TL* THE CONTACT OWNS A 2005 FORD ESCAPE. WHILE DRIVING APPROXIMATELY 35 MPH, THE CONTACT HEARD AN ABNORMAL NOISE COMING FROM THE REAR PASSENGER SIDE OF THE VEHICLE. THE CONTACT DISCOVERED THAT THE WHEEL WELL WAS RUSTED OUT. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE IT WAS DIAGNOSED THAT THE SHOCK MOUNT WAS RUSTED. THE VE…
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TL* THE CONTACT OWNS A 2005 FORD ESCAPE. WHILE DRIVING APPROXIMATELY 35 MPH, THE CONTACT HEARD AN ABNORMAL NOISE COMING FROM THE REAR PASSENGER SIDE OF THE VEHICLE. THE CONTACT DISCOVERED THAT THE WHEEL WELL WAS RUSTED OUT. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE IT WAS DIAGNOSED THAT THE SHOCK MOUNT WAS RUSTED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 92,300.
NHTSA ODI #10638397
175,000 miles · Sep 15, 2014
Structure
A SEVERE RATTLE STARTED IN THE RIGHT REAR WHEEL WELL OF MY 2005 FORD ESCAPE HYBRID. A BODY SHOP DETERMINED THAT THE RIGHT REAR WHEEL WELL HAD NEARLY COMPLETELY DISINTEGRATED DUE TO RUST AND THAT THE SHOCK MOUNT WAS HANGING BY A THREAD. AN INTERNET SEARCH PERFORMED BY THE SHOP REVEALED THAT THIS IS A COMMON PROBLEM TO THIS M…
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A SEVERE RATTLE STARTED IN THE RIGHT REAR WHEEL WELL OF MY 2005 FORD ESCAPE HYBRID. A BODY SHOP DETERMINED THAT THE RIGHT REAR WHEEL WELL HAD NEARLY COMPLETELY DISINTEGRATED DUE TO RUST AND THAT THE SHOCK MOUNT WAS HANGING BY A THREAD. AN INTERNET SEARCH PERFORMED BY THE SHOP REVEALED THAT THIS IS A COMMON PROBLEM TO THIS MAKE AND MODEL MANUFACTURED IN THE YEARS AROUND 2005 AND THAT IT OCCURS ONLY THE IN RIGHT REAR WHEEL WELL. THE LEFT REAR WHEEL WELL IS INTACT AND SOLID. *TR
NHTSA ODI #10633184
135,000 miles · Sep 12, 2014
Structure
TL* THE CONTACT OWNS A 2005 FORD ESCAPE. WHILE DRIVING OVER BUMPS IN THE ROAD AT VARIOUS SPEEDS, THE CONTACT COULD HEAR A HARD KNOCKING SOUND COMING FROM THE REAR OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE REAR PASSENGER SIDE WHEEL WELL WAS RUSTED AND CORRODED ALONG WITH PART OF THE S…
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TL* THE CONTACT OWNS A 2005 FORD ESCAPE. WHILE DRIVING OVER BUMPS IN THE ROAD AT VARIOUS SPEEDS, THE CONTACT COULD HEAR A HARD KNOCKING SOUND COMING FROM THE REAR OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE REAR PASSENGER SIDE WHEEL WELL WAS RUSTED AND CORRODED ALONG WITH PART OF THE SUBFRAME. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 135,000.
NHTSA ODI #10632677
114,000 miles · Sep 6, 2014
StructureSuspension
WHILE TRAVELING IN VIRGINIA LAST SUMMER ON I-81, THE BODY END OF THE REAR PASSENGER SIDE SHOCK-ABSORBER CAME LOOSE FROM THE FRAME. WE STOPPED SHORTLY AFTER WE FELT AND HEARD SOMETHING THAT WAS CLEARLY ABNORMAL AND A MECHANIC TOLD US THE CAR WAS SO RUSTED IN THAT WHEEL WELL THAT THE TOP OF THE SHOCK HAD NOTHING TO HOLD TO. WE W…
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WHILE TRAVELING IN VIRGINIA LAST SUMMER ON I-81, THE BODY END OF THE REAR PASSENGER SIDE SHOCK-ABSORBER CAME LOOSE FROM THE FRAME. WE STOPPED SHORTLY AFTER WE FELT AND HEARD SOMETHING THAT WAS CLEARLY ABNORMAL AND A MECHANIC TOLD US THE CAR WAS SO RUSTED IN THAT WHEEL WELL THAT THE TOP OF THE SHOCK HAD NOTHING TO HOLD TO. WE WERE ON A LONG TRIP, SO WE HAD THE SHOCK CUT OUT UNTIL WE GOT HOME. NONE OF THE OTHER UNDERBODY AREAS SHOWED SIGNIFICANT RUST, ACCORDING TO THE MECHANICS WE CONSULTED, SO WE SUBSEQUENTLY PAID SEVERAL HUNDRED DOLLARS TO HAVE A NEW WHEEL WELL FABRICATED AND INSTALLED ALONG WITH NEW REAR SHOCKS ON BOTH SIDES. WE SEE NO RECALL FOR THIS PROBLEM BUT ON THE WEB WE QUICKLY FOUND SEVERAL OWNERS OF THE SAME MODEL CAR DESCRIBING THE SAME PROBLEM - THE PASSENGER SIDE REAR WHEEL WELL RUSTING OUT. HOW CAN THIS NOT BE A DESIGN ISSUE? CERTAINLY IT'S SIGNIFICANT A SAFETY ISSUE, ESPECIALLY SINCE THE AREA OF SEVERE RUST WAS NOT APPARENT FROM LOOKING AT THE CAR. NOW THE DRIVER SIDE IS SHOWING SIGNIFICANT EXTERIOR RUST AT THE LIP OF THE WHEEL WELL, SO WE WILL BE SENDING IT IN TO HAVE OUR MECHANIC SEE IF THE SAME PROBLEM IS HAPPENING ON THE REAR DRIVER SIDE. HELP! THANK YOU FOR ANYTHING YOU CAN DO. *TR
