WHILE DRIVING ON MAIN ROAD HIT SOME UNEVEN ROAD REPAIRS AND STARTED TO HEAR A METAL ON METAL SOUND. I THOUGHT IT WAS THE REAR PASSENGER DOOR SO STOPPED TO CHECK BUT IT WAS LOCKED. DROVE HOME AND NOISE SEEMED TO GET PROGRESSIVELY WORSE. I STARTED TO CHECK SHOCKS AND TIRES AND SAW A CRACK IN THE RIGHT REAR WHEEL WELL THROUGH THE R…
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WHILE DRIVING ON MAIN ROAD HIT SOME UNEVEN ROAD REPAIRS AND STARTED TO HEAR A METAL ON METAL SOUND. I THOUGHT IT WAS THE REAR PASSENGER DOOR SO STOPPED TO CHECK BUT IT WAS LOCKED. DROVE HOME AND NOISE SEEMED TO GET PROGRESSIVELY WORSE. I STARTED TO CHECK SHOCKS AND TIRES AND SAW A CRACK IN THE RIGHT REAR WHEEL WELL THROUGH THE RUST PROOFING.I MOVED IT AWAY FROM THE FENDER AND SAW A HOLE INTO THE SIDE OF MY CAR BY THE TOP OF THE SHOCK. I TOOK IT TO A BODY SHOP AND WAS TOLD THIS IS AN ISSUE WITH FORD ESCAPE AND THE REPAIR IS EXPENSIVE. I WILL BE CONTACTING A DEALER FOR HELP AND PARTS IF THEY ARE AVAILABLE. *TR
NHTSA ODI #10586263
110,000 miles · May 1, 2014
StructureSuspension
I WAS DRIVING MY VEHICLE DOWN A RURAL ROAD AT ABOUT 35 MPH AND HIT A POT HOLE IN THE ROAD. UPON INSPECTION AFTER THE INCIDENT, MY HUSBAND NOTICED THE REAR STRUT MOUNT FOR THE SHOCK ON THE PASSENGER SIDE HAD BECOME DETACHED. THERE WAS SOME RUST PRESENT IN THAT WHEEL WELL AROUND THE STRUT HOUSING. THE SUPPORTING METAL CRACKED THE …
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I WAS DRIVING MY VEHICLE DOWN A RURAL ROAD AT ABOUT 35 MPH AND HIT A POT HOLE IN THE ROAD. UPON INSPECTION AFTER THE INCIDENT, MY HUSBAND NOTICED THE REAR STRUT MOUNT FOR THE SHOCK ON THE PASSENGER SIDE HAD BECOME DETACHED. THERE WAS SOME RUST PRESENT IN THAT WHEEL WELL AROUND THE STRUT HOUSING. THE SUPPORTING METAL CRACKED THE ENTIRE WAY AROUND THE STRUT HOUSING, DETACHING IT FROM THE REST OF THE VEHICLE. THE OPPOSITE WHEEL WELL AND STRUT MOUNT ARE IN PERFECT CONDITION WITH THE FACTORY UNDERCOATING STILL IN TACT. THERE IS NO UNDERCOATING PRESENT ON THE PASSENGER SIDE IN THE SAME AREA. WE WERE TOLD BY A MECHANIC AND AUTO BODY SPECIALIST THAT THE CAR IS UNSAFE TO DRIVE AND IS ONLY COSMETICALLY REPAIRABLE, NOT STRUCTURALLY REPAIRABLE. *TR
NHTSA ODI #10586048
85,000 miles · May 1, 2014
Engine And Engine CoolingStructure
MY CAR WENT TO SHOP FOR EXHAUST REPAIR WHEN THE FRONT Y PIPE WAS REMOVED MY MECHANIC SAW A LARGE HOLE RUSTED THROUGH THE FRAME(FRONT ENGINE CRADLE).FRAME WAS REPAIRED BY WELDING IT. THE REST OF CAR FRAME APPEARED OK. CAR ONLY HAS 80K MILES AND IS WELL MAINTAINED. THIS SHOULDN'T HAVE HAPPENED. NOT THERE HAS BEEN A RECALL ON 2004 …
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MY CAR WENT TO SHOP FOR EXHAUST REPAIR WHEN THE FRONT Y PIPE WAS REMOVED MY MECHANIC SAW A LARGE HOLE RUSTED THROUGH THE FRAME(FRONT ENGINE CRADLE).FRAME WAS REPAIRED BY WELDING IT. THE REST OF CAR FRAME APPEARED OK. CAR ONLY HAS 80K MILES AND IS WELL MAINTAINED. THIS SHOULDN'T HAVE HAPPENED. NOT THERE HAS BEEN A RECALL ON 2004 AND EARLIER FORD ESCAPES FOR THE SAME PROBLEM I FEEL THE 2005 SHOULD BE INCLUDED IN THIS RECALL AS ITS OBVIOUS TO ME THEY HAVE THE SAME PROBLEMS. *TR
NHTSA ODI #10585987
172,000 miles · Apr 30, 2014
StructureSuspension
