VEHICLE OVERHEATED/ STALLED DUE TO BLOWEN HEADGASKETS. DEALER WAS INSPECTING VEHICLE.*AK
1995 Ford Aerostar
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 1995 Ford Aerostar do not stand out strongly from the model-year median of 135.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all Aerostar years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 10 of 157 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Electrical System. Review the 37 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Service Brakes, Hydraulic. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
157 reportsAFTER PASSENGER'S SEAT WAS PUSHED ATTACHING BOLTS WERE BROKEN WITHOUT A PRIOR WARNING OF DEFECT. DEALER REFUSED TO WORK ON PROBLEM.*AK
TRANSMISSION/GEARS FAILED MORE THAN ONCE. *AK THE CONSUMER SAYS THE COST FOR REPLACING THE TRANSMISSION THAT FAILED AGAIN WAS PAID BY THE CONSUMER. *YH
SLIDING DOOR LATCH BROKE WITH DOOR IN CLOSED POSITION, OCCUPANTS IN REAR SEATS WERE UNABLE TO EASILY EXIT VEHICLE. NLM
TRANSMISSION HAS BEEN REPLACED 4 TIMES.VEHICLE STALLED IN MIDDLE & WHEN GOING IN REVERSE. PROBLEM IS INTERMITTENT. DEALER JUST REBUILDS TRANSMISSION, NOT KNOWING IF PARTS ARE DEFECTIVE. *AK
BOTH SHOULDER SEAT BELTS IN THE MIDDLE SEAT OF THIS 1995 AEROSTAR MINI VAN STOPPED WORKING THIS WEEK, ONE SEAT BELT HAS NO HOLD MEANING YOU CAN PULL IT ALL THE WAY OUT OF THE PANEL AND IT DOES NOT GRAB AND SECURE MY CHILD, THE OTHER SEAT BELT WONT COME OUT OF THE HOLDER AT ALL, SO IT IS USELESS AS WELL. THIS VAN HAS CHILD SAFE…
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BOTH SHOULDER SEAT BELTS IN THE MIDDLE SEAT OF THIS 1995 AEROSTAR MINI VAN STOPPED WORKING THIS WEEK, ONE SEAT BELT HAS NO HOLD MEANING YOU CAN PULL IT ALL THE WAY OUT OF THE PANEL AND IT DOES NOT GRAB AND SECURE MY CHILD, THE OTHER SEAT BELT WONT COME OUT OF THE HOLDER AT ALL, SO IT IS USELESS AS WELL. THIS VAN HAS CHILD SAFETY SEATS BUILT IN READY ACCESSABLE IN THE MIDDLE SEAT, BUT MY 12 YEAR OLD AND MY 9 YEAR OLD ARE TOO BIG FOR THEM SO THEY MUST HAVE THE SEAT BELTS TO WORK PROPERLY AND THEY BOTH STOPPED WORKING THIS WEEK, I HAVE OWNED THIS VEHICLE APPX A YEAR AND NEVER HAD ANY PROBLEMS BEFORE THIS WEEK. MY VAN IS IN EXCCELLENT CONDITION, WITH ONE MINOR SCRATCH ON THE SLIDING DOOR, I DID A LEMON CHECK AND FOUND NOTHING, ALTHOUGH WE HAVE HAD TO HAVE RECALL WORK DONE ON THE ACCESSORY POWER CIRCUIT. I THANK YOU FOR ALL YOUR TIME AND HELP. DAWN DOWLING MIZZOU@MCMSYS.COM. *AK
TREAD COMPLETELY SEPARATED FROM TIRE WHICH HAS A WARRANTY ON THE TIRE OF 80,000 MILES AND ONLY 35,000 MILES WERE PUT ON THE TIRES BEFORE THE BLOWOUT. THE STEEL RADIAL TORE THE BUMPER OFF OF THE VAN, THANKFULLY MY HUSBAND WAS DRIVING THE VEHICLE WHEN THIS HAPPENED AND WAS ABLE TO CONTROL THE VEHICLE. WHEN I TOOK THE TIRE TO T…
