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2005 Ford Escape

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2005 Ford Escape do not stand out strongly from the model-year median of 996.

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When problems were reported

Mileage at the reported incident

1,211 reports with mileage · 183 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 459 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 434 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 153 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

40 crash reports20 fire reports20 injury reports

Structure complaints

434 reports
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130,000 miles · Dec 29, 2018
StructureSuspension

THE RIGHT REAR "WHEELHOUSE PANEL" RUSTED OUT AROUND THE SHOCK ABSORBER UPPER MOUNTING BRACKET CAUSING THE SHOCK ABSORBER TO BECOME DETACHED AND NON-FUNCTIONAL WHILE THE VEHICLE WAS IN MOTION, MAKING A TURN. THIS CAUSED RIDE AND HANDLING CONCERNS WHICH AFFECTED VEHICLE SAFETY. I HAVE DISCOVERED THAT THIS IS A VERY COMMON PROBLEM…

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THE RIGHT REAR "WHEELHOUSE PANEL" RUSTED OUT AROUND THE SHOCK ABSORBER UPPER MOUNTING BRACKET CAUSING THE SHOCK ABSORBER TO BECOME DETACHED AND NON-FUNCTIONAL WHILE THE VEHICLE WAS IN MOTION, MAKING A TURN. THIS CAUSED RIDE AND HANDLING CONCERNS WHICH AFFECTED VEHICLE SAFETY. I HAVE DISCOVERED THAT THIS IS A VERY COMMON PROBLEM WITH THIS VEHICLE AND EXPENSIVE TO REPAIR, ~ $1,500.00.

NHTSA ODI #11163964

120,000 miles · Nov 15, 2018
SteeringStructureUnknown Or Other

LAST YEAR I NOTICED THE RUST AROUND DOORS AND WHEELS, IM RETIRED & A DISABLED 77 YR OLD MAN SO I DRIVE IT ONCE A WEEK. OVER THE SUMMER I NOTICE IT HANDLING FUNNY, HAD IT SERVICED AND INSPECTED. I WAS ON ROUTE 30 A MILE FROM MY HOUSE IT STARTED SHAKING & MAKING A HORRIBLE NOISE, THE STEERING WHEEL WAS VIBRATING, I BARELY MANAGED…

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LAST YEAR I NOTICED THE RUST AROUND DOORS AND WHEELS, IM RETIRED & A DISABLED 77 YR OLD MAN SO I DRIVE IT ONCE A WEEK. OVER THE SUMMER I NOTICE IT HANDLING FUNNY, HAD IT SERVICED AND INSPECTED. I WAS ON ROUTE 30 A MILE FROM MY HOUSE IT STARTED SHAKING & MAKING A HORRIBLE NOISE, THE STEERING WHEEL WAS VIBRATING, I BARELY MANAGED GETTING WHEELS TO TURN IT OFF THE HWY, I THOUGHT TO MYSELF, THIS [XXX] THING FEELS LIKE IT'S GONNA FALL APART, HOME WAS 1/4 MILE, NOISE & VIBRATING CONTINUED, STRUGGLED TURNING WHEEL INTO MY DRIVEWAY, PARKED IT, GOT OUT AND FRONT PASSENGER SIDE WHEEL IS TILTED WAY OUT. MY SON JACKED IT UP AND SAID MY LOWER CONTROL ARM IS COMPLETELY RUSTED OUT OR THRU AND BROKEN OFF AND IT IS ALL RUSTED BAD UNDERNEATH & SAID IT'S SCRAPE. PARTS OF THIS DOCUMENT HAVE BEEN REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA ODI #11151815

201,000 miles · Nov 12, 2018
StructureSuspension

THE AREA AROUND THE SHOCK SUPPORT HAS SLMOST COMPLETELY RUSTED OUT. THIS IS SUPER UNSAFE.

NHTSA ODI #11150941

160,000 miles · Nov 6, 2018
Structure

FIRST PROBLEM WAS REAR PASSENGER TIREWELL ROTTED AND SHOCK BROKE THROUGH. HAD THIS THIS REPLACED BY AUTO BODY SHOP. NOW DRIVING CAR ON CITY STREET HEARD A THUD AND CAR STOPPED. TOW TRUCK DRIVER TOLD ME IT WAS THE SUB FRAME THAT HAD RUSTED CAUSING THE WHEEL TO FALL OFF. HE HAS SEEN THIS MANY TIMES. COMMON PROBLEMS WITH THIS H…

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FIRST PROBLEM WAS REAR PASSENGER TIREWELL ROTTED AND SHOCK BROKE THROUGH. HAD THIS THIS REPLACED BY AUTO BODY SHOP. NOW DRIVING CAR ON CITY STREET HEARD A THUD AND CAR STOPPED. TOW TRUCK DRIVER TOLD ME IT WAS THE SUB FRAME THAT HAD RUSTED CAUSING THE WHEEL TO FALL OFF. HE HAS SEEN THIS MANY TIMES. COMMON PROBLEMS WITH THIS HIS CAR. ON WAY TO LOCAL MECHANIC TO SEE QUOTE TO FIX.

