NHTSA owner reports · September 18, 2026 snapshot.
Service Brakes, Hydraulic complaints
41 reportsClear category filter25,000 miles · Aug 23, 2011
Service Brakes, Hydraulic
2008 DODGE GRAND CARAVAN WITH MILEAGE AT 25,000 THE BRAKES AND ROTORS HAD TO BE REPLACED ON BOTH FRONT AND BACK AT A COST OF $815.00. NOT INCLUDED IN WARRANTY EVEN THOUGH VEHICLE PURCHASED NEW IN FEBRUARY, 2009. RIGHT REAR WHEEL BECAME VERY HOT AND SMOKING. THERE WAS A TERRIBLE SMELL LIKE METAL ON METAL AND WHEN WE PUT WATER O…
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2008 DODGE GRAND CARAVAN WITH MILEAGE AT 25,000 THE BRAKES AND ROTORS HAD TO BE REPLACED ON BOTH FRONT AND BACK AT A COST OF $815.00. NOT INCLUDED IN WARRANTY EVEN THOUGH VEHICLE PURCHASED NEW IN FEBRUARY, 2009. RIGHT REAR WHEEL BECAME VERY HOT AND SMOKING. THERE WAS A TERRIBLE SMELL LIKE METAL ON METAL AND WHEN WE PUT WATER ON IT - IT SIZZLED. WE STILL HAD 80MILES UNTIL HOME AND NO GARAGE OPENED ON SAT. EVENING. *TR
NHTSA ODI #10421240
31,687 miles · Jun 8, 2011
Service Brakes, Hydraulic
YEAR AND HALF AGO WE RECEIVED A RECALL LETTER FROM DODGE CONCERNING OUR 2008 DODGE CARAVAN, REFERENCE TO THE FRONT BRAKE PADS. ITS SEEMS THE BRAKE PADS WERE DEFECTIVE DUE TO EARLY WEAR OUT. THE RECALL PADS WERE REPLACE BY SCOTT EVANS DODGE ACCORDING TO SERVICE MANAGER WITH A PAD THAT MORE METAL IN THE COMPOSITION OF THE PAD.…
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YEAR AND HALF AGO WE RECEIVED A RECALL LETTER FROM DODGE CONCERNING OUR 2008 DODGE CARAVAN, REFERENCE TO THE FRONT BRAKE PADS. ITS SEEMS THE BRAKE PADS WERE DEFECTIVE DUE TO EARLY WEAR OUT. THE RECALL PADS WERE REPLACE BY SCOTT EVANS DODGE ACCORDING TO SERVICE MANAGER WITH A PAD THAT MORE METAL IN THE COMPOSITION OF THE PAD. NOW A YEAR AND FEW MONTHS LATER , I TOOK MY CAR IN FOR FRONT END REALIGNMENT AND SCOTT EVANS IS SAYING THE BRAKE PADS THAT REPLACED THE RECALL PADS ARE NOW SHOWING EARLY WEAR OUT AND SHOULD BE REPLACED!!!!!! HOW IS THIS POSSIBLE, MY CAR ONLY HAS 31687 MILES ON IT AND NOW BRAKES PADS ARE BEING REPLACED TWICE. MY CONCERN IS THE PADS THEY PUT ON TO REPLACE THE RECALL PADS WERE ALSO DEFECTIVE DUE TO EARLY WEAR OUT ALSO. BEING THIS DEAL WITH VEHICLE BRAKE PLEASE INVESTIGATE AND FOUND IF DODGE IS REPLACING RECALL PADS AND POSSIBLE DEFECTIVE PADS DUE TO EARLY WEAR OUT ALSO. MY WIFE AND ARE IN OUR LATE 50'S AND DO NOT TRAVEL ALOT NOR ARE OUR DRIVING HABITS OUR OF THE NORM. THE MILES ON THE CAR REFLECT THIS. PLEASE INVESTIGATE [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
NHTSA ODI #10405538
10,000 miles · Jun 2, 2011
Service Brakes, HydraulicFire
TL*THE CONTACT OWNS A 2008 DODGE CARAVAN. THE CONTACT STATED THAT WHEN HE ATTEMPTED TO STOP THE VEHICLE, BOTH THE FRONT AND REAR BRAKES MADE A LOUD NOISE. THERE WAS ALSO A SMELL AND SMOKE COMING FROM THE BRAKING SYSTEM. THE VEHICLE WAS TAKEN TO THE DEALER AND REPAIRED TWICE, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS CONTACT…