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TREAD COMPLETELY SEPARATED FROM TIRE WHICH HAS A WARRANTY ON THE TIRE OF 80,000 MILES AND ONLY 35,000 MILES WERE PUT ON THE TIRES BEFORE THE BLOWOUT. THE STEEL RADIAL TORE THE BUMPER OFF OF THE VAN, THANKFULLY MY HUSBAND WAS DRIVING THE VEHICLE WHEN THIS HAPPENED AND WAS ABLE TO CONTROL THE VEHICLE. WHEN I TOOK THE TIRE TO THE FIRESTONE DEALER HE WANTED TO SEE THE TREAD FROM THE TIRE SO THAT THEY COULD DETERMINE HOW MUCH TREAD WAS LEFT, BUT THE TREAD FLEW OFF (COMPLETELY SEPARATED) ON THE HIGHWAY AND WE DID NOT GO BACK TO RETRIEVE IT AS IT WOULD ENDANGER OUR LIVES TO BE ON THE INTERSTATE AFOOT. THE FIRESTONE STORE DID REPLACE THE TIRE BUT BECAUSE THERE WAS NO TREAD I HAD TO PAY FOR HALF OF THE TIRE AND THEY DID NOT OFFER TO HAVE THE BUMPER REPLACED (IT WASN'T THEIR FAULT). I HAD TO HAVE THE TIRE SO I PAID FOR IT AND FEEL THAT FIRESTONE SHOULD HAVE REPLACED IT FREE OF CHARGE AND SHOULD ALSO HAVE REPLACED THE BUMPER. WHAT BOTHERS ME MOST IS THE FACT THAT THERE ARE SO MANY TIRES BEING RECALLED, BUT I HAVE NOT SEEN THE AFFINITY ON THE RECALL LIST BUT IT DID THE SAME THING THAT THE WILDERNESS TIRES HAVE DONE. ARE THERE OTHER TIRES INVOLVED IN THE RECALL THAT FIRESTONE DOESN'T WANT THE PUBLIC TO KNOW ABOUT? PLEASE ADVISE. THANKING YOU IN ADVANCE, RITA CANTRELL( DOT NUMBER: TIRE SIZE: P215/70R14 )
PURCHASED REPLACEMENT TIRES AT FIRESTONE DEALER 4 TIRES SIZE P205 75 R14 FORD RECOMENDED SIZE IS P215 70R 14SL. I THINK THE REPLACEMENT TIRES ARE NOT THE RIGHT SIZE FOR MY VEHICLE. PLEASE VERIFY AND OFFER OPTIONS.( DOT NUMBER: TIRE SIZE: P20575R14 )
HAVING BEEN DRIVING AT A LOW SPEED THE BREAK IN THE LOWER ARM DID NOT CAUSE AN ACCIDENT. AT A HIGHER SPEED THE VAN COULD HAVE ROLLED VERY EASY. KNOW ING NOW THAT YOU HAD A REPORT ON THE RIVETS POPING, I FEEL MY LIFE WAS PUT IN DANGER ALONG WITH MY SON'S KNOWING THAT NOTHING ELSE BEEN BROUGHT TO THE ATTENTION OF AEROSTAR OWNERS. …
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HAVING BEEN DRIVING AT A LOW SPEED THE BREAK IN THE LOWER ARM DID NOT CAUSE AN ACCIDENT. AT A HIGHER SPEED THE VAN COULD HAVE ROLLED VERY EASY. KNOW ING NOW THAT YOU HAD A REPORT ON THE RIVETS POPING, I FEEL MY LIFE WAS PUT IN DANGER ALONG WITH MY SON'S KNOWING THAT NOTHING ELSE BEEN BROUGHT TO THE ATTENTION OF AEROSTAR OWNERS. I HOPE THAT YOU WILL CONTACT ME OR TONY MENDEZ THAT HAS WORKED ON THE VAN . I FEEL THAT THERE HAS BEEN ACCIDENTS BECAUSE OF THIS BUT NO ONE KNEW WHY. IT IS A DESIGN FLAW THAT MUST BE FIXED AS MOST PEOPLE THAT OWN VANS HAVE CHILDREN. THANK YOU
ON OUR IGNITION KEY TURN THE IGNITION CAN BE TURNED ON WITHOUT A KEY IN IT AND IT ROTATES ROUND AND ROUND. ON OUR SLIDING DOOR THE SCREWS KEEP FALLING OUT @ THE DOOR KEEPS COMING OFF TRACK AND IT ALWAYS SHOWS DOOR AJAR. I THINK THIS IS UNSAFE AND BOTH NEED A RECALL ON THEM. *AK
Official recalls
599V028000 · Electrical System:wiring:front Underhood
Feb 9, 1999
VEHICLE DESCRIPTION: MINI VANS. HEAT GENERATION IN THE WIRING HARNESS TO THE FUEL PUMP/SENDER ASSEMBLY CAN CAUSE AN ELECTRICAL SHORT. THE VEHICLE COULD EXPERIENCE A LOSS OF POWER AND BECOME IMMOBILIZED AND THE FUEL GAUGE MAY BE ERRATIC.
Consequence & remedy
Consequence: HEAT DAMAGE, INCLUDING MELTING OR CHARRING OF THE FUEL PUMP AND SENDER ASSEMBLY WIRE HARNESS AND ASSOCIATED WIRING HARNESSES CAN ALSO RESULT. THE SHORT CIRCUIT COULD ALSO HAVE THE POTENTIAL FOR A VEHICLE FIRE.
Remedy: DEALERS WILL INSTALL A FUSED JUMPER HARNESS IN THE FUEL PUMP GROUND CIRCUIT THAT WILL BE INSTALLED AT THE FUEL PUMP INERTIA SHUT-OFF SWITCH.
