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2004 Dodge Sprinter

Owner reports · Recalls · Investigations

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What owners reported most

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When problems were reported

Mileage at the reported incident

31 reports with mileage · 8 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 10 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 4 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

0 crash reports1 fire reports0 injury reports

Tires complaints

10 reports
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43,125 miles · Mar 2, 2015
Tires

FOUR P225/75R15XL SCORPION STR TIRES PURCHASED & INSTALLED 8-5-10 AT EVANS TIRE &SERVICE CENTER 1530 GARNET AVE. SAN DIEGO CA 92109 ONTO 2004 DODGE SPRINTER 2500, MILEAGE 28274. ON 2-28-2015 MILEAGE APPROX.43125MI. : PASSERBY REPORTED LEFT REAR TIRE APPEARED VERY LOW ON AIR; DRIVER IMMEDIATELY PRESENTEDVAN TO SAME SHOP W…

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FOUR P225/75R15XL SCORPION STR TIRES PURCHASED & INSTALLED 8-5-10 AT EVANS TIRE &SERVICE CENTER 1530 GARNET AVE. SAN DIEGO CA 92109 ONTO 2004 DODGE SPRINTER 2500, MILEAGE 28274. ON 2-28-2015 MILEAGE APPROX.43125MI. : PASSERBY REPORTED LEFT REAR TIRE APPEARED VERY LOW ON AIR; DRIVER IMMEDIATELY PRESENTEDVAN TO SAME SHOP WHERE EMPLOYEE REFUSED TO FILL ADJUST AIR PRESSURE DUE TO HIS REPORTING EVIDENT SIDEWALL CRACKS & HIS FEAR OF TIRE EXPLODING. HE OFFERED TO SELL NEW TIRES. CALLING SAME SHOP TODAY FOR TIRE OPTIONS & PRICE QUOTES ANOTHER EMPLOYEE REFERRED/ CONNECTED CALL TO THEIR EVANS TIRE CENTER FOR TIRE OPTIONS & PRICES, WHERE YET ANOTHER EMPLOYEE OFFERED TO SELL NEW CAPITAL ( SP. CAPITOL?)TIRES, QUOTING PRICE DESCRIBED AS"....AT THEIR (EVANS' )COST..." PLEASE RESPOND AND RELAY A COPY OF THIS COMPLAINT TO ALL APPROPRIATE FEDERAL AND CALIFORNIA STATE CONSUMER AND AUTO REPAIR, TIRE SALE REGULATORY &LICENSING AGENCIES . THANK YOU. *TR

NHTSA ODI #10691688

34,000 miles · May 31, 2008
Tires

THERE IS CURRENTLY A COMPLAINT FOR THE 2500 DODGE SPRINTERS, FOR VALVE STEM FAILURE. WHAT ABOUT THE 3500? I'VE HAD THREE VALVE STEM FAILURES SO FAR AND NO RECOURSE. WHY IS THE 2500 DIFFERENT THAN THE 3,500? TWO HAPPENED ON THE HIGHWAY AND ONE JUST LET GO WHILE PARKED. LUCKILY TWO WERE ON THE REAR DUALS AND I HAD THE OTHER TIRE T…

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THERE IS CURRENTLY A COMPLAINT FOR THE 2500 DODGE SPRINTERS, FOR VALVE STEM FAILURE. WHAT ABOUT THE 3500? I'VE HAD THREE VALVE STEM FAILURES SO FAR AND NO RECOURSE. WHY IS THE 2500 DIFFERENT THAN THE 3,500? TWO HAPPENED ON THE HIGHWAY AND ONE JUST LET GO WHILE PARKED. LUCKILY TWO WERE ON THE REAR DUALS AND I HAD THE OTHER TIRE TO BEAR THE WEIGHT. *TR