NHTSA ODI #11149598

157,000 miles · Nov 4, 2018
StructureSuspensionWheels

THE DRIVERS SIDE WHEEL WELL COMPLETELY RUSTED OUT, LARGE HOLE IN BODY, SHOCK WENT RIGHT THREW THE BODY OF THE CAR. THIS HAPPENED EXTREMELY FAST, I JUST PUT NEW TIRES AND BRAKES ON THE CAR. THIS DEFECT IS EXTREMELY UNSAFE AND POISED A SAFETY CONCERN FOR ME AND MY CHILDREN. THE CAR CAN'T BE SOLD OR TRADED IN AND NOW HEADED TO THE…

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THE DRIVERS SIDE WHEEL WELL COMPLETELY RUSTED OUT, LARGE HOLE IN BODY, SHOCK WENT RIGHT THREW THE BODY OF THE CAR. THIS HAPPENED EXTREMELY FAST, I JUST PUT NEW TIRES AND BRAKES ON THE CAR. THIS DEFECT IS EXTREMELY UNSAFE AND POISED A SAFETY CONCERN FOR ME AND MY CHILDREN. THE CAR CAN'T BE SOLD OR TRADED IN AND NOW HEADED TO THE JUNKYARD

NHTSA ODI #11145195

162,000 miles · Oct 26, 2018
StructureSuspension

REAR FRAME RUSTED THROUGH AS WELL AS PASSENGER SIDE SHOCK TOWER,RUSTED SO BAD CAN SEE THROUGH TO OUTSIDE IN 2 SPOTS WHICH ALLOWS EXHAUST FUMES INTO INTERIOR OF VEHICLE ,COULD CAUSE EXPHIXIATION TO OCCUPANTS AS WELL AS LOSS OF CONTROL DUE TO REAR OF VEHICLE GIVING WAY AND BREAKING IN TWO ON A ROADWAY,DAMAGE WASN'T VISIBLE UNTIL I…

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REAR FRAME RUSTED THROUGH AS WELL AS PASSENGER SIDE SHOCK TOWER,RUSTED SO BAD CAN SEE THROUGH TO OUTSIDE IN 2 SPOTS WHICH ALLOWS EXHAUST FUMES INTO INTERIOR OF VEHICLE ,COULD CAUSE EXPHIXIATION TO OCCUPANTS AS WELL AS LOSS OF CONTROL DUE TO REAR OF VEHICLE GIVING WAY AND BREAKING IN TWO ON A ROADWAY,DAMAGE WASN'T VISIBLE UNTIL IT TOTALLY BUSTED THROUGH WHILE DRIVING! FORD SHOULD RECALL DUE TO SAFETY AS THE 2004 WAS.

NHTSA ODI #11142995

99,695 miles · Oct 9, 2018
Structure

TAKATA RECALL. THE VEHICLE WAS IN MOTION AND THE BACK OF THE FRAME/BODY METAL SNAPPED, WHEN DROVE THROUGH A NEIGHBORHOOD STREET WITH SEVERELY BAD POT HOLES. RUST ON CAR WAS AVERAGE FOR AGE AND WAS STILL DRIVE ABLE. BUT HAVEN'T DRIVEN IN MONTHS BECAUSE SCARED OF SAFETY RISK. I FEEL LIKE THE FRAME SHOULDN'T BE HAVING PROBLEMS FOR…

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TAKATA RECALL. THE VEHICLE WAS IN MOTION AND THE BACK OF THE FRAME/BODY METAL SNAPPED, WHEN DROVE THROUGH A NEIGHBORHOOD STREET WITH SEVERELY BAD POT HOLES. RUST ON CAR WAS AVERAGE FOR AGE AND WAS STILL DRIVE ABLE. BUT HAVEN'T DRIVEN IN MONTHS BECAUSE SCARED OF SAFETY RISK. I FEEL LIKE THE FRAME SHOULDN'T BE HAVING PROBLEMS FOR A CAR THAT IS ONLY 13/14 YEARS OLD. THE CORROSION OF THE METAL ON THE CAR IS VERY EXCESSIVE. THIS IS MY SECOND FORD ESCAPE IN 3 YEARS AND THEY ALL HAVE HAD BODY ISSUES WITH FAST METAL CORROSION. THE PHOTO ATTACHED ARE PHOTOS TAKEN TODAY AFTER MONTHS OF SITTING IN THE PARKING LOT.

