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2005 Ford Escape

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2005 Ford Escape do not stand out strongly from the model-year median of 996.

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When problems were reported

Mileage at the reported incident

1,211 reports with mileage · 183 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 459 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 434 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 153 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

40 crash reports20 fire reports20 injury reports

Fuel/propulsion System complaints

29 reports
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Mileage unknown · Aug 26, 2014
Electrical SystemFuel/propulsion System

DRIVING HM FROM WK, 5FWY CAR STALL COAST TO THE SIDE CALLED AAA TO BE TOWED TO EF1 MOTORSPORTS INC. I WAS INFORMED THAT THIS WAS A MANUFACTURE PROBLEM FOR THIS YEAR SUV 2005. THE WRONG COMPUTER SYSTEM WAS INSTALLED THE COST TO REPAIR $1443.06. I WOULD LIKE A REFUND. *TR

NHTSA ODI #10628601

70,000 miles · Oct 26, 2013
Fuel/propulsion System

SEVERAL MONTHS AGO I PURCHASED THIS VEHICLE USED. IT HAD ONLY ABOUT 70,000 MILES ON IT. I AM THE SECOND OWNER HAVE FILLED IT WITH GAS SEVERAL TIMES AND HAVE NOTICED THAT WE CANNOT KEEP THE NOZZLE ON FULL BECAUSE THE GAS BACKS UP IN THE FILLER TUBE AND THE FUEL NOZZLE SHUTS-OFF. SOMETIMES WE CAN'T EVEN PUT IT ON THE AUTO…

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SEVERAL MONTHS AGO I PURCHASED THIS VEHICLE USED. IT HAD ONLY ABOUT 70,000 MILES ON IT. I AM THE SECOND OWNER HAVE FILLED IT WITH GAS SEVERAL TIMES AND HAVE NOTICED THAT WE CANNOT KEEP THE NOZZLE ON FULL BECAUSE THE GAS BACKS UP IN THE FILLER TUBE AND THE FUEL NOZZLE SHUTS-OFF. SOMETIMES WE CAN'T EVEN PUT IT ON THE AUTOMATIC LOW. WE MUST SIT THERE AND KEEP SQUEEZING THE NOZZLE UNTIL IT SHUTS OFF, AND THEN SQUEEZE THE HANDLE AGAIN, AND AGAIN, AND AGAIN. I DID SOME RESEARCH AND FOUND A TECHNICAL SERVICE BULLETIN (TSB) ON THIS PROBLEM. THE PROBLEM IS THAT FORD INCORRECTLY DESIGNED THE FILLER TUBE. APPARENTLY IT IS TOO NARROW. SO NOW THEY HAVE A REDESIGNED TUBE THAT IS LARGER IN DIAMETER. BUT SINCE THIS CAR IS NOT UNDER WARRANTY, FORD WON'T FIX IT, AND THIS AIN'T SOME EASY INEXPENSIVE FIX...IT COSTS OVER $800 TO DO IT. YOU GOT TO DROP THE TANK. THE NEW CORRECT PART COSTS $300, AND THE LABOR IS ABOUT $500. WHAT YOU NHTSA FOLKS DON'T SEEM TO REALIZE IS THAT IS POTENTIALLY SERIOUS PROBLEM THAT COULD ALLOW CONSUMERS TO BE SPLASHED WITH GASOLINE IF THE FUEL NOZZLE SHUT-OFF SYSTEM FAILS, BECAUSE FUEL SHUT-OFF SYSTEM FAILS ALL THE TIME. I HAVE PERSONALLY WITNESSED THIS SEVERAL TIMES...WITH GAS OVERFLOWING OTHER PEOPLES CARS. THIS IS WHY PEOPLE MUST REMAIN AT THE CAR WHILE FILLING IT...THESE AUTOMATIC NOZZLES FAIL ALL THE TIME. THIS FUEL FILLING SYSTEM ISSUE IS A POTENTIALLY SERIOUS SAFETY PROBLEM, CONSUMERS MUST NOT BE REQUIRED TO RELY ON OTHER SAFETY SYSTEMS, BECAUSE THOSE SYSTEMS WILL FAIL. FORD DESIGNED A DEFECTIVE FUEL FILLER SYSTEM, AND NHTSA MUST MAKE FORD FIX THEM, AT FORD'S EXPENSE' IF NHTSA IS UNWILLING TO PROTECT THE PUBLIC FROM UNREASONABLE RISK...THEN WHAT GOOD ARE THEY? ANYTHING THAT POTENTIALLY INVOLVES CONSUMERS GETTING SPLASHED WITH GASOLINE IS A SERIOUS SAFETY HAZARD PERIOD. *TR

