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2008 Ford Escape Hybrid

Owner reports · Recalls · Investigations

More warning signs than most Escape Hybrid years

Owner complaints for the 2008 Ford Escape Hybrid are substantially higher than the model-year median of 68.

About this comparison →

When problems were reported

Mileage at the reported incident

415 reports with mileage · 28 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 129 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 110 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 74 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

13 crash reports1 fire reports1 injury reports

What owners actually said

443 reports
68,000 miles · Apr 11, 2012
Electrical SystemEngine And Engine CoolingVehicle Speed Control

VEH SHOWS A CAUTION SIGN (EXCLAMATION IN TRIANGLE) WITH A WARNING (PULL VEHICLE OVER SAFELY AND TURN OFF ENGINE). VEH LOSES ALL ACCELERATION AND I MUST PULL OVER IMMEDIATELY TO AVOID AN ACCIDENT. HAPPENS EVERY TIME WE DRIVE ON THE FREEWAY ONLY, NEVER ON A SIDE STREET OR IN STOP AND GO. I PULL VEHICLE OVER AND TURN OFF ENGINE …

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VEH SHOWS A CAUTION SIGN (EXCLAMATION IN TRIANGLE) WITH A WARNING (PULL VEHICLE OVER SAFELY AND TURN OFF ENGINE). VEH LOSES ALL ACCELERATION AND I MUST PULL OVER IMMEDIATELY TO AVOID AN ACCIDENT. HAPPENS EVERY TIME WE DRIVE ON THE FREEWAY ONLY, NEVER ON A SIDE STREET OR IN STOP AND GO. I PULL VEHICLE OVER AND TURN OFF ENGINE FOR APPROX 2 OR 3 MINUTES, AND IT STARTS RIGHT UP. SOME TIMES IT WILL HAPPEN MULTIPLE TIMES WITHIN A 20 TO 30 MINUTE TIME PERIOD, SOMETIMES ONLY ONCE IN SEVERAL HOURS OF DRIVING. DEALER HAS NO IDEA WHY AND REQUIRES A TOW IMMEDIATELY WHEN IT HAPPENS TO DETERMINE CAUSE. CANNOT TOW WHEN ON THE WAY TO DR, OUT OF TOWN, OR OTHER. *TR

NHTSA ODI #10454894

67,000 miles · Mar 27, 2012
Engine And Engine Cooling

"STOP SAFELY NOW" APPEARS IN DASHBOARD WHILE GOING 70 MPH AND YOU LOSE THE ACCELERATOR - YOU CANNOT MAINTAIN / INCREASE SPEED. THE CAR BASICALLY DIES AND SHUTS OFF. THIS IS INCREDIBLY DANGEROUS, ESPECIALLY WHILE DRIVING ON A HIGHWAY OR IN TRAFFIC OF ANY KIND. THIS HAPPENED NUMEROUS TIMES AS WE WERE DRIVING TO FLORIDA FOR SPRING…

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"STOP SAFELY NOW" APPEARS IN DASHBOARD WHILE GOING 70 MPH AND YOU LOSE THE ACCELERATOR - YOU CANNOT MAINTAIN / INCREASE SPEED. THE CAR BASICALLY DIES AND SHUTS OFF. THIS IS INCREDIBLY DANGEROUS, ESPECIALLY WHILE DRIVING ON A HIGHWAY OR IN TRAFFIC OF ANY KIND. THIS HAPPENED NUMEROUS TIMES AS WE WERE DRIVING TO FLORIDA FOR SPRING BREAK. ONCE WE STOPPED, WE WERE ABLE TO RESTART THE CAR AND CONTINUE ON UNTIL THE NEXT "STOP SAFELY NOW" APPEARED, SOMETIMES IN LESS THAN 3 MINUTES, SOMETIMES AFTER 3 HOURS. GIVEN THAT IT WAS A SUNDAY, WE WERE UNABLE TO FIND A FORD DEALER WITH A HYBRID TECHNICIAN ON STAFF. THE FIRST FORD DEALER WE TOOK IT TO HAD IT FOR 3 DAYS AND "COULD FIND NOTHING WRONG". THE SECOND DEALER WE WENT TO REPLACED THE THROTTLE BODY AND WATER PUMP. THIS BREAKDOWN IS UNACCEPTABLE AND DANGEROUS. NO CAR SHOULD SIMPLY STOP LIKE THAT. THIS DESIGN / FLAW SHOULD BE RECALLED AND FIXED BEFORE SOMEONE IS KILLED ON THE EXPRESSWAY. *TR