NHTSA ODI #11139204

Mileage unknown · Oct 3, 2018
StructureSuspension

TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT THERE WAS AN ABNORMAL NOISE HEARD NEAR THE AREA OF THE REAR PASSENGER SIDE WHEEL WELL. THE CONTACT STATED THAT THERE WAS RUST IN THAT AREA, WHICH WAS AFFECTING THE SHOCKS. THE DEALER WAS NOT CONTACTED. AN INDEPENDENT MECHANIC INSPECTED THE VEHICLE, BUT COULD NOT DE…

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TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT THERE WAS AN ABNORMAL NOISE HEARD NEAR THE AREA OF THE REAR PASSENGER SIDE WHEEL WELL. THE CONTACT STATED THAT THERE WAS RUST IN THAT AREA, WHICH WAS AFFECTING THE SHOCKS. THE DEALER WAS NOT CONTACTED. AN INDEPENDENT MECHANIC INSPECTED THE VEHICLE, BUT COULD NOT DETERMINE THE CAUSE OF THE FAILURE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS NOT AVAILABLE.

NHTSA ODI #11133154

124,000 miles · Aug 21, 2018
StructureSuspension

OF COURSE I HAVE THE EXACT SAME PROBLEM AS MOST FORD ESCAPE OWNERS HAVE WITH THE PASSENGER REAR WHEEL WELL RUSTING COMPLETELY OUT. THIS IS A KNOWN MANUFACTURING DEFECT THAT ONLY EFFECTS THE RIGHT REAR WHEEL WELL OF THESE VEHICLES AND THERE ARE THOUSANDS OF UNADDRESSED OWNER COMPLAINTS. FORD STILL WILL NOT DO A RECALL NOR WILL TH…

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OF COURSE I HAVE THE EXACT SAME PROBLEM AS MOST FORD ESCAPE OWNERS HAVE WITH THE PASSENGER REAR WHEEL WELL RUSTING COMPLETELY OUT. THIS IS A KNOWN MANUFACTURING DEFECT THAT ONLY EFFECTS THE RIGHT REAR WHEEL WELL OF THESE VEHICLES AND THERE ARE THOUSANDS OF UNADDRESSED OWNER COMPLAINTS. FORD STILL WILL NOT DO A RECALL NOR WILL THEY DO ANYTHING FOR THEIR THOUSANDS OF AFFECTED CUSTOMERS. I DO HOPE THERE IS A CLASS ACTION SUIT I CAN JOIN BECAUSE FORD JUST WILL NOT DO THE RIGHT THING FOR THEIR CUSTOMERS. I JUST HAD MY CAR IN FOR REGULAR MAINTENANCE AND I WAS SUPPOSED TO BE GOING OUT-OF-STATE TO VISIT MY DYING FATHER WITH MY KIDS BUT NOW I CAN'T EVEN GO DUE TO THIS UNEXPECTED DEFECT WHICH FORD WILL NOT TAKE RESPONSIBILITY FOR WHICH HAS LEFT ME WITH A VEHICLE I CANT DRIVE THAT I'M STILL PAYING FOR. I CAN'T EVEN TRADE IT IN BECAUSE OF THIS ISSUE! THANKS FORD! I WILL MAKE SURE TO TELL EVERYONE I CAN ABOUT FORD'S INDIFFERENCE TOWARDS ITS CUSTOMERS AND I WILL NEVER BUY FORD ANYTHING EVER AGAIN!

NHTSA ODI #11121503

150,000 miles · Aug 19, 2018
StructureSuspension

PASSENGER-SIDE REAR WHEEL WELL RUSTED THROUGH, SHOCK TOWER IS BANGING AGAINST INNER FRAME, CHUNKS OF RUST DISLODGING AND SCRAPING AGAINST TIRE. THIS IS OCCURRING WHILE DRIVING. I PUSHED THE CHUNK BACK AND IT SEEMS TO BE STAYING OFF THE TIRE FOR NOW. FORD AUTO REPAIR SHOP QUOTED $5000 TO REPAIR. MY DAILY COMMUTE TO WORK IS ACROSS…