NHTSA ODI #10229402

18,318 miles · Apr 4, 2007
Tires

WHILE PARKED IN MY DRIVEWAY MY 04 3500 DODGE SPRINTER RIGHT REAR OUTSIDE TIRE SUDDENLY DEFLATED. THE VALVE STEM CORE HAD SEPARATED FROM THE RUBBER, CAUSING THE TIRE TO SUDDENLY DEFLATE. DODGE CLAIMS MY TRUCK IS NOT COVERED UNDER THE VALVE STEM RECALL. THIS IS THE 3RD. VALVE STEM TO FAIL. *AK

NHTSA ODI #10186965

11,225 miles · Apr 4, 2007
Tires

WHILE PARKED IN MY DRIVEWAY TIRES INFLATED TO 60 PSI MAXIMUM 65 PSI, LEFT FRONT TIRE SUDDENLY DEFLATED. THE VALVE STEM CORE SEPARATED FROM THE RUBBER CAUSING THE TIRE TO DEFLATE. THE VALVE STEM WAS REPLACED.THIS IS ON A 04 3500 DODGE SPRINTER AND IS NOT COVERED UNDER THE VALVE STEM RECALL ACCORDING TO DODGE.*AK

NHTSA ODI #10186964

17,750 miles · Apr 3, 2007
Tires

WHILE PARKED IN A STORE PARKING LOT WITH TIRES INFLATED TO 60 PSI (MAX 65 PSI) INSIDE LEFT REAR TIRE ON A 04 3500 DODGE SPRINTER SUDDENLY WENT FLAT, THE VALVE STEM CORE SEPARATED FROM THE RUBBER CAUSING THE TIRE TO LOSE AIR. *JB

NHTSA ODI #10186962

30,000 miles · Oct 27, 2006
Tires

I OWN A 2004 SPRINTER VIN # WD1PD443745XXXXXX WITH CONTINENTAL TIRES. I HAVE HAD 3 VALVE STEMS SEPARATE WITH THE CORE COMING COMPLETELY OUT WITH LESS THAN 40,000 MILES. WHEN I HAD THE OTHERS (3 PLUS THE SPARE) REPLACED 2 OF THEM ALSO CAME APART. *NM

NHTSA ODI #10171971

19,829 miles · Oct 26, 2005
Tires

DT CONTACT'S VEHICLE LOST TWO BACK TIRES BECAUSE OF THE TIRE STEMS. THIS IS A DUALLY VEHICLE. THE REAR INNER TIRES BLEW OUT. THE DEALER CAN NOT GET REPLACEMENT TIRES. THE DEALER DID AN EXAMINATION OF THE TIRES, AND THEY DETERMINED THAT THE VALVE STEMS SPLIT OPEN. HAD ALL SIX VALVE STEMS REPLACED. THE TIRES ARE SERVICED REGULA…

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DT CONTACT'S VEHICLE LOST TWO BACK TIRES BECAUSE OF THE TIRE STEMS. THIS IS A DUALLY VEHICLE. THE REAR INNER TIRES BLEW OUT. THE DEALER CAN NOT GET REPLACEMENT TIRES. THE DEALER DID AN EXAMINATION OF THE TIRES, AND THEY DETERMINED THAT THE VALVE STEMS SPLIT OPEN. HAD ALL SIX VALVE STEMS REPLACED. THE TIRES ARE SERVICED REGULARLY, AND THE RECOMMENDED PRESSURE IS 60 LBS. *AK

NHTSA ODI #10140849

1,000 miles · Oct 28, 2004
Tires

TIRES LOSING AIR PRESSURE EVERYDAY. *AK PE04066_CAT

NHTSA ODI #10097962

3,000 miles · Oct 6, 2004
Tires

WHILE DRIVING 35 MPH FRONT DRIVER SIDE TIRE DEFLATTED. CONSUMER PULLED OVER AND CHANGED THE TIRE. DEALERSHIP WAS NOTIFED, BUT DID NOT RESOLVE THE PROBLEM. MICHELIN, 225/75R16.*AK PE04066_CAT

