONTACT NOTICED A THUMPING NOISE COMING FROM THE REAR PASSENGER SIDE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTICS WHERE THE TECHNICIANS ADVISED THE CONTACT THAT THERE WAS CORROSION ON THE PASSENGER SIDE REAR WHEEL WELL AND THE UNDER COATING …

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TL* THE CONTACT OWNS A 2005 FORD ESCAPE. WHILE DRIVING APPROXIMATELY 20 MPH, THE CONTACT NOTICED A THUMPING NOISE COMING FROM THE REAR PASSENGER SIDE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTICS WHERE THE TECHNICIANS ADVISED THE CONTACT THAT THERE WAS CORROSION ON THE PASSENGER SIDE REAR WHEEL WELL AND THE UNDER COATING WAS CHIPPING. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 90,000.

NHTSA ODI #10450795

62,881 miles · Aug 1, 2011
Wheels

2005 FORD ESCAPE. FORD DEALER SERVICE FOR OIL CHANGE, ROTATE TIRES AND BRAKE INSPECTION NOTED FRONT BRAKE PADS NEEDED REPLACED. DECLINED SERVICE, (PRICE) ABLE TO CHANGE FRONT PADS OURSELVES. WE COULD NOT REMOVE WHEEL LUG NUTS. (THE SAME DAY) CHECKED TORQUE AND FOUND DEALER HAD OVER TIGHTENED THE LUG NUTS TO OVER 150 LBS. WITH…

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2005 FORD ESCAPE. FORD DEALER SERVICE FOR OIL CHANGE, ROTATE TIRES AND BRAKE INSPECTION NOTED FRONT BRAKE PADS NEEDED REPLACED. DECLINED SERVICE, (PRICE) ABLE TO CHANGE FRONT PADS OURSELVES. WE COULD NOT REMOVE WHEEL LUG NUTS. (THE SAME DAY) CHECKED TORQUE AND FOUND DEALER HAD OVER TIGHTENED THE LUG NUTS TO OVER 150 LBS. WITH MUCH EFFORT REMOVED LUG NUTS AND CHANGED FRONT BRAKE PADS. RETURNED TO DEALER TO COMPLAIN AND REQUEST ALL NEW WHEEL STUDS. ALTHOUGH THEY COULD NOT REMOVE THE REAR LUG NUTS WITH THE WRENCH SUPPLIED WITH THE ESCAPE THEY DENIED REPLACING THE WHEEL STUDS. I BELIEVE THE FAILURE WITH WHEEL STUDS ON FORD PRODUCTS IS A DEALER SERVICE PROBLEM. QUESTION: HAVE THE FAILURES ALL HAPPENED AFTER DEALER SERVICE? *KB

NHTSA ODI #10416460

40,910 miles · Apr 25, 2008
Wheels

THE FINISH ON MY ALUMINUM WHEELS IS PEELING OFF AND THERE IS CORROSION THAT HAS FORMED AROUND THE RIM AND CENTER OF ALL FOUR OF MY WHEELS. I CHECKED THE SPARE WHEEL AND THE FINISH IN THE CENTER OF THE WHEEL IS STARTING TO BUBBLE ALSO. THE VEHICLE IS A 2005 FORD ESCAPE. THESE ARE FACTORY WHEELS AND I HAVE ONLY 40,000 MILES ON TH…

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THE FINISH ON MY ALUMINUM WHEELS IS PEELING OFF AND THERE IS CORROSION THAT HAS FORMED AROUND THE RIM AND CENTER OF ALL FOUR OF MY WHEELS. I CHECKED THE SPARE WHEEL AND THE FINISH IN THE CENTER OF THE WHEEL IS STARTING TO BUBBLE ALSO. THE VEHICLE IS A 2005 FORD ESCAPE. THESE ARE FACTORY WHEELS AND I HAVE ONLY 40,000 MILES ON THE VEHICLE. I HAVE AN EXTENDED WARRANTY AND FORD WILL NOT COVER THIS ITEM EVEN THOUGH IT IS OBVIOUSLY A MANUFACTURING DEFECT. THE EXFOLIATING ON THE WHEELS IS SO BAD THAT I AM ABLE TO REMOVE SMALL CHUNKS. *TR

NHTSA ODI #10225709

3,600 miles · Mar 1, 2005
Wheels

COMPLAINT RECEIVED VIA E-MAIL. THE FRONT WHEEL ASSEMBLY CAME APART WHILE DRIVING, THUS CAUSING ANOTHER VEHICLE DAMAGE AS WELL. NO CONTACT WAS WITH THIS CAR UNTIL AFTER PARTS CAME OFF THE ESCAPE, CAUSING US TO LOSE CONTROL AND CROSS THE CENTER LINE. THERE HAS BEEN NO REMEDY FROM FORD MOTOR COMPANY AT ALL TO FIX MY CAR. FORD WILL …

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COMPLAINT RECEIVED VIA E-MAIL. THE FRONT WHEEL ASSEMBLY CAME APART WHILE DRIVING, THUS CAUSING ANOTHER VEHICLE DAMAGE AS WELL. NO CONTACT WAS WITH THIS CAR UNTIL AFTER PARTS CAME OFF THE ESCAPE, CAUSING US TO LOSE CONTROL AND CROSS THE CENTER LINE. THERE HAS BEEN NO REMEDY FROM FORD MOTOR COMPANY AT ALL TO FIX MY CAR. FORD WILL NOT EVEN ACKNOWLEDGE THAT IT WAS A DEFECT IN WORKMANSHIP OR IN MANUFACTURING. *AK

