TRANSMISSION/GEARS FAILED MORE THAN ONCE. *AK THE CONSUMER SAYS THE COST FOR REPLACING THE TRANSMISSION THAT FAILED AGAIN WAS PAID BY THE CONSUMER. *YH
1995 Ford Aerostar
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 1995 Ford Aerostar do not stand out strongly from the model-year median of 135.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all Aerostar years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 10 of 157 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Electrical System. Review the 37 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Service Brakes, Hydraulic. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Power Train complaints
22 reportsTRANSMISSION HAS BEEN REPLACED 4 TIMES.VEHICLE STALLED IN MIDDLE & WHEN GOING IN REVERSE. PROBLEM IS INTERMITTENT. DEALER JUST REBUILDS TRANSMISSION, NOT KNOWING IF PARTS ARE DEFECTIVE. *AK
CONSUMER FOUND OUT THROUGH A TECHNICAL SERVICE BULLETIN THAT TRANSMISSION HAD A DESIGN FLAW. THEY HAD TO ALTER THE ORIGINAL DESIGN TO REPAIR THE PROBLEM. OPENING TO TRANSMISSION PUMP WAS TOO SMALL, ALLOWING THE PUMP TO BECOME CLOGGED UP. IT BUILT PRESURE TO BLOW THE FRONT SEAL. *AK
CONTINUAL LOSS OF TORQUE OVER LAST SEVEN MONTHS. DEALER HAS ALWAYS SAID IT WAS THE SMALL ENGINE UNTIL ON 5-1-00 IT REFUSED TO TAKE OFF WHEN STOPPED AT A STOP SIGN AND HAD A LEAK COMING FROM THE TRANSMISSION. LEAK LATER STOPPED AND A CHECK OF THE FLUID LEVEL SHOWED IT TO BE NORMAL. RON CLARK FORD CHECKED IT OUT TODAY AND SAID THE…
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CONTINUAL LOSS OF TORQUE OVER LAST SEVEN MONTHS. DEALER HAS ALWAYS SAID IT WAS THE SMALL ENGINE UNTIL ON 5-1-00 IT REFUSED TO TAKE OFF WHEN STOPPED AT A STOP SIGN AND HAD A LEAK COMING FROM THE TRANSMISSION. LEAK LATER STOPPED AND A CHECK OF THE FLUID LEVEL SHOWED IT TO BE NORMAL. RON CLARK FORD CHECKED IT OUT TODAY AND SAID THE TORQUE CONVERTER AND ENTIRE TRANSMISSION WAS WORN OUT AND ESTIMATED REPLACEMENT AT $2,800 FOR A REBUILT TRANSMISSION. IT WAS BROUGHT TO THEIR ATTENTION THAT EACH TIME WE HAVE TAKEN IT IN FOR A CHECK FOR THE SYMPTOM THAT LEAD TO THIS FAILURE WE HAVE BEEN TOLD THAT NOTHING COULD BE FOUND WRONG. *AK
FORD REFUNDED US $1000.00 FOR 1 TRANSMISSION, THE FIRST ONE WAS STILL ON WARRANTY, THE MOST RECENT TRANSMISSION FAILURE OCCURED AT 55 MILES PER HOUR AND IT WAS THE TOURQUE CONVERTER THAT BLEW IN THIS CASE. *AK
RECALL 97V204000: TRANSFER CASE: RECALL BEEN REPAIRED TWICE BY TWO FORD DEALERS QUALITY FORD, WHITEVILLE, NC AND PERVIS BROTHERS, FAYETTEVILLE, NC 910-864-3983. THE PROBLEM IS STILL OCCURRING, REMEDY DID NOT FIX THE SAFETY DEFECT. OWNER HAS BEEN TRYING TO GET RID OF THE VAN, DEALER WOULD NOT TAKE IT FOR A TRADE IN. *AK *ML