NHTSA ODI #10549624

40,000 miles · May 15, 2013
Fuel/propulsion SystemVehicle Speed Control

WHEN THE WEATHER IS COLD, THE GAS PEDAL STICKS WHEN YOU TRY TO ACCELERATE FROM STANDING STILL. WHEN IT DOES KICK IN THE CAR JUMPS AND COULD CAUSE AN ACCIDENT. I HAVE LOOKED THIS UP AND IT SEEMS TO BE A RECURRING PROBLEM, HOWEVER, FORD HAS STATED THAT IT IS BASED ON VIN AND MARCH - APRIL OF 2004 WAS A PROBLEM BUT JUNE 04 (MY MA…

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WHEN THE WEATHER IS COLD, THE GAS PEDAL STICKS WHEN YOU TRY TO ACCELERATE FROM STANDING STILL. WHEN IT DOES KICK IN THE CAR JUMPS AND COULD CAUSE AN ACCIDENT. I HAVE LOOKED THIS UP AND IT SEEMS TO BE A RECURRING PROBLEM, HOWEVER, FORD HAS STATED THAT IT IS BASED ON VIN AND MARCH - APRIL OF 2004 WAS A PROBLEM BUT JUNE 04 (MY MAN DATE?) WAS NOT. THIS HAS HAPPENED REPEATEDLY SINCE ABOUT A YEAR OR TWO AFTER I GOT THE CAR. IT APPEARS TO BE A CARBON BUILD UP PROBLEM, HOWEVER, IT IS RIDICULOUS TO HAVE TO GO IN ONCE A MONTH TO HAVE IT CLEANED. *TR

NHTSA ODI #10512069

154,378 miles · Mar 16, 2013
Fuel/propulsion System

GETTING CODE P0191 AND P0193 ALL REFER TO FUEL RAIL PRESSURE SENSOR, MAKING THE CAR CUT ON FUEL AND LOSE SPEED AND MAKE YOU STOP NO MATER IF YOU ARE RUNNING IN THE FREEWAY OR HIGH WAY, IT'S CREATING A HAZARD TO OTHER DRIVERS TO CRASH ON YOU WHEN THIS HAPPEN. REPLACE THE FUEL RAIL PRESSURE SENSOR TWICE THIS MONTH AND PROBLEM S…

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GETTING CODE P0191 AND P0193 ALL REFER TO FUEL RAIL PRESSURE SENSOR, MAKING THE CAR CUT ON FUEL AND LOSE SPEED AND MAKE YOU STOP NO MATER IF YOU ARE RUNNING IN THE FREEWAY OR HIGH WAY, IT'S CREATING A HAZARD TO OTHER DRIVERS TO CRASH ON YOU WHEN THIS HAPPEN. REPLACE THE FUEL RAIL PRESSURE SENSOR TWICE THIS MONTH AND PROBLEM STOP FOR A WHILE AND THEN IS BACK AGAIN SOME REFER A BAD GAS PUMP SYSTEM BUT THAT IS NOT PROBLEM ALSO IT HAPPEN WHEN CAR ACCELERATE GAS CUT OFF AND STOP. I ASK OTHER FORD ESCAPE AND F150 TRUCK OWNERS AND THEY HAVE THE SAME SENSOR REPLACE EVEN MECHANICS AND LOCAL CAR SALE PART, TOLD ME THEY BEEN SELLING THE SAME SENSOR PRESSURE. I RUN A CIRCUIT TEST TO MY OLD SENSOR AND MY NEW ONE AND I COME UP WITH BAD RESULTS TEST WITH POWER ACROSS THE SENSORS CONNECTORS. ONE OF THE THING I DON'T LIKE ABOUT FORD REPAIRS IS ,THEY ARE TRYING TO MAKE YOU PAID MUCH MONEY FOR CODE READINGS,PARTS AND LABOR. THIS IS A PRIORITY CASE THAT NEED TO BE ADDRESSEE UNTIL SOME ONE GET HURT ON ROAD FOR A SIMPLE DEFECTING PART. *TR

NHTSA ODI #10503282

80,000 miles · Jan 2, 2013
Fuel/propulsion SystemVehicle Speed Control

SEVERAL TIMES, THE ACCELERATOR PEDAL WOULD STICK TO THE POINT THAT I COULD STAND ON IT AND IT WOULD NOT BUDGE. IT HAPPENS MOST FREQUENTLY IN COLDER WEATHER BUT THE TEMPERATURE OF THE CAR HAS NO EFFECT. THERE IS NO REAL PATTERN TO WHEN IT WON'T WORK. FORD RECOMMENDED REPLACING THE THROTTLE BODY, HOWEVER AFTER RESEARCHING, THE THR…