NHTSA ODI #10113182

5,500 miles · Oct 15, 2004
WheelsCrash

BACK WHEELS WERE MISALIGNED MAKING TH EVEHICLE UNSTABLE. THE WHEELS ROCKED BACK AND FORTH. CONSUMER WAS TOLD BY THE DEALER THAT THEY COULD NOT REPAIR THE DEFECT UNTIL THEY RECEIVED NEW SPECIFICATIONS. ALSO, ACCELERATION WAS VERY HIGH. RPMS WENT UP 8,000 RPMS. HOWEVER, ON THIS VEHICLE THE RPM'S WENT TO 15,000 RPMS, WHICH WAS…

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BACK WHEELS WERE MISALIGNED MAKING TH EVEHICLE UNSTABLE. THE WHEELS ROCKED BACK AND FORTH. CONSUMER WAS TOLD BY THE DEALER THAT THEY COULD NOT REPAIR THE DEFECT UNTIL THEY RECEIVED NEW SPECIFICATIONS. ALSO, ACCELERATION WAS VERY HIGH. RPMS WENT UP 8,000 RPMS. HOWEVER, ON THIS VEHICLE THE RPM'S WENT TO 15,000 RPMS, WHICH WAS TO0 HIGH. *AK *NM

NHTSA ODI #10092610

Official recalls

4

15V606000 · Power Train:automatic Transmission:gear Position Indication (prndl); Power Train:automatic Transmission:lever And Linkage:floor Shift

Sep 29, 2015

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence & remedy

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

Additional source detail variants (2)

Power Train:automatic Transmission:lever And Linkage:floor Shift

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

Power Train:automatic Transmission:gear Position Indication (prndl)

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

14V526000 · Hybrid Propulsion System

Sep 3, 2014

Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.

Consequence & remedy

Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.

06V111000 · Seats:front Assembly:head Restraint

Apr 7, 2006

CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITHOUT SIDE AIR CURTAINS OR MOONROOFS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." DURING TESTING, THE FREE MOTION HEAD FORM REGISTERED A MEASUREMENT ABOVE THE PERMITTED LIMIT AT THE LEFT HAND A-PILLAR TRIM AREA.

Consequence & remedy

Consequence: IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO OCCUPANTS MAY OCCUR.

Remedy: DEALERS WILL MAKE MODIFICATIONS TO THE ENERGY ABSORBING MATERIAL LOCATED ABOVE THE HEADLINER IN THE AFFECTED AREA FREE OF CHARGE. THE RECALL BEGAN ON MAY 19, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

04V602000 · Latches/locks/linkages:doors:latch

Dec 20, 2004

CERTAIN 2004-2005 SPORT UTILITY VEHICLES AND CERTAIN 2001-2003 SPORT UTIITY VEHICLE HAVING REAR LIFTGATE COMPONENTS SERVICED WITH 2004 EQUIVALENT COMPONENTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 206, 'DOOR LOCKS AND DOOR RETENTION COMPONENTS.' THE REAR LIFTGATE LATCHING SYSTEM DOES NOT MEET THE INERTIA LOAD REQUIREMENT IN ONE DIRECTION.

Consequence & remedy

Consequence: IF THE LIFTGATE IS LEFT UNLOCKED, THERE IS THE POTENTIAL THAT IT MAY OPEN DURING A CRASH.

Remedy: DEALERS WILL REPLACE THE REAR LIFTGATE LATCH RELEASE ROD, THE RELEASE ROD ATTACHMENT CLIP AND THE DOOR HANDLE RETURN SPRING. THE RECALL BEGAN ON MARCH 31, 2005. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

DP12006 · Electronic Throttle Body Malfunction

Opened Oct 2, 2012 · Closed Feb 21, 2013

Status: closed (inferred from source dates) · Engine

In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.

AQ10001 · Fleet Vehicle Recall Completion Audit

Opened Nov 18, 2010 · Closed Dec 28, 2015

Status: closed (inferred from source dates) · Unknown Or Other

On November 18, 2010, NHTSA's Recall Management Division (RMD) opened an audit query (AQ10-001) to investigate recall remedy completion by rental car companies on safety recall campaigns.It was expected to provide the agency an indication of how completely and how quickly rental car fleets perform necessary recall-related remedies on the vehicles owned and then rented/leased for use on the roadways.RMD queried three (3) major motor vehicle manufacturers (Ford, Chrysler, and General Motors) and requested data regarding completion figures for fifteen (15) discreet safety recalls.Analysis of this data demonstrated that rental car recalls completion was neither complete nor consistent.The rental car companies representing the largest market share in the industry were then queried as to their respective policies for the rental, lease, and sale of vehicles with open recalls.The data and responses from the manufacturers and the rental car companies can be found in the document repository by accessing the ?Associated Documents link above.In December 2015, Congress enacted the Fixing America's Surface Transportation (FAST) Act.One section of the Act prohibits rental car companies from renting, leasing, or selling motor vehicles subject to open safety recalls.With the passage of the FAST Act and its prohibition, there is no continuing need for the agency to investigate rental car recall completions.Accordingly, this investigation is closed.The agency reserves the right to open any future investigations, including audits of individual recalls, or groups of recalls, or rental car companies, to examine more closely safety recalls performance and completion issues in this area.

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