99V029000 · Electrical System:ignition:switch
Feb 9, 1999
VEHICLE DESCRIPTION: MINI VANS. THESE VEHICLES WERE PRODUCED WITH A HIGHER THAN SPECIFIED ELECTRICAL LOAD THROUGH THE ACCESSORY POWER FEED CIRCUIT. THE POTENTIAL FOR CONTACT BETWEEN THE B2 (BATTERY), A2 (ACCESSORY), AND P1 (PROOF) CIRCUITS CAN OCCUR, CREATING A SHORT CIRCUIT, ALLOWING CURRENT TO FLOW THROUGH THE GROUND WIRE.
Consequence & remedy
Consequence: THIS CAN CAUSE OVER HEATING AND THE POTENTIAL FOR A VEHICLE FIRE.
Remedy: DEALERS WILL INSTALL A JUMPER HARNESS WITH A RELAY WHICH WILL RE-ROUTE AND ACTIVATE ALL A2 ACCESSORIES THROUGH THE RELAY.
97V204000 · Power Train:transfer Case (4-WHEEL Drive)
Nov 13, 1997
VEHICLE DESCRIPTION: ALL WHEEL DRIVE PASSENGER MINIVANS. THESE VEHICLES CAN DEVELOP POWERTRAIN BENDING RESONANCE OR TRANSFER CASE OUTPUT SHAFT BUSHING DISPLACEMENT. THE POWERTRAIN BENDING RESONANCE OR THE OUTPUT SHAFT BUSHING DISPLACEMENT CAN RESULT IN STRUCTURAL FAILURE OF THE TRANSMISSION AND/OR TRANSFER CASE. FLUID EXPLUSION, DRIVESHAFT SEPARATION OR LOSS OF VEHICLE DRIVE CAN RESULT.
Consequence & remedy
Consequence: THIS CONDITION CAN CAUSE A LOSS OF VEHICLE CONTROL, AND, IF THE EXPELLED FLUID CONTACTS THE EXHAUST SYSTEM, A VEHICLE FIRE COULD OCCUR.
Remedy: DEALERS WILL INSTALL A NEW TRANSFER CASE REAR OUTPUT SHAFT BUSHING AND AN ALUMINUM DRIVESHAFT WILL BE INSTALLED.
95V037000 · Equipment:other:labels
Feb 28, 1995
THE CERTIFICATION LABEL ON THESE VEHICLES HAVE INCORRECT REAR TIRE SIZES LISTED. P215/70R14SL SHOULD BE P215/75R14SL. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence & remedy
Consequence: CONSEQUENCE OF NON-COMPLIANCE: THE INCORRECTLY SIZED REAR TIRE WOULD NOT HAVE SUFFICIENT LOAD CAPACITY FOR THE VEHICLE'S SPECIFIED GROSS AXLE WEIGHT RATING, INCREASING THE POTENTIAL FOR PREMATURE TIRE FAILURE.
Remedy: OWNERS WILL BE MAILED A SUPPLEMENTARY LABEL CONTAINING THE CORRECT REAR TIRE INFORMATION AND INSTRUCTIONS FOR INSTALLING THE LABEL ON THEIR VEHICLES. IF OWNERS PREFER, THEIR DEALER CAN INSTALL THE LABEL FOR THEM.
94V239000 · Equipment:mechanical:carrier/rack
Dec 1, 1994
THE SPARE TIRE SUPPLIED WITH THE VEHICLE CAN CONTACT THE BRAKE LINES ON THE REAR AXLE IF IT IS MOUNTED IN THE UNDERBODY SPARE TIRE CARRIER. SUCH CONTACT COULD RESULT IN FRACTURE OF A REAR BRAKE LINE.
Consequence & remedy
Consequence: THIS CAN RESULT IN REDUCED VEHICLE BRAKE CAPABILITY.
Remedy: DEALERS WILL INSTALL A LOWER PROFILE MINI-SPARE TIRE ON THE EXISTING MINI-SPARE WHEEL. THE NEW TIRE WILL ALLOW THE MINI-SPARE TO BE INSTALLED WITH APPROPRIATE CLEARANCES IN THE UNDERBODY SPARE TIRE CARRIER.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3EA99002 · Transfer Cases And Rear Drive Shaft
Opened Jan 7, 1999 · Closed Nov 14, 2000
Status: closed (inferred from source dates) · Power Train
There is no summary currently available
RQ98012 · Transfer Cases And Rear Driveshaft
Opened Jul 31, 1998 · Closed Jan 7, 1999
Status: closed (inferred from source dates) · Power Train:transfer Case (4-WHEEL Drive)
There is no summary currently available
EA98016 · Fuel Sender Assembly Fires
Opened Jul 14, 1998 · Closed Feb 12, 1999
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
There is no summary currently available
Additional source detail variants (2)
Vehicle Speed Control:linkages
There is no summary currently available
Vehicle Speed Control:linkages
There is no summary currently available
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