NHTSA ODI #10453205

106,000 miles · Feb 19, 2012
Engine And Engine Cooling

I STARTED THE CAR UP AND AS IT SAT IDLING THE STOP SAFELY NOW MESSAGE DISPLAYED AND THE ENGINE DIED. I TURNED EVERYTHING OFF ON THE CAR, RESET THE MESSAGE AND RESTARTED THE CAR. AS I PULLED OUT OF THE DRIVEWAY AND STEPPED ON THE GAS, THE CAR AGAIN DISPLAYED THE MESSAGE STOP SAFELY NOW AND THE ENGINE DIED. I HAD TO AGAIN TURN EVE…

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I STARTED THE CAR UP AND AS IT SAT IDLING THE STOP SAFELY NOW MESSAGE DISPLAYED AND THE ENGINE DIED. I TURNED EVERYTHING OFF ON THE CAR, RESET THE MESSAGE AND RESTARTED THE CAR. AS I PULLED OUT OF THE DRIVEWAY AND STEPPED ON THE GAS, THE CAR AGAIN DISPLAYED THE MESSAGE STOP SAFELY NOW AND THE ENGINE DIED. I HAD TO AGAIN TURN EVERYTHING OFF IN THE CAR, RESET THE MESSAGE, AND RESTART THE CAR. I HAVE NO IDEA WHAT IS WRONG THIS TIME THAT IS MAKING THE MESSAGE DISPLAY. THERE NEEDS TO BE A RECALL ON THIS VEHICLE. THE STOP SAFELY NOW MESSAGE KILLS THE ENGINE AT ANY SPEED. THIS IS A VERY SERIOUS PROBLEM. NO CAR SHOULD SIMPLY SHUT THE ENGINE DOWN WHILE DRIVING. *TR

NHTSA ODI #10448469

85,000 miles · Feb 19, 2012
Engine And Engine CoolingUnknown Or Other

I WAS TRAVELING THROUGH NYC ON RT 95 DURING RUSH HOUR, BUMPER TO BUMPER TRAFFIC. ALL 3 LANES WERE TRAVELING AT 65 MPH WITH NO BREAKDOWN LANE DUE TO CONSTRUCTION IN THE AREA. THE CAR FOR NO APPARENT REASON DISPLAYED THE "STOP SAFELY NOW" MESSAGE AND THE ENGINE DIED. BY SOME MIRACLE THE JERSEY BARRIERS BLOCKING THE BREAKDOWN LANE …

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I WAS TRAVELING THROUGH NYC ON RT 95 DURING RUSH HOUR, BUMPER TO BUMPER TRAFFIC. ALL 3 LANES WERE TRAVELING AT 65 MPH WITH NO BREAKDOWN LANE DUE TO CONSTRUCTION IN THE AREA. THE CAR FOR NO APPARENT REASON DISPLAYED THE "STOP SAFELY NOW" MESSAGE AND THE ENGINE DIED. BY SOME MIRACLE THE JERSEY BARRIERS BLOCKING THE BREAKDOWN LANE OPENED UP FOR ABOUT 100 FT AND I WAS ABLE TO PULL OVER. THE CAR LOSES ALL POWER WHEN THE STOP SAFELY NOW MESSAGE APPEARS. THIS IS A HAZARD AND THIS CAR SHOULD BE RECALLED FOR THIS PROBLEM. IT TURNED OUT THE COOLING PUMP NEEDED TO BE REPLACED. NO CAR SHOULD SIMPLY SHUT OFF WHEN DRIVING. IT CREATES AN EXTREMELY DANGEROUS SITUATION. I HAD 18 WHEELERS AND A STREAM OF CARS BEHIND ME AND HAD THE BREAKDOWN LANE NOT BEEN AVAILABLE, THERE WOULD HAVE BEEN A MULTIPLE CAR CRASH WITH POTENTIAL DEATHS. IT IS HARD TO BELIEVE THAT THERE HAVE BEEN NO ACCIDENTS DUE TO THIS PROBLEM. THIS CAR IS UNSAFE TO DRIVE BECAUSE YOU HAVE NO IDEA WHEN THE ENGINE WILL SHUT OFF. THE CAR NEEDS TO BE REDESIGNED SO THAT THE STOP SAFELY NOW MESSAGE NEVER SHUTS DOWN THE ENGINE. *TR