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PASSENGER-SIDE REAR WHEEL WELL RUSTED THROUGH, SHOCK TOWER IS BANGING AGAINST INNER FRAME, CHUNKS OF RUST DISLODGING AND SCRAPING AGAINST TIRE. THIS IS OCCURRING WHILE DRIVING. I PUSHED THE CHUNK BACK AND IT SEEMS TO BE STAYING OFF THE TIRE FOR NOW. FORD AUTO REPAIR SHOP QUOTED $5000 TO REPAIR. MY DAILY COMMUTE TO WORK IS ACROSS TWO MAJOR CITIES VIA A HIGH-TRAFFIC MAJOR HIGHWAY. POTENTIAL TO BE A SERIOUS AND DANGEROUS CONDITION SINCE IT AFFECTS NOT ONLY SUSPENSION BUT COULD CAUSE TIRE TO BLOW OUT WHILE DRIVING, AS WELL AS PUNCTURING THROUGH TO THE INTERIOR OF THE VEHICLE AND EXPOSING PEOPLE IN THE CAR TO EXHAUST AND FRIGID WEATHER (MINNESOTA) IN THE WINTER. THIS RUSTING THROUGH THE WHEEL WELL IS A CHRONIC PROBLEM WITH FORD - THEY RECALLED THIS MAKE AND MODEL UP THROUGH 2004 FOR THIS SAME ISSUE.

NHTSA ODI #11120876

Official recalls

4

15V606000 · Power Train:automatic Transmission:gear Position Indication (prndl); Power Train:automatic Transmission:lever And Linkage:floor Shift

Sep 29, 2015

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence & remedy

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

Additional source detail variants (2)

Power Train:automatic Transmission:lever And Linkage:floor Shift

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

Power Train:automatic Transmission:gear Position Indication (prndl)

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

14V526000 · Hybrid Propulsion System

Sep 3, 2014

Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.

Consequence & remedy

Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.

06V111000 · Seats:front Assembly:head Restraint

Apr 7, 2006

CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITHOUT SIDE AIR CURTAINS OR MOONROOFS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." DURING TESTING, THE FREE MOTION HEAD FORM REGISTERED A MEASUREMENT ABOVE THE PERMITTED LIMIT AT THE LEFT HAND A-PILLAR TRIM AREA.

Consequence & remedy

Consequence: IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO OCCUPANTS MAY OCCUR.

Remedy: DEALERS WILL MAKE MODIFICATIONS TO THE ENERGY ABSORBING MATERIAL LOCATED ABOVE THE HEADLINER IN THE AFFECTED AREA FREE OF CHARGE. THE RECALL BEGAN ON MAY 19, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

04V602000 · Latches/locks/linkages:doors:latch

Dec 20, 2004

CERTAIN 2004-2005 SPORT UTILITY VEHICLES AND CERTAIN 2001-2003 SPORT UTIITY VEHICLE HAVING REAR LIFTGATE COMPONENTS SERVICED WITH 2004 EQUIVALENT COMPONENTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 206, 'DOOR LOCKS AND DOOR RETENTION COMPONENTS.' THE REAR LIFTGATE LATCHING SYSTEM DOES NOT MEET THE INERTIA LOAD REQUIREMENT IN ONE DIRECTION.

Consequence & remedy

Consequence: IF THE LIFTGATE IS LEFT UNLOCKED, THERE IS THE POTENTIAL THAT IT MAY OPEN DURING A CRASH.

Remedy: DEALERS WILL REPLACE THE REAR LIFTGATE LATCH RELEASE ROD, THE RELEASE ROD ATTACHMENT CLIP AND THE DOOR HANDLE RETURN SPRING. THE RECALL BEGAN ON MARCH 31, 2005. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

DP12006 · Electronic Throttle Body Malfunction

Opened Oct 2, 2012 · Closed Feb 21, 2013

Status: closed (inferred from source dates) · Engine

In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.

AQ10001 · Fleet Vehicle Recall Completion Audit

Opened Nov 18, 2010 · Closed Dec 28, 2015

Status: closed (inferred from source dates) · Unknown Or Other

On November 18, 2010, NHTSA's Recall Management Division (RMD) opened an audit query (AQ10-001) to investigate recall remedy completion by rental car companies on safety recall campaigns.It was expected to provide the agency an indication of how completely and how quickly rental car fleets perform necessary recall-related remedies on the vehicles owned and then rented/leased for use on the roadways.RMD queried three (3) major motor vehicle manufacturers (Ford, Chrysler, and General Motors) and requested data regarding completion figures for fifteen (15) discreet safety recalls.Analysis of this data demonstrated that rental car recalls completion was neither complete nor consistent.The rental car companies representing the largest market share in the industry were then queried as to their respective policies for the rental, lease, and sale of vehicles with open recalls.The data and responses from the manufacturers and the rental car companies can be found in the document repository by accessing the ?Associated Documents link above.In December 2015, Congress enacted the Fixing America's Surface Transportation (FAST) Act.One section of the Act prohibits rental car companies from renting, leasing, or selling motor vehicles subject to open safety recalls.With the passage of the FAST Act and its prohibition, there is no continuing need for the agency to investigate rental car recall completions.Accordingly, this investigation is closed.The agency reserves the right to open any future investigations, including audits of individual recalls, or groups of recalls, or rental car companies, to examine more closely safety recalls performance and completion issues in this area.

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