NHTSA ODI #10631238
Mileage unknown · Sep 6, 2014
StructureSuspension
THE RIGHT REAR SHOCK BROKE LOOSE AS A RESULT OF EXTREME RUST IN THE RIGHT REAR WHEEL WELL AROUND THE SHOCK TOWER. *TR
NHTSA ODI #10631237
Mileage unknown · Sep 4, 2014
StructureSuspension
RIGHT, REAR WHEEL WELL IS COMPLETELY RUSTED OUT. SHOCK HAS BECOME DETACHED. LOUD BANGING NOISE. SHOCK POKING THROUGH TO THE TRUNK. UNSAFE TO DRIVE. *TR
NHTSA ODI #10630702
Mileage unknown · Sep 1, 2014
StructureSuspension
THERE STARTED TO BE A BANGING NOISE IN RIGHT REAR AREA OF VEHICLE. AFTER INSPECTION, I FOUND THAT THE RIGHT REAR SHOCK HAD SEPARATED ITS MOUNT FROM THE WHEEL WELL DUE TO EXCESSIVE RUST. *TR
NHTSA ODI #10629852
80,000 miles · Aug 31, 2014
Structure
FORD ESCAPE 2005 WAS UP FOR INSPECTION/EMISSIONS IN PA. IT WAS FOUND TO HAVE EXCESSIVE RUST AND CORROSION TO BOTH REAR WHEEL WELLS, NEEDING FULL REPLACEMENT PRIOR TO PASSING INSPECTION. THIS IS AN ISSUE THAT HAS BEEN FOUND REPEATEDLY WITH 04-06 MODELS. IT IS A SAFETY HAZARD, AS GONE UNNOTICED, CAN CAUSE THE SHOCKS TO BREAK TH…
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FORD ESCAPE 2005 WAS UP FOR INSPECTION/EMISSIONS IN PA. IT WAS FOUND TO HAVE EXCESSIVE RUST AND CORROSION TO BOTH REAR WHEEL WELLS, NEEDING FULL REPLACEMENT PRIOR TO PASSING INSPECTION. THIS IS AN ISSUE THAT HAS BEEN FOUND REPEATEDLY WITH 04-06 MODELS. IT IS A SAFETY HAZARD, AS GONE UNNOTICED, CAN CAUSE THE SHOCKS TO BREAK THROUGH WHILE DRIVING. THE EXPENSE OF REPAIR IS ESTIMATED AT OVER $1400. THERE IS NO CURRENT RECALL BY FORD, YET, THEY ARE NOTED TO HAVE IMPLEMENTED BODY CHANGES TO FIX THIS ISSUE ON SUBSEQUENT MODEL ESCAPES. AN OTHERWISE 'HEALTHY' LOW MILEAGE VAR COULD BE DEEMED "TOTALED" DUE TO SUCH DAMAGE, YET NO RECALL. *TR
NHTSA ODI #10629803
156,000 miles · Aug 31, 2014
StructureSuspension
NOTICED A LOUD BANGING COMING FROM PASSENGER SIDE REAR WHEEL WELL. LOOKED FROM OUTSIDE AND SAW A LARGE CRACK IN THE FRAMEWORK OF WHEEL WELL. REMOVED THE INTERIOR PANEL AND FOUND THE ENTIRE WHEEL WELL HAD RUSTED THROUGH AND AROUND THE STRUT. STRUT IS ONLY HELD BY LOWER SECTION OF METAL BUT FLEXES ENOUGH GOING DOWN THE ROAD THA…
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NOTICED A LOUD BANGING COMING FROM PASSENGER SIDE REAR WHEEL WELL. LOOKED FROM OUTSIDE AND SAW A LARGE CRACK IN THE FRAMEWORK OF WHEEL WELL. REMOVED THE INTERIOR PANEL AND FOUND THE ENTIRE WHEEL WELL HAD RUSTED THROUGH AND AROUND THE STRUT. STRUT IS ONLY HELD BY LOWER SECTION OF METAL BUT FLEXES ENOUGH GOING DOWN THE ROAD THAT IT BANGS ON THE INTERIOR PANEL WHICH IS THE ONLY WAY I KNEW I HAD AN ISSUE. IF I DID NOT STOP AND LOOK I MAY HAVE BEEN DRIVING AND THE STRUT COULD HAVE BROKE COMPLETELY FREE WHICH IS A HUGE SAFETY CONCERN. *TR
NHTSA ODI #10629731
140,000 miles · Aug 30, 2014
StructureSuspension
MY WIFE WAS DRIVING HER 2005 FORD ESCAPE AND NOTICED A LOUD NOISE COMING FROM THE PASSENGER SIDE REAR OF THE VEHICLE. THE NOISE HAPPENED WHEN SHE WAS HITTING BUMPS IN THE ROAD. UPON INSPECTION OF THE VEHICLE, I NOTICE A HOLE RUSTED THROUGH THE WHEEL WELL ON THE REAR PASSENGER SIDE. I REMOVED THE INTERIOR PANEL TO DISCOVER THE WH…
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MY WIFE WAS DRIVING HER 2005 FORD ESCAPE AND NOTICED A LOUD NOISE COMING FROM THE PASSENGER SIDE REAR OF THE VEHICLE. THE NOISE HAPPENED WHEN SHE WAS HITTING BUMPS IN THE ROAD. UPON INSPECTION OF THE VEHICLE, I NOTICE A HOLE RUSTED THROUGH THE WHEEL WELL ON THE REAR PASSENGER SIDE. I REMOVED THE INTERIOR PANEL TO DISCOVER THE WHEEL WELL COMPLETELY RUSTED THROUGH AROUND THE SHOCK MOUNT. THIS IS AN EXTREMELY DANGEROUS SITUATION!. I THOROUGHLY CHECKED ALL OF THE OTHER SHOCKS ON THE VEHICLE. THIS AREA IS THE ONLY ONE AFFECTED. *TR
