Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 2 of 223 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Electrical System. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 49 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Service Brakes, Hydraulic. Review the 31 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
23 crash reports68 fire reports14 injury reports
What owners actually said
223 reports
Mileage unknown · Apr 22, 1999
Service Brakes, Hydraulic
LEFT FRONT BRAKE WAS SEIZING AND PULLING VEHICLE TO LEFT, AFTER STOP AND GO DRIVING. I HAD THIS SAME EXPERIENCE WITH A 1982 FORD F-100 PICKUP AND FINALLY CORRECTED IT BY REPLACING "PNEUMONIC" RUBBER DISC BRAKE PISTONS WITH STEEL ONES (CERAMIC WERE AVAILABLE, TOO). I FEEL THESE "RUBBER" PISTONS, IF USED, SHOULD BE RECALLED AND …
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LEFT FRONT BRAKE WAS SEIZING AND PULLING VEHICLE TO LEFT, AFTER STOP AND GO DRIVING. I HAD THIS SAME EXPERIENCE WITH A 1982 FORD F-100 PICKUP AND FINALLY CORRECTED IT BY REPLACING "PNEUMONIC" RUBBER DISC BRAKE PISTONS WITH STEEL ONES (CERAMIC WERE AVAILABLE, TOO). I FEEL THESE "RUBBER" PISTONS, IF USED, SHOULD BE RECALLED AND REPLACED AT MFR.'S EXPENSE. THIS PROBLEM CAUSED A LOT OF STRESS IN A LONG TRIP IN THE F-150.
NHTSA ODI #705888
Mileage unknown · Feb 23, 1999
Equipment
SPARE TIRE LOCATED UNDER REAR OF VEHICLE IS HELD UP BY A CABLE. THE CABLE BROKE WHILE SITTING IN THE DRIVEWAY. THE SPARE TIRE FELL TO THE GROUND. I HATE TO THINK WHAT WOULD HAVE HAPPENED IF I WAS DRIVING 65MPH WHEN IT FELL. DEALER DID NOT SEEM INTERESTED.
NHTSA ODI #703673
Mileage unknown · Jan 28, 1999
Power Train
THE SNAP RINGS IN THE AUTOMATIC TRANSMISSION BROKE, CAUSING THE PARTS IN THE TRANSMISSION TO BREAK AND MAY CAUSE AN UNEXPECTED LOSS OF VEHICLE CONTROL REPLACED TRANSMISSION TWICE. DEALER CANNOT DETERMINE THE PROBLEM. PLEASE PROVIDE FURTHER INFORMATION. *AK
NHTSA ODI #834135
Mileage unknown · Jan 3, 1999
Vehicle Speed ControlCrash
ON DECEMBER 14, 1998, I WROTE [XXX] AT JOHN KENNEDY FORD IN FEASTERVILLE ASKING FOR ASSISTANCE IN 2 AREAS. ONE HELP DETERMINE THE CAUSE OF THE ACCELERATOR LOCK. TWO, GET THE WORD OUT FOR APPROPRIATE RECALL OR MODIFICATION. THEIR CUSTOMER SERVICE MANAGER CALLED ME THE NEXT MORNING SAYING HE FAXED THE LETTER I WROTE THEM (ATTA…
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ON DECEMBER 14, 1998, I WROTE [XXX] AT JOHN KENNEDY FORD IN FEASTERVILLE ASKING FOR ASSISTANCE IN 2 AREAS. ONE HELP DETERMINE THE CAUSE OF THE ACCELERATOR LOCK. TWO, GET THE WORD OUT FOR APPROPRIATE RECALL OR MODIFICATION. THEIR CUSTOMER SERVICE MANAGER CALLED ME THE NEXT MORNING SAYING HE FAXED THE LETTER I WROTE THEM (ATTACHED) TO FORD IN MICHIGAN AND THEY WERE WAITING TO HEAR BACK FROM THEM FOR THE NEXT INSTRUCTION AS TO WHAT TO DO OR I WOULD HEAR FROM THEM. I HAVE NOT HEARD FROM EITHER, SO I AM WRITING YOU , NOW. I COULD HAVE SERIOUSLY INJURY OR DESTROYED SEVERAL LIVES AS A DIRECT RESULT OF A DEFECT OR FAULTY PART. I NEED TO KNOW WHAT TO DO TO WARN OTHERS AND ASSIST THEM IN GETTING THEIR AEROSTAR VANS FREE FROM THIS MENACING DEFECT. PLEASE HELP. BELOW IS LETTER TO FORD. [XXX] SERVICE MANAGER JOHN KENNEDY FORD 620 BUSTLETON PIKE FEASTERVILLE, PA 19047 DEAR [XXX] , I OWN A 91 FORD AEROSTAR XLT VAN. IT NOW HAS 96000 MILES. I PURCHASED IT FROM CHECKERED FLAG AUTO SALESAT 2029 RT 13, CROYDON, PA WITH NO WARRANTY ON 9/3/97. VIN NUMBER [XXX]. WHEN I FIRST BOUGHT THE VAN MY MECHANIC CHECKED IT OUT, CHANGED THE TRANSMISSION FLUID, OIL AND REPAIRED REAR SEAL GASKET AND TUNED IT UP AND INSPECTED IT. I'VE SINCE HAD NEW BRAKES, NEW POWER STEERING HOSE, AND NEW BRAKE LINES, INSPECTION AND ANOTHER OIL CHANGE. NONE OF THIS MAINTENANCE WAS RECENT. UNFORTUNATELY, THE VAN ACCELERATOR SUDDENLY OPENED WIDE RIGHT AFTER I PUT IT IN DRIVE 2 WEEKS AGO, SUNDAY, 11/29/98, ABOUT 4:15 P.M. MY FOOT WAS NOT ON THE GAS. I STEPPED ON THE BRAKES AND THEY WERE STIFF. I THEN STOOD ON THE BRAKE AND THE PEDAL WENT TO THE FLOOR. THIS OCCURRED AT THE SHOPPING CENTER AT HUNTINGTON PIKE AND PHILMONT AVENUE. I WAS IN THE SECOND ROW OF PARKING FACING THE GIFT STORE AND CHOSE TO HIT THE PARKED CAR IN FRONT AND TO THE LEFT OF ME INSTEAD OF GOING THROUGH OR INTO THE GIFT STORE BUILDING. MY VAN DID NOT SUSTAIN SEVERE DAMAGE AS I HIT THE CURB, HOPPED UP INTO THE. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (F
NHTSA ODI #701823
Mileage unknown · Dec 28, 1998
Electrical System
STARTER FAILED BURNING THE STARTER AND THE BATTERY.