NHTSA ODI #10448468

72,000 miles · Feb 8, 2012
Electrical SystemService Brakes, Hydraulic

THE NIGHT OF JANUARY 27, 2012, AS I WAS DRIVING THROUGH TRAFFIC NEAR MY HOME, THE BRAKES ON MY 2008 FORD ESCAPE HYBRID FAILED, MY DASHBOARD READOUT INDICATING MY REGENERATIVE BRAKES HAVE DISENGAGED. I CAREFULLY RETURNED THE QUARTER MILE OR SO HOME, AND TOOK MY VEHICLE TO THE NEARBY FAIRFIELD (CALIFORNIA) FORD DEALERSHIP EARLY S…

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THE NIGHT OF JANUARY 27, 2012, AS I WAS DRIVING THROUGH TRAFFIC NEAR MY HOME, THE BRAKES ON MY 2008 FORD ESCAPE HYBRID FAILED, MY DASHBOARD READOUT INDICATING MY REGENERATIVE BRAKES HAVE DISENGAGED. I CAREFULLY RETURNED THE QUARTER MILE OR SO HOME, AND TOOK MY VEHICLE TO THE NEARBY FAIRFIELD (CALIFORNIA) FORD DEALERSHIP EARLY SATURDAY MORNING, BOTH IN ORDER TO AVOID OTHER DRIVERS, AND HAVE MY BRAKES REPAIRED. TO THEIR CREDIT, THEY TOOK MY VEHICLE WITHOUT AN APPOINTMENT. OVER THE NEXT FEW DAYS, THE SERVICE DEPARTMENT CONTACTED ME TO INFORM ME THAT TWO OF THE COMPUTER SYSTEMS ON MY VEHICLE HAD FAILED: ONE CONTROLLING THE REGENERATIVE BRAKES, THE SECOND CONTROLLING THE FANS USED TO COOL THE HYBRID VEHICLE'S BATTERIES. IN A MOMENT OF CANDOR, FORD SERVICE REPRESENTATIVE[XXX] INFORMED ME THE UNUSUAL FAILURE WAS THE BRAKE-RELATED FAILURE, AS THE FORD OF FAIRFIELD SERVICE DEPARTMENT WAS REPLACING THE FAN-RELATED COMPUTER PART, "ALL THE TIME." MY CONCERNS ARE SIMILARLY TWO-FOLD: FIRST, THE THOUGHT THAT MY REGENERATIVE BREAKS SIMPLY DISENGAGED IS DISTURBING ENOUGH, AS IT PUT ME AND MY CHILDREN IN IMMEDIATE HARM. ALMOST MORE THAN THAT, THOUGH, IS THE FACT THAT THE COMPUTER PART CONTROLLING THE COOLING OF MY HYBRID'S BATTERIES APPEARS TO FAIL "ALL THE TIME." SINCE THERE WAS NO INDICATION ON THE PART OF MY VEHICLE'S PERFORMANCE INFORMING ME THAT THE HYBRID BATTERY COOLING FAN WAS NOT OPERATING PROPERLY, THERE IS SIMPLY NO KNOWING WHEN MY VEHICLE COULD HAVE CAUGHT FIRE IN A MANNER SIMILAR TO THAT AFFECTING SOME VOLTS MANUFACTURED BY CHEVROLET. I AM INTERESTED IN MAKING SURE SIMILAR FAILURES TO NOT IMPACT OTHER OWNERS OF FORD ESCAPE HYBRIDS. SHOULD YOU NEED ANY ADDITIONAL INFORMATION, MY DAYTIME PHONE NUMBER IS [XXX]. THANK YOU FOR YOUR ATTENTION TO THIS MATTER, AND I LOOK FORWARD TO HEARING FROM YOU. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10447189