RECEIVED RECALL NOTICE 97V204000 CONCERNING 4-WHEEL DRIVE & CONTACTED DEALER. TOOK VEHICLE TO DEALER FOR REPAIRS. PICKED UP VEHICLE. WAS NOT SATISFIED WITH THE RECALL REPAIRS. *AK
THIS VEHICLE IS EXHIBITING SOME OF THE SAME SYMPTOMS AS PREVIOUSLY EXPERIENCED WITH THE RECALL NUMBER INDICATED (97V204000). THIS RECALL WAS DONE IN EARLY MARCH 1998. THE RESONANCE, WHICH OCCURES WHILE THE VEHICLE IS NEITHER BEING PULLED BY THE DRIVE TRAIN NOR THE ENGINE BEING PUSHED BY THE DRIVE WHEELS(FLOATING BETWEEN ACCELERA…
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THIS VEHICLE IS EXHIBITING SOME OF THE SAME SYMPTOMS AS PREVIOUSLY EXPERIENCED WITH THE RECALL NUMBER INDICATED (97V204000). THIS RECALL WAS DONE IN EARLY MARCH 1998. THE RESONANCE, WHICH OCCURES WHILE THE VEHICLE IS NEITHER BEING PULLED BY THE DRIVE TRAIN NOR THE ENGINE BEING PUSHED BY THE DRIVE WHEELS(FLOATING BETWEEN ACCELERATION AND DECELLERATION), IS BEGINING TO BE IN THE DRIVE TRAIN, JUST AS IT HAD BEEN BEFORE THE RECALL. IS IT POSSIBLE THAT THE RECALL PROCEDURE WAS INCORRECT, OR NOT COMPLETELY ENGINEERED? GIBBONS MOTOR SALES, DICKSON CITY, PA HAS IN MY PAST EXPERIENCE BEEN COMPETENT. THEY WERE THE SERVICING DEALER. I FEEL THAT THE PROBLEM IS RETURNING. I AM UNSURE IF THE COMPANY WOULD BE OBLIGATED TO REPAIR THIS PROBLEM AGAIN?
CONSUMER HAD NEW TIRES PUT ON VEHICLE DUE TO VIBRATION, PROBLEM STILL EXIST. HOWEVER, THE DRIVE SHAFT / TRANSFER CASE WAS REPLACED WHICH WAS THE CAUSE OF THE VEHICLE EXPERIENCING SUDDEN ACCELERATION AND VIBRATION, PRIOR TO RECALL NOTICE (97V-204). *YC
VEHICLE WILL NOT SHIFT INTO PARK, CAUSE UNKNOWN. PLEASE GIVE ANY FURTHER DETAILS. *AK
Official recalls
599V028000 · Electrical System:wiring:front Underhood
Feb 9, 1999
VEHICLE DESCRIPTION: MINI VANS. HEAT GENERATION IN THE WIRING HARNESS TO THE FUEL PUMP/SENDER ASSEMBLY CAN CAUSE AN ELECTRICAL SHORT. THE VEHICLE COULD EXPERIENCE A LOSS OF POWER AND BECOME IMMOBILIZED AND THE FUEL GAUGE MAY BE ERRATIC.
Consequence & remedy
Consequence: HEAT DAMAGE, INCLUDING MELTING OR CHARRING OF THE FUEL PUMP AND SENDER ASSEMBLY WIRE HARNESS AND ASSOCIATED WIRING HARNESSES CAN ALSO RESULT. THE SHORT CIRCUIT COULD ALSO HAVE THE POTENTIAL FOR A VEHICLE FIRE.
Remedy: DEALERS WILL INSTALL A FUSED JUMPER HARNESS IN THE FUEL PUMP GROUND CIRCUIT THAT WILL BE INSTALLED AT THE FUEL PUMP INERTIA SHUT-OFF SWITCH.
99V029000 · Electrical System:ignition:switch
Feb 9, 1999
VEHICLE DESCRIPTION: MINI VANS. THESE VEHICLES WERE PRODUCED WITH A HIGHER THAN SPECIFIED ELECTRICAL LOAD THROUGH THE ACCESSORY POWER FEED CIRCUIT. THE POTENTIAL FOR CONTACT BETWEEN THE B2 (BATTERY), A2 (ACCESSORY), AND P1 (PROOF) CIRCUITS CAN OCCUR, CREATING A SHORT CIRCUIT, ALLOWING CURRENT TO FLOW THROUGH THE GROUND WIRE.
Consequence & remedy
Consequence: THIS CAN CAUSE OVER HEATING AND THE POTENTIAL FOR A VEHICLE FIRE.