NHTSA ODI #543131
Mileage unknown · Dec 8, 1998
Power Train
STRESS FRACTURES IN THE TRANSAXLES.
NHTSA ODI #526403
Mileage unknown · Nov 24, 1998
Power Train
WHILE DRIVING THE VEHICLE STARTED TO SEVERLY VIBRATE,AND WHEN PULLED OVER THERE WAS OIL ALL OVER. TOWED VEHICLE TO FORD DEALER. DEALER REPAIRED VEHICLE, AND STATED THE TRANSFER CASE WAS DESTROYED AND COULD NOT BE REPLACED. *AK
NHTSA ODI #831277
Mileage unknown · Nov 16, 1998
Service Brakes, Hydraulic
THE DEFECTIVE REAR ABS BRAKING SYSTEM MALFUCTIONS, CAUSING THE REAR BRAKES TO LOCK UP AND SKID, ALMOST RESULTING IN AN ACCIDENT. CAUSE UNKNOWN. PLEASE PROVIDE FURTHER INFORMATION AND VIN#. *AK
NHTSA ODI #830789
Mileage unknown · Oct 1, 1998
Engine And Engine CoolingFire
BEING PARKED FOR ABOUT A HALF AN HOUR THE VEHICLE HAD A SMALL EXPLOSION AND CAUGHT ON FIRE ON THE PASSENGER'S SIDE/ UNDERNEATH THE VEHICLE AND THROUGH THE DASH PANEL. NO PRIOR PROBLEMS WITH THE VEHICLE. CAUSE UNKNOWN. PLEASE PROVIDE DETAILS. *AK
NHTSA ODI #828417
Mileage unknown · Oct 1, 1998
Fuel System, GasolineFire
THE FUEL LINE CONNECTED TO THE FUEL INJECTION CAUSED VEHICLE TO CATCH FIRE.
WHEN THE AUTOMATIC TRANSMISSION SHIFT LEVER IS PLACED IN THE PARK POSITION, THE PARK PAWL DOES NOT ALWAYS ABUT OR ENGAGE THE PARK GEAR.
Consequence & remedy
Consequence: DRIVER MAY BELIEVE THE VEHICLE IS SAFELY ENGAGED IN PARKWHEN THE GEAR IS NOT TRULY ENGAGED. THIS CAN LEAD TO THE VEHICLE JUMPING OUT OFGEAR UNINTENTIONALLY, VEHICLE ROLLAWAY WHEN PARKED ON A SLOPED SURFACE, ANDINADVERTENT MOTION WHEN THE VEHICLE IS STARTED. ALL OF THESE CONDITIONS CANRESULT IN A VEHICLE ACCIDENT.
Remedy: REPAIR THE TRANSMISSION WITH A NEW PARK PAWL.
SEAT BELT ANCHORAGE BAR FOR REAR SOFA FAILED TO SUSTAIN LOADS REQUIRED BY FMVSS 210.
Consequence & remedy
Consequence: VEHICLES WOULD NOT COMPLY WITH FMVSS 210.
Remedy: REPLACE NONCOMPLYING SOFA BAR WITH BAR THAT MEETS REQUIREMENTS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2
EA99002 · Transfer Cases And Rear Drive Shaft
Opened Jan 7, 1999 · Closed Nov 14, 2000
Status: closed (inferred from source dates) · Power Train
There is no summary currently available
RQ97015 · Parking Pawl
Opened Oct 29, 1997 · Closed Apr 1, 1999
Status: closed (inferred from source dates) · Power Train:automatic Transmission
WHEN THE AUTOMATIC SHIFT LEVER IS PLACED IN THE PARK POSITION, THE PARKING PAWL DOES NOT ALWAYS ENGAGE THE PARK GEAR.THIS CAN LEAD TO THE VEHICLE JUMPING OUT OF GEAR UNINTENTIONALLY AND CAUSE THE VEHICLE TO START ROLLING INADVERTENTLY
1991 Ford Aerostar Problems, Complaints & Recalls | Skip That Year