I HAPPENED TO NOTICE RUST THROUGH WHILE CHECKING MY TIRES. IT IS LOCATED AT THE RIGHT (PASSENGER SIDE) REAR WHEELHOUSE PANEL WHERE THE STRUT ASSEMBLY ATTACHES TO THE BODY OF THE VEHICLE. THE RUST HAS DISINTEGRATED IN THE AREA LEAVING A BARELY ATTACHED WHEEL ASSEMBLY WITH MASSIVE CRACKING AND HOLES IN THE METAL. IT IS THE ONLY…
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I HAPPENED TO NOTICE RUST THROUGH WHILE CHECKING MY TIRES. IT IS LOCATED AT THE RIGHT (PASSENGER SIDE) REAR WHEELHOUSE PANEL WHERE THE STRUT ASSEMBLY ATTACHES TO THE BODY OF THE VEHICLE. THE RUST HAS DISINTEGRATED IN THE AREA LEAVING A BARELY ATTACHED WHEEL ASSEMBLY WITH MASSIVE CRACKING AND HOLES IN THE METAL. IT IS THE ONLY AREA ON THE VEHICLE WITH RUST. I WAS TOLD IT CANNOT BE REPAIRED AND THAT I HAVE LESS THAN 6 MONTHS OF DRIVING BEFORE IT WILL BREAK COMPLETELY, THUS DISABLING MY VEHICLE OR CAUSING IT TO CRASH WHILE BEING DRIVEN. I AM AFRAID TO DRIVE IT FURTHER, ESPECIALLY WITH MY 3 YEAR OLD SON IN THE VEHICLE. I AM DISTURBED WITH THE AMOUNT OF PEOPLE WHO OWN THIS WONDERFUL SUV FROM A FINE COMPANY LIKE FORD AND THE ONLY THING STOPPING THEM FROM DRIVING IT IS A SINGLE PANEL WITH SUCH A SEVERE DEFECT. I AM FULLY PREPARED TO JOIN OR LEAD A CLASS ACTION LAWSUIT AGAINST FORD FOR THIS PROBLEM. *JS
NHTSA ODI #10585798
Mileage unknown · Apr 29, 2014
StructureSuspension
TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT THE REAR PASSENGER SIDE SHOCK ABSORBER BECAME DETACHED. UPON INSPECTION, IT WAS FOUND THAT THE FRAME WAS PERFORATED DUE TO RUST. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VIN WAS NOT AVAILABLE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAI…
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TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT THE REAR PASSENGER SIDE SHOCK ABSORBER BECAME DETACHED. UPON INSPECTION, IT WAS FOUND THAT THE FRAME WAS PERFORATED DUE TO RUST. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VIN WAS NOT AVAILABLE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS NOT AVAILABLE.
NHTSA ODI #10585563
84,000 miles · Apr 28, 2014
StructureSuspensionWheels
REAR PASSENGER SIDE INNER WHEEL LINER COMPLETELY RUSTED OUT. UPPER END OF SHOCK NO LONGER ATTACHED TO BODY OF VEHICLE. *JS
NHTSA ODI #10585231
Mileage unknown · Apr 25, 2014
StructureSuspension
CPSC: I1440372A. 2005 FORD ESCAPE. CONSUMER STATED THE PASSENGER REAR WHEEL WELL ROTTING OUT CAUSED THE SHOCK MOUNTS TO DISINTEGRATE. *LN THE CONSUMER STATED THE PRICE ESTIMATES TO CORRECT THE DEFECT RANGED FROM $2000-7000. *JB
NHTSA ODI #10585887
84,000 miles · Apr 23, 2014
Structure
TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT SHE ENTERED THE VEHICLE AND NOTICED A PUDDLE OF WATER ON THE FLOORBOARD. THE CONTACT EXAMINED THE VEHICLE AND NOTICED THAT THE REAR PASSENGER SIDE WHEEL WELL WAS CORRODED. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION. THE MANUFACTURER WAS CONTACTED RE…
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TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT SHE ENTERED THE VEHICLE AND NOTICED A PUDDLE OF WATER ON THE FLOORBOARD. THE CONTACT EXAMINED THE VEHICLE AND NOTICED THAT THE REAR PASSENGER SIDE WHEEL WELL WAS CORRODED. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION. THE MANUFACTURER WAS CONTACTED REGARDING THE FAILURE. THE APPROXIMATE FAILURE MILLAGE WAS 84,000.