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TL*THE CONTACT OWNS A 2008 DODGE CARAVAN. THE CONTACT STATED THAT WHEN HE ATTEMPTED TO STOP THE VEHICLE, BOTH THE FRONT AND REAR BRAKES MADE A LOUD NOISE. THERE WAS ALSO A SMELL AND SMOKE COMING FROM THE BRAKING SYSTEM. THE VEHICLE WAS TAKEN TO THE DEALER AND REPAIRED TWICE, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS CONTACTED. THE FAILURE MILEAGE WAS 10,000. THE CURRENT MILEAGE WAS 30,240.
NHTSA ODI #10404145
26,000 miles · Apr 16, 2011
Service Brakes, Hydraulic
MULTIPLE BRAKE FAILURES ON MY 2008 DODGE CARAVAN. *TR
NHTSA ODI #10396084
29,180 miles · Apr 15, 2011
Service Brakes, Hydraulic
TL* THE CONTACT OWNS A 2008 DODGE CARAVAN. THE CONTACT WAS DRIVING AT VARIOUS SPEEDS AND WHEN THE BRAKES WERE ENGAGED A LOUD NOISE WAS HEARD FROM OUTSIDE OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE REAR BRAKE PADS WERE REPLACED AND REAR ROTOR RESURFACED. THE FAILURE MILEAGE WAS 29,180.
NHTSA ODI #10396023
18,000 miles · Mar 25, 2011
Service Brakes, Hydraulic
BOTH FRONT AND REAR BRAKES OF THE VEHICLE HAVE WORN OUT PRIOR TO 30,000 MILES. THE FRONTS WERE GONE AT 18K, THE REARS GONE RIGHT AT 30K. THE FRONT BRAKES WERE REPLACED UNDER AN "EXTENDED WARRANTY", BUT, THE REARS HAD TO BE FIXED PERSONALLY, DEALER WANTED TO CHARGE ALMOST 300 DOLLARS TO FIX A PROBLEM THEY KNEW THEY HAD. I KNOW TH…
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BOTH FRONT AND REAR BRAKES OF THE VEHICLE HAVE WORN OUT PRIOR TO 30,000 MILES. THE FRONTS WERE GONE AT 18K, THE REARS GONE RIGHT AT 30K. THE FRONT BRAKES WERE REPLACED UNDER AN "EXTENDED WARRANTY", BUT, THE REARS HAD TO BE FIXED PERSONALLY, DEALER WANTED TO CHARGE ALMOST 300 DOLLARS TO FIX A PROBLEM THEY KNEW THEY HAD. I KNOW THE FRONT BRAKES PROBABLY ALREADY ARE HALF WAY WORN DOWN AGAIN AFTER ONLY 12K MILES ON THE REPLACEMENT PADS. *TR
NHTSA ODI #10392849
Mileage unknown · Nov 24, 2010
Service Brakes, Hydraulic
TOOK VEHICLE IN FOR REGULAR MAINT. AND WAS TOLD BRAKES ARE METAL ON METAL. THIS WITH ONLY 20000 OF HIGHWAY MILES. I HAD NO EXPECTATION THAT BRAKES WOULD BE SO BAD SO EARLY WITH SUCH LIGHT DUTY. POTENTAIL DISASTER! *TR
NHTSA ODI #10367748
13,901 miles · Aug 23, 2010
Service Brakes, Hydraulic
2008 DODGE GRAND CARAVAN BRAKE WEAR. ON 10/01/09 MY 2008 DODGE CARAVAN WITH 13901 MILES ON THE SPEEDOMETER REQUIRED THE FRONT AND REAR BRAKE PADS BE REPLACED AND FRONT AND REAR ROTORS BE TURNED. IN AUGUST OF 2010 CHRYSLER GROUP LLC, THE MANUFACTURER OF DODGE CARAVAN, SENT ME A LIMITED WARRANTY EXTENSION FOR 2008 DODGE CARAVANS…