111,397 miles · Feb 3, 2012
Electrical SystemPower TrainVehicle Speed Control

WHILE DRIVING ON THE FREEWAY AT 65 MPH THE POWER CUT OUT AND A WARNING WAS DISPLAYED ON THE DASH TO PULL OVER SAFELY. I WAS ABLE TO RESTART THE CAR AND CONTINUE DRIVING, BUT IT HAPPENED AGAIN. I HAD TO HAVE THE CAR TOWED TO FORD. THE FORD DEALER HAD TO REPLACE THE THROTTLE BODY AND MOTOR ASSEMBLY. THIS IS VERY DANGEROUS. *K…

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WHILE DRIVING ON THE FREEWAY AT 65 MPH THE POWER CUT OUT AND A WARNING WAS DISPLAYED ON THE DASH TO PULL OVER SAFELY. I WAS ABLE TO RESTART THE CAR AND CONTINUE DRIVING, BUT IT HAPPENED AGAIN. I HAD TO HAVE THE CAR TOWED TO FORD. THE FORD DEALER HAD TO REPLACE THE THROTTLE BODY AND MOTOR ASSEMBLY. THIS IS VERY DANGEROUS. *KB

NHTSA ODI #10446391

132,624 miles · Feb 3, 2012
Steering

I STARTED THE VEHICLE TO LEAVE MY OFFICE AT THE END OF THE DAY AND NOTICED A TUGGING SENSATION AT THE STEERING WHEEL. ON THE FREEWAY, IT SEEMED FINE, BUT WHEN I SLOWED TO A STOP I COULD FEEL IT AGAIN. THE NEXT DAY, THE POWER STEERING COMPLETELY FAILED. IT WAS LIKE DRIVING A TANK. THERE WERE NO WARNING LIGHTS ON THE DASH DISP…

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I STARTED THE VEHICLE TO LEAVE MY OFFICE AT THE END OF THE DAY AND NOTICED A TUGGING SENSATION AT THE STEERING WHEEL. ON THE FREEWAY, IT SEEMED FINE, BUT WHEN I SLOWED TO A STOP I COULD FEEL IT AGAIN. THE NEXT DAY, THE POWER STEERING COMPLETELY FAILED. IT WAS LIKE DRIVING A TANK. THERE WERE NO WARNING LIGHTS ON THE DASH DISPLAY. MY FORD DEALER REPLACED THE ELECTRONIC STEERING COLUMN AT A COST OF $1,374.40. THE VEHICLE WAS NO LONGER UNDER WARRANTY DUE TO THE MILEAGE, BUT IS ONLY 4 YEARS OLD. *KB

NHTSA ODI #10446386

66,000 miles · Jan 25, 2012
Power TrainFire

INCIDENT TOOK PLACE ON 12/02/2011. AFTER WORK I WAS DRIVING SOUTH ON THE 405 FREEWAY IN SOUTHERN CALIFORNIA. I WAS IN LEFT LANE GOING APPROXIMATELY 60 MILES PER HOUR WHEN THE CAR LOST POWER AND I COULD NO LONGER ACCELERATE. SMOKE STARTED TO COME UP FROM THE HOOD OF THE CAR. I IMMEDIATELY PUT ON MY HAZARD LIGHTS AND TRIED TO…