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence & remedy
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Additional source detail variants (2)
Power Train:automatic Transmission:lever And Linkage:floor Shift
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Power Train:automatic Transmission:gear Position Indication (prndl)
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.
Consequence & remedy
Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.
CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITHOUT SIDE AIR CURTAINS OR MOONROOFS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." DURING TESTING, THE FREE MOTION HEAD FORM REGISTERED A MEASUREMENT ABOVE THE PERMITTED LIMIT AT THE LEFT HAND A-PILLAR TRIM AREA.
Consequence & remedy
Consequence: IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO OCCUPANTS MAY OCCUR.
Remedy: DEALERS WILL MAKE MODIFICATIONS TO THE ENERGY ABSORBING MATERIAL LOCATED ABOVE THE HEADLINER IN THE AFFECTED AREA FREE OF CHARGE. THE RECALL BEGAN ON MAY 19, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
CERTAIN 2004-2005 SPORT UTILITY VEHICLES AND CERTAIN 2001-2003 SPORT UTIITY VEHICLE HAVING REAR LIFTGATE COMPONENTS SERVICED WITH 2004 EQUIVALENT COMPONENTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 206, 'DOOR LOCKS AND DOOR RETENTION COMPONENTS.' THE REAR LIFTGATE LATCHING SYSTEM DOES NOT MEET THE INERTIA LOAD REQUIREMENT IN ONE DIRECTION.
Consequence & remedy
Consequence: IF THE LIFTGATE IS LEFT UNLOCKED, THERE IS THE POTENTIAL THAT IT MAY OPEN DURING A CRASH.
Remedy: DEALERS WILL REPLACE THE REAR LIFTGATE LATCH RELEASE ROD, THE RELEASE ROD ATTACHMENT CLIP AND THE DOOR HANDLE RETURN SPRING. THE RECALL BEGAN ON MARCH 31, 2005. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2
DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.
AQ10001 · Fleet Vehicle Recall Completion Audit
Opened Nov 18, 2010 · Closed Dec 28, 2015
Status: closed (inferred from source dates) · Unknown Or Other
On November 18, 2010, NHTSA's Recall Management Division (RMD) opened an audit query (AQ10-001) to investigate recall remedy completion by rental car companies on safety recall campaigns.It was expected to provide the agency an indication of how completely and how quickly rental car fleets perform necessary recall-related remedies on the vehicles owned and then rented/leased for use on the roadways.RMD queried three (3) major motor vehicle manufacturers (Ford, Chrysler, and General Motors) and requested data regarding completion figures for fifteen (15) discreet safety recalls.Analysis of this data demonstrated that rental car recalls completion was neither complete nor consistent.The rental car companies representing the largest market share in the industry were then queried as to their respective policies for the rental, lease, and sale of vehicles with open recalls.The data and responses from the manufacturers and the rental car companies can be found in the document repository by accessing the ?Associated Documents link above.In December 2015, Congress enacted the Fixing America's Surface Transportation (FAST) Act.One section of the Act prohibits rental car companies from renting, leasing, or selling motor vehicles subject to open safety recalls.With the passage of the FAST Act and its prohibition, there is no continuing need for the agency to investigate rental car recall completions.Accordingly, this investigation is closed.The agency reserves the right to open any future investigations, including audits of individual recalls, or groups of recalls, or rental car companies, to examine more closely safety recalls performance and completion issues in this area.
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