Remedy: DEALERS WILL INSTALL A JUMPER HARNESS WITH A RELAY WHICH WILL RE-ROUTE AND ACTIVATE ALL A2 ACCESSORIES THROUGH THE RELAY.
97V204000 · Power Train:transfer Case (4-WHEEL Drive)
Nov 13, 1997
VEHICLE DESCRIPTION: ALL WHEEL DRIVE PASSENGER MINIVANS. THESE VEHICLES CAN DEVELOP POWERTRAIN BENDING RESONANCE OR TRANSFER CASE OUTPUT SHAFT BUSHING DISPLACEMENT. THE POWERTRAIN BENDING RESONANCE OR THE OUTPUT SHAFT BUSHING DISPLACEMENT CAN RESULT IN STRUCTURAL FAILURE OF THE TRANSMISSION AND/OR TRANSFER CASE. FLUID EXPLUSION, DRIVESHAFT SEPARATION OR LOSS OF VEHICLE DRIVE CAN RESULT.
Consequence & remedy
Consequence: THIS CONDITION CAN CAUSE A LOSS OF VEHICLE CONTROL, AND, IF THE EXPELLED FLUID CONTACTS THE EXHAUST SYSTEM, A VEHICLE FIRE COULD OCCUR.
Remedy: DEALERS WILL INSTALL A NEW TRANSFER CASE REAR OUTPUT SHAFT BUSHING AND AN ALUMINUM DRIVESHAFT WILL BE INSTALLED.
95V037000 · Equipment:other:labels
Feb 28, 1995
THE CERTIFICATION LABEL ON THESE VEHICLES HAVE INCORRECT REAR TIRE SIZES LISTED. P215/70R14SL SHOULD BE P215/75R14SL. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence & remedy
Consequence: CONSEQUENCE OF NON-COMPLIANCE: THE INCORRECTLY SIZED REAR TIRE WOULD NOT HAVE SUFFICIENT LOAD CAPACITY FOR THE VEHICLE'S SPECIFIED GROSS AXLE WEIGHT RATING, INCREASING THE POTENTIAL FOR PREMATURE TIRE FAILURE.
Remedy: OWNERS WILL BE MAILED A SUPPLEMENTARY LABEL CONTAINING THE CORRECT REAR TIRE INFORMATION AND INSTRUCTIONS FOR INSTALLING THE LABEL ON THEIR VEHICLES. IF OWNERS PREFER, THEIR DEALER CAN INSTALL THE LABEL FOR THEM.
94V239000 · Equipment:mechanical:carrier/rack
Dec 1, 1994
THE SPARE TIRE SUPPLIED WITH THE VEHICLE CAN CONTACT THE BRAKE LINES ON THE REAR AXLE IF IT IS MOUNTED IN THE UNDERBODY SPARE TIRE CARRIER. SUCH CONTACT COULD RESULT IN FRACTURE OF A REAR BRAKE LINE.
Consequence & remedy
Consequence: THIS CAN RESULT IN REDUCED VEHICLE BRAKE CAPABILITY.
Remedy: DEALERS WILL INSTALL A LOWER PROFILE MINI-SPARE TIRE ON THE EXISTING MINI-SPARE WHEEL. THE NEW TIRE WILL ALLOW THE MINI-SPARE TO BE INSTALLED WITH APPROPRIATE CLEARANCES IN THE UNDERBODY SPARE TIRE CARRIER.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3EA99002 · Transfer Cases And Rear Drive Shaft
Opened Jan 7, 1999 · Closed Nov 14, 2000
Status: closed (inferred from source dates) · Power Train
There is no summary currently available
RQ98012 · Transfer Cases And Rear Driveshaft
Opened Jul 31, 1998 · Closed Jan 7, 1999
Status: closed (inferred from source dates) · Power Train:transfer Case (4-WHEEL Drive)
There is no summary currently available
EA98016 · Fuel Sender Assembly Fires
Opened Jul 14, 1998 · Closed Feb 12, 1999
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
There is no summary currently available
Additional source detail variants (2)
Vehicle Speed Control:linkages
There is no summary currently available
Vehicle Speed Control:linkages
There is no summary currently available
Illustration