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SEVERAL TIMES, THE ACCELERATOR PEDAL WOULD STICK TO THE POINT THAT I COULD STAND ON IT AND IT WOULD NOT BUDGE. IT HAPPENS MOST FREQUENTLY IN COLDER WEATHER BUT THE TEMPERATURE OF THE CAR HAS NO EFFECT. THERE IS NO REAL PATTERN TO WHEN IT WON'T WORK. FORD RECOMMENDED REPLACING THE THROTTLE BODY, HOWEVER AFTER RESEARCHING, THE THROTTLE BODY IS NOT SOMETHING THAT IS NORMALLY REPLACED AT THIS MILEAGE. *TR

NHTSA ODI #10490776

Mileage unknown · Oct 30, 2012
Fuel/propulsion SystemVehicle Speed Control

SON WAS DRIVING VEHICLE WHEN GAS PEDAL STUCK AND WOULD NOT GO DOWN--HE PUSHED PEDAL DOWN WITH ALL HIS STRENGTH BUT IT WOULD NOT MOVE. *TR

NHTSA ODI #10482618

116,000 miles · Oct 8, 2012
Fuel/propulsion SystemVehicle Speed Control

THE ACCELERATOR PEDAL IS VERY DIFFICULT TO PRESS AND SOMETIMES CANNOT BE PRESSED DOWN AT ALL. *TR

NHTSA ODI #10479245

59,000 miles · Aug 14, 2012
Fuel/propulsion System

TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT THE FUEL TANK FILLER NECK WAS CORRODED WHICH CAUSE THE DRIVER REAR WHEEL WELL TO CORRODE AS WELL. THE CONTACT WAS CONCERNED THAT THE FUEL TANK MALFUNCTION AS A RESULT, OF THE CORROSION. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE VEHICLE WAS NOT REPAIRED. THE MANU…

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TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT THE FUEL TANK FILLER NECK WAS CORRODED WHICH CAUSE THE DRIVER REAR WHEEL WELL TO CORRODE AS WELL. THE CONTACT WAS CONCERNED THAT THE FUEL TANK MALFUNCTION AS A RESULT, OF THE CORROSION. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 59,000 AND THE CURRENT MILEAGE WAS 79,000. UPDATED 09/19/12*LJ UPDATED 09/19/2012 *JS

NHTSA ODI #10470575

94,587 miles · Jul 11, 2012
Electrical SystemEngineFuel/propulsion System

WE WERE ACCELERATING TO GET ON THE INTERSTATE WHEN THE VEHICLE SUDDENLY DIED WITHOUT WARNING. NO TELLING WHAT WOULD HAVE HAPPENED IF WE WERE DRIVING AT FREEWAY SPEEDS. WE COASTED TO THE BREAKDOWN LANE AND HAD THE VEHICLE TOWED TO THE FORD DEALER WHO STATED THE COMPUTER (PCM), ALL THE COIL OVER PLUGS (COP) AND SPARK PLUGS WERE DA…

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WE WERE ACCELERATING TO GET ON THE INTERSTATE WHEN THE VEHICLE SUDDENLY DIED WITHOUT WARNING. NO TELLING WHAT WOULD HAVE HAPPENED IF WE WERE DRIVING AT FREEWAY SPEEDS. WE COASTED TO THE BREAKDOWN LANE AND HAD THE VEHICLE TOWED TO THE FORD DEALER WHO STATED THE COMPUTER (PCM), ALL THE COIL OVER PLUGS (COP) AND SPARK PLUGS WERE DAMAGED AND NEEDED REPLACEMENT. THIS IS A KNOWN ISSUE AS IT IS DESCRIBED EXACTLY IN FORD SERVICE BULLETIN TSB 09-2-6. THE SPARK PLUGS IN THE 2005 AND 2006 CAUSE RADIO FREQUENCY INTERFERENCE WITH THE PCM WHICH DAMAGES THE PCM AND THE OTHER COMPONENTS. THE LEAST FORD COULD HAVE DONE WAS NOTIFY US THAT REPLACING THE SPARK PLUGS COULD HAVE PREVENTED THIS VERY EXPENSIVE REPAIR. THE PROBLEMS DON'T END THERE. A FEW DAYS AFTER THE REPAIR WE WERE AGAIN ACCELERATING TO GET ON THE INTERSTATE WHEN THE VEHICLE LOST POWER AND WOULD NOT GO OVER 50MPH. WE BROUGHT THE VEHICLE BACK TO THE FORD DEALER WHO STATED THE CATALYTIC CONVERTERS (THERE ARE 3 OF THEM) WERE CLOGGED DUE TO RAW FUEL COMING IN CONTACT WITH THE CONVERTERS PROBABLY DUE TO THE PREVIOUS ENGINE PROBLEMS. THE COST TO FIX THE CONVERTERS IS EVEN MORE THAN THE COST OF THE INITIAL REPAIR. WE'VE DECIDED TO NOT HAVE THE DEALER REPAIR THE VEHICLE AS THE TOTAL COST OF ALL THE REPAIRS WOULD EXCEED THE VALUE OF THE VEHICLE. WE CALLED FORD CUSTOMER SERVICE AND THEY WERE OF NO HELP IN THIS SITUATION. I THINK FORD SHOULD COVER THE COSTS OF THESE REPAIRS FOR AN ISSUE KNEW EXISTED. I DON'T UNDERSTAND WHY THERE HASN'T BEEN A RECALL FOR THIS PROBLEM AS I SEE THAT IT HAS HAPPENED TO A LOT OF OTHER 2005 ESCAPES LISTED IN YOUR DATABASE. I IMAGINE WE WILL MORE OF THESE FAILURES AS THESE VEHICLES AGE. *TR