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INCIDENT TOOK PLACE ON 12/02/2011. AFTER WORK I WAS DRIVING SOUTH ON THE 405 FREEWAY IN SOUTHERN CALIFORNIA. I WAS IN LEFT LANE GOING APPROXIMATELY 60 MILES PER HOUR WHEN THE CAR LOST POWER AND I COULD NO LONGER ACCELERATE. SMOKE STARTED TO COME UP FROM THE HOOD OF THE CAR. I IMMEDIATELY PUT ON MY HAZARD LIGHTS AND TRIED TO MAKE MY WAY TO THE RIGHT SHOULDER ON THE FREEWAY. THE ONLY LANE TO THE LEFT OF ME WAS THE CARPOOL LANE. IT WAS DURING A HEAVY TRAFFIC TIME AND I WAS NEARLY REAR-ENDED SEVERAL TIMES AS I TRIED TO GET TO THE SHOULDER ON THE LEFT SIDE OF THE FREEWAY WITHOUT THE ABILITY TO ACCELERATE. THIS ENTIRE TIME THE CAR WAS GETTING SMOKY AND IT WAS HARD TO SEE AND BREATHE. CARS WERE HONKING AT ME AND ONE CAR PULLED UP NEXT TO ME AND YELLED AT ME THAT THERE WERE FLAMES COMING FROM MY CAR AND THE CAR WAS ON FIRE AND I NEEDED TO GET OUT IMMEDIATELY. I BARELY MADE IT TO THE SIDE OF THE FREEWAY AND PARKED AND GOT OUT OF MY CAR. I COULD SEE SMOKE AND FLAMES COMING FROM THE BOTTOM OF THE CAR NEAR THE ENGINE. ONE TRUCK WITH TWO MEN INSIDE PULLED OVER TO HELP ME. I USED A FIRE EXTINGUISHER I HAD IN THE CAR TO PUT OUT FIRE. THE TOW TRUCK TOWED MY CAR TO LOCAL FORD DEALER. THE DEALER TOLD ME THAT THE GEARS INSIDE THE HYBRID POWER UNIT CAME APART AND BROKE. THEN TRANSMISSION FLUIDS LEAKED ONTO THE EXHAUST AND BURST INTO FLAMES. MY SERVICE ADVISER BRIAN SAID THAT THEY DOCUMENTED THAT THERE WERE FLAMES AS A RESULT OF THIS. HE ALSO SAID HE DID NOT KNOW WHY A CAR WITH ONLY 66,000 MILES WOULD HAVE THIS PROBLEM. HE SAID THEY DID NOT HAVE AN EXPLANATION FOR WHY THE GEARS WOULD BREAK APART. FORD REPLACED THE UNIT BUT DID NOT CLEAN THE CAR, STILL HAS FLUID UNDER IT AND IT SMELLS HORRIBLY TO DRIVE. FORD CANNOT GUARANTEE IT WONT HAPPEN AGAIN BECAUSE THEY DON'T WHY IT HAPPENED IN THE FIRST PLACE. SUBMITTED CLAIM TO FORD AND THEY REJECTED IT. *TR

NHTSA ODI #10445237

48,000 miles · Jan 20, 2012
Service Brakes, Hydraulic

TL* THE CONTACT OWNS A 2008 FORD ESCAPE HYBRID. THE CONTACT STATED THAT WHEN STARTING THE VEHICLE, THE ABS AND EMERGENCY BRAKE LIGHTS WERE ILLUMINATED. WHILE DRIVING APPROXIMATELY 10 MPH AND DEPRESSING THE BRAKES, SHE NOTICED A JERKING SENSATION. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THEY ADVISED THE CONTACT THAT THE HYDRAUL…

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TL* THE CONTACT OWNS A 2008 FORD ESCAPE HYBRID. THE CONTACT STATED THAT WHEN STARTING THE VEHICLE, THE ABS AND EMERGENCY BRAKE LIGHTS WERE ILLUMINATED. WHILE DRIVING APPROXIMATELY 10 MPH AND DEPRESSING THE BRAKES, SHE NOTICED A JERKING SENSATION. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THEY ADVISED THE CONTACT THAT THE HYDRAULIC CONTROL UNIT NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED AND THEY OFFERED NO ASSISTANCE. THE FAILURE AND THE CURRENT MILEAGES WERE APPROXIMATELY 48,000.