NHTSA ODI #10095176

6,100 miles · Aug 20, 2004
Tires

VALVE STEM FAILED ON RIGHT REAR TIRE. TIRE DEFLATED RAPIDLY WHILE PARKED. 6100 MILES ON VEHICLE. DODGE SPRINTER 2500, 158 WHEELBASE AIRSTREAM CONVERSION RV.*AK PE04066_CAT

NHTSA ODI #10088263

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE04066 · Tire Valve Failure

Opened Sep 21, 2004 · Closed Feb 2, 2005

Status: closed (inferred from source dates) · Tires; Tires:valve

ODI OPENED PE04-066 TO INVESTIGATE FIVE COMPLAINTS ALLEGING TIRE VALVE FAILURE IN MY 2003-04 SUBJECT VEHICLES.SOME OF THE COMPLAINTS ALLEGED MULTIPLE TIRE VALVE FAILURES FOR A SINGLE VEHICLE.ON DECEMBER 16, 2004, DAIMLERCHRYSLER MANUFACTURING INTERNATIONAL (DCMI) NOTIFIED NHTSA OF A SAFETY DEFECT IN APPROXIMATELY 23,000 MY 2002-05 SPRINTER 2500 VEHICLES EQUIPPED WITH TR-600 TIRE VALVES PRODUCED BY ALLIGATOR VENTILFABRICK GMBH (RECALL 04V-600).THE NOTIFICATION IDENTIFIED THE CHEMICAL SPECIFICATION OF THE RUBBER COMPONENTS AND AN UNSTABLE SUPPLIER PRODUCTION PROCESS, WHICH RESULTED IN INADEQUATE MIXING OF THE RUBBER COMPONENTS, AS THE FACTORS CONTRIBUTING TO THIS DEFECT.AS A RESULT OF THESE FACTORS, CRACKS CAN DEVELOP WITHIN THE RUBBER PART OR BETWEEN THE METAL AND THE RUBBER PARTS OF THE VALVE STEM, WHICH CAN LEAD TO A LOSS OF AIR PRESSURE AT THE VALVE STEM AND MAY POSE A RISK TO MOTOR VEHICLE SAFETY.ALTHOUGH THE TR-600 TIRE VALVE IS USED ONLY ON THE 2500 SERIES SUBJECT VEHICLES WITH 16 INCH TIRES, DCMI WILL CONDUCT A SAFETY RECALL FOR ALL SPRINTER 2500 VEHICLES SOLD IN THE U.S. TO REPLACE THE CURRENT TIRE VALVES WITH A TR-600 VALVE, WHICH USES A SINGLE RUBBER COMPONENT FOR THE VALVES.ALL 24 COMPLAINTS AND ALL 43 WARRANTY CLAIMS IDENTIFIED IN THIS INVESTIGATION INVOLVED MY 2002-04 SPRINTER 2500 VEHICLES, WHICH COMPRISE APPROXIMATELY 84 PERCENT OF THE SUBJECT VEHICLE POPULATION.

Additional source detail variants (2)