NHTSA ODI #10465328

Official recalls

4

15V606000 · Power Train:automatic Transmission:gear Position Indication (prndl); Power Train:automatic Transmission:lever And Linkage:floor Shift

Sep 29, 2015

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence & remedy

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

Additional source detail variants (2)

Power Train:automatic Transmission:lever And Linkage:floor Shift

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

Power Train:automatic Transmission:gear Position Indication (prndl)

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

14V526000 · Hybrid Propulsion System

Sep 3, 2014

Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.

Consequence & remedy

Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.

06V111000 · Seats:front Assembly:head Restraint

Apr 7, 2006

CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITHOUT SIDE AIR CURTAINS OR MOONROOFS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." DURING TESTING, THE FREE MOTION HEAD FORM REGISTERED A MEASUREMENT ABOVE THE PERMITTED LIMIT AT THE LEFT HAND A-PILLAR TRIM AREA.

Consequence & remedy

Consequence: IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO OCCUPANTS MAY OCCUR.

Remedy: DEALERS WILL MAKE MODIFICATIONS TO THE ENERGY ABSORBING MATERIAL LOCATED ABOVE THE HEADLINER IN THE AFFECTED AREA FREE OF CHARGE. THE RECALL BEGAN ON MAY 19, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

04V602000 · Latches/locks/linkages:doors:latch

Dec 20, 2004

CERTAIN 2004-2005 SPORT UTILITY VEHICLES AND CERTAIN 2001-2003 SPORT UTIITY VEHICLE HAVING REAR LIFTGATE COMPONENTS SERVICED WITH 2004 EQUIVALENT COMPONENTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 206, 'DOOR LOCKS AND DOOR RETENTION COMPONENTS.' THE REAR LIFTGATE LATCHING SYSTEM DOES NOT MEET THE INERTIA LOAD REQUIREMENT IN ONE DIRECTION.

Consequence & remedy

Consequence: IF THE LIFTGATE IS LEFT UNLOCKED, THERE IS THE POTENTIAL THAT IT MAY OPEN DURING A CRASH.

Remedy: DEALERS WILL REPLACE THE REAR LIFTGATE LATCH RELEASE ROD, THE RELEASE ROD ATTACHMENT CLIP AND THE DOOR HANDLE RETURN SPRING. THE RECALL BEGAN ON MARCH 31, 2005. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

DP12006 · Electronic Throttle Body Malfunction

Opened Oct 2, 2012 · Closed Feb 21, 2013

Status: closed (inferred from source dates) · Engine

In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.

AQ10001 · Fleet Vehicle Recall Completion Audit

Opened Nov 18, 2010 · Closed Dec 28, 2015

Status: closed (inferred from source dates) · Unknown Or Other

On November 18, 2010, NHTSA's Recall Management Division (RMD) opened an audit query (AQ10-001) to investigate recall remedy completion by rental car companies on safety recall campaigns.It was expected to provide the agency an indication of how completely and how quickly rental car fleets perform necessary recall-related remedies on the vehicles owned and then rented/leased for use on the roadways.RMD queried three (3) major motor vehicle manufacturers (Ford, Chrysler, and General Motors) and requested data regarding completion figures for fifteen (15) discreet safety recalls.Analysis of this data demonstrated that rental car recalls completion was neither complete nor consistent.The rental car companies representing the largest market share in the industry were then queried as to their respective policies for the rental, lease, and sale of vehicles with open recalls.The data and responses from the manufacturers and the rental car companies can be found in the document repository by accessing the ?Associated Documents link above.In December 2015, Congress enacted the Fixing America's Surface Transportation (FAST) Act.One section of the Act prohibits rental car companies from renting, leasing, or selling motor vehicles subject to open safety recalls.With the passage of the FAST Act and its prohibition, there is no continuing need for the agency to investigate rental car recall completions.Accordingly, this investigation is closed.The agency reserves the right to open any future investigations, including audits of individual recalls, or groups of recalls, or rental car companies, to examine more closely safety recalls performance and completion issues in this area.

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