NHTSA ODI #10444659

72,350 miles · Jan 12, 2012
Steering

WHILE DRIVING NORMALLY AT 40 MPH ON A STRAIGHT GOOD ROAD THE STEERING WHEEL BEGAN KICKING RIGHT TO LEFT ABRUPTLY. ALMOST LIKE A BIG RIGHT LEFT VIBRATION. THIS LASTED FOR SEVERAL MINUTES BEFORE THE POWER STEERING COMPLETELY FAILED AND MADE THE STEERING DIFFICULT TO CONTROL. I PULLED TO THE SIDE OF ROAD. TURNED OFF THE CAR AND …

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WHILE DRIVING NORMALLY AT 40 MPH ON A STRAIGHT GOOD ROAD THE STEERING WHEEL BEGAN KICKING RIGHT TO LEFT ABRUPTLY. ALMOST LIKE A BIG RIGHT LEFT VIBRATION. THIS LASTED FOR SEVERAL MINUTES BEFORE THE POWER STEERING COMPLETELY FAILED AND MADE THE STEERING DIFFICULT TO CONTROL. I PULLED TO THE SIDE OF ROAD. TURNED OFF THE CAR AND RESTART AND TOOK IT IMMEDIATELY TO THE FORD DEALER. DEALER SAID THE ELECTRIC POWER STEERING UNITS WERE BACK ORDER 5 - 8 WEEKS BECAUSE MANY FAILURES. THIS IS A SAFETY ISSUE AND PEOPLE COULD DIE WITH THE POWER STEERING FAILURES. PLEASE RECALL THEM BEFORE SOMEBODY'S DIES. *TR

NHTSA ODI #10443571

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

DP22005 · Pedestrian Alert Sounds

Opened Jan 27, 2023 · Closed Aug 7, 2023

Status: closed (inferred from source dates) · Electrical System:propulsion System

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

DP15001 · Loss Of Power Steering While Driving

Opened Apr 1, 2015 · Closed Jun 14, 2018

Status: closed (inferred from source dates) · Steering:electric Power Assist System

On May 27, 2014, amended June 2, 2014, Ford Motor Company (Ford) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist while driving in approximately 746,067 model year (MY) 2008 through 2011 Ford Escape vehicles equipped with electric power assisted steering (NHTSA 14V-284, Ford 14S05). Ford's DIR described the defect condition as a poor signal to noise ratio [SNR] in the torque sensor within the Electric Power Assisted Steering (EPAS) system [which] does not allow the PSCM to determine the driver's steering input. When the system detects this fault condition, it transitions the EPAS system to the fail-safe/manual steering mode.Ford's DIR indicates that loss of power steering assist while driving would require higher steering effort at lower vehicle speeds, which may result in an increased risk of a crash.Ford's remedy instructs dealers to check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTCs) to determine the proper repair procedure. If no DTCs are present, dealers are to update the PSCM and instrument cluster module software. The updated PSCM software changes the torque sensor fault strategy so that the SNR condition does not result in a loss of power steering assist while driving.In addition, audible and visual warnings are provided for torque sensor faults.If DTCs indicating faults in the torque sensor, PSCM or Power Steering Motor (motor) are present in the initial recall inspection, the dealer performs the following repairs: 1) replaces the torque sensor for torque sensor faults (DTC B2278); or 2) replaces the steering column for faults related to the PSCM (DTC B1342) or motor (DTC B2277).Continued in attachment pages

DP12006 · Electronic Throttle Body Malfunction

Opened Oct 2, 2012 · Closed Feb 21, 2013

Status: closed (inferred from source dates) · Engine

In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.