Tires

ODI OPENED PE04-066 TO INVESTIGATE FIVE COMPLAINTS ALLEGING TIRE VALVE FAILURE IN MY 2003-04 SUBJECT VEHICLES.SOME OF THE COMPLAINTS ALLEGED MULTIPLE TIRE VALVE FAILURES FOR A SINGLE VEHICLE.ON DECEMBER 16, 2004, DAIMLERCHRYSLER MANUFACTURING INTERNATIONAL (DCMI) NOTIFIED NHTSA OF A SAFETY DEFECT IN APPROXIMATELY 23,000 MY 2002-05 SPRINTER 2500 VEHICLES EQUIPPED WITH TR-600 TIRE VALVES PRODUCED BY ALLIGATOR VENTILFABRICK GMBH (RECALL 04V-600).THE NOTIFICATION IDENTIFIED THE CHEMICAL SPECIFICATION OF THE RUBBER COMPONENTS AND AN UNSTABLE SUPPLIER PRODUCTION PROCESS, WHICH RESULTED IN INADEQUATE MIXING OF THE RUBBER COMPONENTS, AS THE FACTORS CONTRIBUTING TO THIS DEFECT.AS A RESULT OF THESE FACTORS, CRACKS CAN DEVELOP WITHIN THE RUBBER PART OR BETWEEN THE METAL AND THE RUBBER PARTS OF THE VALVE STEM, WHICH CAN LEAD TO A LOSS OF AIR PRESSURE AT THE VALVE STEM AND MAY POSE A RISK TO MOTOR VEHICLE SAFETY.ALTHOUGH THE TR-600 TIRE VALVE IS USED ONLY ON THE 2500 SERIES SUBJECT VEHICLES WITH 16 INCH TIRES, DCMI WILL CONDUCT A SAFETY RECALL FOR ALL SPRINTER 2500 VEHICLES SOLD IN THE U.S. TO REPLACE THE CURRENT TIRE VALVES WITH A TR-600 VALVE, WHICH USES A SINGLE RUBBER COMPONENT FOR THE VALVES.ALL 24 COMPLAINTS AND ALL 43 WARRANTY CLAIMS IDENTIFIED IN THIS INVESTIGATION INVOLVED MY 2002-04 SPRINTER 2500 VEHICLES, WHICH COMPRISE APPROXIMATELY 84 PERCENT OF THE SUBJECT VEHICLE POPULATION.

Tires:valve

ODI OPENED PE04-066 TO INVESTIGATE FIVE COMPLAINTS ALLEGING TIRE VALVE FAILURE IN MY 2003-04 SUBJECT VEHICLES.SOME OF THE COMPLAINTS ALLEGED MULTIPLE TIRE VALVE FAILURES FOR A SINGLE VEHICLE.ON DECEMBER 16, 2004, DAIMLERCHRYSLER MANUFACTURING INTERNATIONAL (DCMI) NOTIFIED NHTSA OF A SAFETY DEFECT IN APPROXIMATELY 23,000 MY 2002-05 SPRINTER 2500 VEHICLES EQUIPPED WITH TR-600 TIRE VALVES PRODUCED BY ALLIGATOR VENTILFABRICK GMBH (RECALL 04V-600).THE NOTIFICATION IDENTIFIED THE CHEMICAL SPECIFICATION OF THE RUBBER COMPONENTS AND AN UNSTABLE SUPPLIER PRODUCTION PROCESS, WHICH RESULTED IN INADEQUATE MIXING OF THE RUBBER COMPONENTS, AS THE FACTORS CONTRIBUTING TO THIS DEFECT.AS A RESULT OF THESE FACTORS, CRACKS CAN DEVELOP WITHIN THE RUBBER PART OR BETWEEN THE METAL AND THE RUBBER PARTS OF THE VALVE STEM, WHICH CAN LEAD TO A LOSS OF AIR PRESSURE AT THE VALVE STEM AND MAY POSE A RISK TO MOTOR VEHICLE SAFETY.ALTHOUGH THE TR-600 TIRE VALVE IS USED ONLY ON THE 2500 SERIES SUBJECT VEHICLES WITH 16 INCH TIRES, DCMI WILL CONDUCT A SAFETY RECALL FOR ALL SPRINTER 2500 VEHICLES SOLD IN THE U.S. TO REPLACE THE CURRENT TIRE VALVES WITH A TR-600 VALVE, WHICH USES A SINGLE RUBBER COMPONENT FOR THE VALVES.ALL 24 COMPLAINTS AND ALL 43 WARRANTY CLAIMS IDENTIFIED IN THIS INVESTIGATION INVOLVED MY 2002-04 SPRINTER 2500 VEHICLES, WHICH COMPRISE APPROXIMATELY 84 PERCENT OF THE SUBJECT VEHICLE POPULATION.