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2008 DODGE GRAND CARAVAN BRAKE WEAR. ON 10/01/09 MY 2008 DODGE CARAVAN WITH 13901 MILES ON THE SPEEDOMETER REQUIRED THE FRONT AND REAR BRAKE PADS BE REPLACED AND FRONT AND REAR ROTORS BE TURNED. IN AUGUST OF 2010 CHRYSLER GROUP LLC, THE MANUFACTURER OF DODGE CARAVAN, SENT ME A LIMITED WARRANTY EXTENSION FOR 2008 DODGE CARAVANS FRONT BRAKES.THE LETTER STATES IN PART THAT "SHOULD THE FRONT BRAKE COMPONENTS ON YOUR VEHICLE NEED TO BE REPLACED DUE TO A DEFECT IN MATERIALS, WORKMANSHIP OR FACTORY PREPARATION", "CHRYSLER WILL PAY FOR THE COST OF PARTS AND LABOR","LESS A $50 DEDUCTIBLE". ON 08/23/10 MY 2008 DODGE CARAVAN WITH 25494 REQUIRED THAT FRONT AND REAR BRAKE PADS AND FRONT AND REAR ROTORS BE SERVICED AGAIN. CHRYSLER AUTHORIZED THE REPLACEMENT OF THE FRONT BRAKE PADS AND ROTORS BUT WOULD NOT AUTHORIZE THE REPLACEMENT OF THE REAR BRAKE PADS OR ROTORS. CHRYSLERS CUSTOMER ASSISTANCE REPRESENTATIVE "BRITNEY" STATED THAT CHRYSLER WAS WORKING ON AN EXTENDED WARRANTY FOR THE REAR BRAKES. I BELIEVE THAT BY ISSUING THE EXTENDED WARRANTY ON THE FRONT BRAKES CHRYSLER IS WELL AWARE OF A PROBLEM WITH THE BRAKING SYSTEM ON THE 2008 DODGE CARAVAN. CHRYSLER, I BELIEVE, HAS INITIATED A SILENT RECALL, IF YOU WILL, DUE TO A FLAW IN THE ENGINEERING DESIGN OF IT'S BRAKING SYSTEM. *TR
NHTSA ODI #10351277
22,226 miles · Jul 19, 2010
Service Brakes, Hydraulic
I PURCHASED A BRAND NEW 2008 DODGE GRAND CARAVAN IN OCT. 2008.AT 22,226 MILES THE DEALERSHIP REPLACED FRONT BRAKE PADS AND MACHINED FRONT ROTORS. AT 29,595 THEY MACHINED THE FRONT BRAKE ROTORS AGAIN. THERE WAS STILL SHIMMING IN THE BRAKES SO AT 29,847 I TOOK THE CAR BACK TO DEALERSHIP. THEY REPLACED FRONT BRAKE ROTORS, MACHIN…
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I PURCHASED A BRAND NEW 2008 DODGE GRAND CARAVAN IN OCT. 2008.AT 22,226 MILES THE DEALERSHIP REPLACED FRONT BRAKE PADS AND MACHINED FRONT ROTORS. AT 29,595 THEY MACHINED THE FRONT BRAKE ROTORS AGAIN. THERE WAS STILL SHIMMING IN THE BRAKES SO AT 29,847 I TOOK THE CAR BACK TO DEALERSHIP. THEY REPLACED FRONT BRAKE ROTORS, MACHINES REAR BRAKE ROTORS AND REPLACED REAR BRAKE PADS. AT 31,854 MY BRAKES WERE CONSTANTLY SQUEAKING. DEALERSHIP INSPECTION BRAKES AND SAID "NORMAL CHARACTERISTIC OF THIS MODEL/BRAKE. UNDER CERTAIN CONDITIONS DUE TO MATERIAL TYPE AND GLAZING BRAKE LIFE IS APPROXIMATELY 90% LIFE REMAINING FRONT AND REAR." THEN AT 35,665 I BROUGHT BACK TO DEALERSHIP FOR ANOTHER INSPECTION. I REPORTED "EXCESSIVE BRAKE NOISE." THEIR RESPONSE WAS "BRAKES OK. APPROXIMATELY 65% LIFE REMAINING. NOISE DETECTED WAS CHARACTERISTIC. NO ABNORMAL CONDITIONS DETECTED AT THIS TIME." SO BASICALLY IN JUST 3,800 MILES I WENT THROUGH 30% OF THE BRAKES LIFE. THIS IS AFTER HAVING FRONT AND REAR PADS AND ROTORS REPLACED. I HAVE RECEIVED A LETTER STATING CHRYSLER IS EXTENDING WARRANTY OF FRONT BRAKES TO 36,000 MILES. MY PROBLEM IS THAT WHAT HAPPENS AFTER 36,000 MILES AND WHAT ABOUT THE REAR BRAKES? HOW DO I KNOW I AM DRIVING WITH SAFE BRAKES? THE DEALERS RESPONSE WAS TO BRING THE VEHICLE IN FOR INSPECTIONS. I CALLED AND SPOKE TO THE "CHRYSLER RECALL TEAM" AND WAS TOLD THERE ARE UPGRADED PARTS FOR THE BRAKES ON MY VEHICLE BUT THE DEALERSHIP SAYS THAT BECAUSE I'M PAST THE 36,000 MILES THEY WILL NOT CORRECT THE PROBLEM WITH THE UPGRADED PARTS. *TR