NHTSA ODI #10584375
95,780 miles · Apr 21, 2014
Structure
THE REAR WHEELHOUSE SIDE PANEL AND THE STRUT ASSEMBLY AT THE PASSENGER SIDE RUSTED TOTALLY AND BROKE. IT NEEDS TO BE REPLACED AND IT SEEMS THAT THE WHEELHOUSE WAS ON BACK ORDER UNTIL RECENTLY IT BECAME AVAILABLE AGAIN. THE VEHICLE HAS MOSTLY BEEN USED IN THE GREAT LAKES AREA WHERE SNOW IS HEAVY AND SALT COULD HAVE WORSENED THE P…
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THE REAR WHEELHOUSE SIDE PANEL AND THE STRUT ASSEMBLY AT THE PASSENGER SIDE RUSTED TOTALLY AND BROKE. IT NEEDS TO BE REPLACED AND IT SEEMS THAT THE WHEELHOUSE WAS ON BACK ORDER UNTIL RECENTLY IT BECAME AVAILABLE AGAIN. THE VEHICLE HAS MOSTLY BEEN USED IN THE GREAT LAKES AREA WHERE SNOW IS HEAVY AND SALT COULD HAVE WORSENED THE PROBLEM, BUT SO MANY CASES OF RUSTED WHEELHOUSE AT THE SAME PLACE INDICATE THAT THIS COULD BE A DESIGN FLAW. *TR
NHTSA ODI #10584093
Mileage unknown · Apr 21, 2014
StructureSuspension
TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT UPON INSPECTION, IT WAS FOUND THAT THE PASSENGER'S SIDE REAR SHOCK MOUNT BECAME DETACHED FROM THE VEHICLE DUE TO RUST. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE FAILURE WAS CONFIRMED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILUR…
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TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT UPON INSPECTION, IT WAS FOUND THAT THE PASSENGER'S SIDE REAR SHOCK MOUNT BECAME DETACHED FROM THE VEHICLE DUE TO RUST. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE FAILURE WAS CONFIRMED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE AND VIN WAS NOT AVAILABLE.
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence & remedy
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Additional source detail variants (2)
Power Train:automatic Transmission:lever And Linkage:floor Shift
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Power Train:automatic Transmission:gear Position Indication (prndl)
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.
Consequence & remedy
Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.
CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITHOUT SIDE AIR CURTAINS OR MOONROOFS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." DURING TESTING, THE FREE MOTION HEAD FORM REGISTERED A MEASUREMENT ABOVE THE PERMITTED LIMIT AT THE LEFT HAND A-PILLAR TRIM AREA.
Consequence & remedy
Consequence: IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO OCCUPANTS MAY OCCUR.
Remedy: DEALERS WILL MAKE MODIFICATIONS TO THE ENERGY ABSORBING MATERIAL LOCATED ABOVE THE HEADLINER IN THE AFFECTED AREA FREE OF CHARGE. THE RECALL BEGAN ON MAY 19, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
CERTAIN 2004-2005 SPORT UTILITY VEHICLES AND CERTAIN 2001-2003 SPORT UTIITY VEHICLE HAVING REAR LIFTGATE COMPONENTS SERVICED WITH 2004 EQUIVALENT COMPONENTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 206, 'DOOR LOCKS AND DOOR RETENTION COMPONENTS.' THE REAR LIFTGATE LATCHING SYSTEM DOES NOT MEET THE INERTIA LOAD REQUIREMENT IN ONE DIRECTION.
Consequence & remedy
Consequence: IF THE LIFTGATE IS LEFT UNLOCKED, THERE IS THE POTENTIAL THAT IT MAY OPEN DURING A CRASH.
Remedy: DEALERS WILL REPLACE THE REAR LIFTGATE LATCH RELEASE ROD, THE RELEASE ROD ATTACHMENT CLIP AND THE DOOR HANDLE RETURN SPRING. THE RECALL BEGAN ON MARCH 31, 2005. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2
DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.
AQ10001 · Fleet Vehicle Recall Completion Audit
Opened Nov 18, 2010 · Closed Dec 28, 2015
Status: closed (inferred from source dates) · Unknown Or Other
On November 18, 2010, NHTSA's Recall Management Division (RMD) opened an audit query (AQ10-001) to investigate recall remedy completion by rental car companies on safety recall campaigns.It was expected to provide the agency an indication of how completely and how quickly rental car fleets perform necessary recall-related remedies on the vehicles owned and then rented/leased for use on the roadways.RMD queried three (3) major motor vehicle manufacturers (Ford, Chrysler, and General Motors) and requested data regarding completion figures for fifteen (15) discreet safety recalls.Analysis of this data demonstrated that rental car recalls completion was neither complete nor consistent.The rental car companies representing the largest market share in the industry were then queried as to their respective policies for the rental, lease, and sale of vehicles with open recalls.The data and responses from the manufacturers and the rental car companies can be found in the document repository by accessing the ?Associated Documents link above.In December 2015, Congress enacted the Fixing America's Surface Transportation (FAST) Act.One section of the Act prohibits rental car companies from renting, leasing, or selling motor vehicles subject to open safety recalls.With the passage of the FAST Act and its prohibition, there is no continuing need for the agency to investigate rental car recall completions.Accordingly, this investigation is closed.The agency reserves the right to open any future investigations, including audits of individual recalls, or groups of recalls, or rental car companies, to examine more closely safety recalls performance and completion issues in this area.
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