NHTSA ODI #10343943
17,297 miles · Jul 13, 2010
Electrical SystemService Brakes, Hydraulic
BRAKE SYSTEM ISSUES AND POSSIBLE FRONT-END ISSUES IN GENERAL, ELECTRICAL ISSUES. HAD TO REPLACE FRONT TIRES AT 18729 MILES. BRAKES PADS AND ROTORS NEEDED REPLACED AT 24130 MILES. DEALER ONLY AGREED TO COVER ROTORS AFTER MUCH DISAGREEMENT. STATED EVERYTHING ELSE WAS NORMAL WEAR AND TEAR. CHECK ENGINE LIGHT BEEN COMING ON SINCE LA…
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BRAKE SYSTEM ISSUES AND POSSIBLE FRONT-END ISSUES IN GENERAL, ELECTRICAL ISSUES. HAD TO REPLACE FRONT TIRES AT 18729 MILES. BRAKES PADS AND ROTORS NEEDED REPLACED AT 24130 MILES. DEALER ONLY AGREED TO COVER ROTORS AFTER MUCH DISAGREEMENT. STATED EVERYTHING ELSE WAS NORMAL WEAR AND TEAR. CHECK ENGINE LIGHT BEEN COMING ON SINCE LATE 2009, KEEP TAKING IT IN- STATED PROBLEMS WITH O2 SENSORS. PROBLEM STILL NOT FIXED. DEALER STATES WE MUST NEED NEW COMPUTER, AND THAT WILL BE COVERED BY WARRANTY. BRAKES HAVE BEEN MAKING SCREECHING/RATTLING NOISES AGAIN, AND MILEAGE IS NOW AT 29000 MILES. DEALER STATES NOTHING WRONG WITH BRAKES, THAT IT MUST BE BRAKE DUST. DEALER JUST DOES NOT WANT TO TAKE OWNERSHIP OR PAY TO COVER- THERE IS ABSOLUTELY AN ISSUE THAT THEY WILL NOT ADMIT. INSTRUMENT PANEL HAS FAILED 4 TIMES WHILE DRIVING, INCLUDING LOSS OF POWER STEERING. THERE IS SOMETHING VERY WRONG WITH THIS VAN. *TR
NHTSA ODI #10343048
NHTSA investigations
1DP14004 · Totally Integrated Power Module Failure
Opened Sep 25, 2014 · Closed Jul 24, 2015
Status: closed (inferred from source dates) · Electrical System
In a letter dated August 21, 2014, the Center for Auto Safety (CAS) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged failures associated with the Totally Integrated Power Module (TIPM) installed in Chrysler SUV?s, trucks, and vans beginning in the 2007 model year. The petitioner alleges that TIPM defects may result in engine stall, airbag non-deployment, failure of fuel pump shutoff resulting in unintended acceleration, fire, and other symptoms. On September 25, 2014, the Office of Defects Investigation (ODI) opened DP14-004 to evaluate the petition for a grant or deny decision. ODI analyzed complaint data provided by CAS as well as complaints submitted to ODI from consumers. In total, there were 296 complaints submitted by the petitioner in the original petition and five supplements, including 271 complaints related to the subject vehicles equipped with TIPM-7. Approximately 3 percent of CAS complaints are related to vehicles equipped with TIPM-6 and ODI?s review of these complaints did not identify any safety defect trends. ODI conducted a detailed review of complaints narratives submitted by CAS and consumers including careful analysis of vehicle repair histories, warranty claims obtained from the manufacturer and any available Customer Assistance Inquiry reports (CAIR). Analysis of the field data indicated that MY2011-2013 Jeep Grand Cherokee and Dodge Durango vehicles exhibited significantly higher complaint rates related to fuel pump relay (FPR) failures than other subject vehicles. In a September 3, 2014 letter to NHTSA, Chrysler submitted a Defect Information Report (DIR) identifying a defect in the FPR within the TIPM-7 which can result in a no start or stall condition in approximately 188,723 model year (MY) 2011 Jeep Grand Cherokee (WK) and Dodge Durango (WD) vehicles manufactured from January 5, 2010 through July 20, 2011 (14V-530).In a February 24, 2015 letter, Chrysler submitted a second DIR expanding the scope of the FPR defect condition to include an additional 338,216 MY 2012 through 2013 Jeep Grand Cherokee vehicles manufactured from September 17, 2010 through August 19, 2013 and MY 2012 through 2013 Dodge Durango vehicles manufactured from January 18, 2011 through August 19, 2013 (15V-115).ODI analysis of the CAS allegations of TIPM defects resulting in stall while driving, airbag non-deployment, unintended acceleration, fire and other faults identified a single defect condition related to 1 of over 60 different circuits in the TIPM assembly. The most common effect of this defect condition, related to the fuel pump relay, was a no-start concern, but it could also result in stall while driving (76 complaints). No valid evidence was presented in support of claims related to airbag non-deployment, unintended acceleration or fire resulting from TIPM faults and these claims were found to be wholly without merit based on review of the field data and design of the relevant systems and components.Except insofar as the petitioner's contentions relate to the defect condition addressed by the Chrysler recalls, the factual bases of the petitioner's contentions that any further investigation is necessary are unsupported. In our view, additional investigation is unlikely to result in a finding that a defect related to motor vehicle safety exists or a NHTSA order for the notification and remedy of a safety-related defect as alleged by the petitioner at the conclusion of the requested investigation. Therefore, in view of the need to allocate and prioritize NHTSA's limited resources to best accomplish the agency's safety mission, the petition is den