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2004 Dodge Caravan

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Dodge Caravan do not stand out strongly from the model-year median of 182.

About this comparison →

How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

50 reports with mileage · 15 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel/propulsion System. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 7 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports3 fire reports2 injury reports

Fuel System, Gasoline complaints

7 reports
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Mileage unknown · May 12, 2016
Engine And Engine CoolingFuel System, Gasoline

2004 DODGE CARAVAN. CONSUMER WRITES IN REGARDS TO FUEL TANK EXTENDED WARRANTY COVERAGE THAT APPLIES TO VEHICLE STALLING AFTER REFUELING. *SMD THE CONSUMER STATED THE VEHICLE BEGAN STALLING SHORTLY AFTER IT WAS PURCHASED AND HAS SINCE CONTINUED. THE STALLING OCCURRED AT HIGHWAY SPEEDS AND WHILE MAKING LEFT TURNS. ALSO, THE CH…

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2004 DODGE CARAVAN. CONSUMER WRITES IN REGARDS TO FUEL TANK EXTENDED WARRANTY COVERAGE THAT APPLIES TO VEHICLE STALLING AFTER REFUELING. *SMD THE CONSUMER STATED THE VEHICLE BEGAN STALLING SHORTLY AFTER IT WAS PURCHASED AND HAS SINCE CONTINUED. THE STALLING OCCURRED AT HIGHWAY SPEEDS AND WHILE MAKING LEFT TURNS. ALSO, THE CHECK ENGINE LIGHT ILLUMINATED. THE DEALER REPLACED THE EGR SENSOR.*JB

NHTSA ODI #10864907

Mileage unknown · Sep 4, 2014
Fuel System, Gasoline

2004 DODGE CARAVAN. CONSUMER WRITES IN REGARDS TO GAS GAUGE PROBLEMS. *SMD THE CONSUMER ALSO STATED THE VEHICLE IS LEAKING GAS.*JB

NHTSA ODI #10629757

172,874 miles · Nov 15, 2013
EngineFuel System, Gasoline

I WAS TRAVELING ON THE FREEWAY AT SPEED OR SLIGHTLY ABOVE WHEN MY GAS LIGHT WENT ON AND THE VAN STARTED TO SPUTTER. THEN THE ENGINE LIGHT WENT ON AND MY SPEED DECREASED TO APPX 40 MPH. I IMMEDIATELY GOT TO THE SIDE OF THE ROAD DURING RUSH HOUR AND CARS SPEEDING BY ME. IT WAS EXTREMELY DANGEROUS AND SCARY. A POLICE OFFICER ST…

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I WAS TRAVELING ON THE FREEWAY AT SPEED OR SLIGHTLY ABOVE WHEN MY GAS LIGHT WENT ON AND THE VAN STARTED TO SPUTTER. THEN THE ENGINE LIGHT WENT ON AND MY SPEED DECREASED TO APPX 40 MPH. I IMMEDIATELY GOT TO THE SIDE OF THE ROAD DURING RUSH HOUR AND CARS SPEEDING BY ME. IT WAS EXTREMELY DANGEROUS AND SCARY. A POLICE OFFICER STOPPED TO ASSIST ME AND TRY TO GET ME TOWED. I MADE IT TO THE NEXT GAS STATION. I ADDED GAS AND OIL. HOWEVER, DUE TO THE FACT THAT IT WAS SHAKING AND NOT ABLE TO MAKE IT ABOVE 40 MPH, I DECIDED TO HAVE IT TOWED HOME UNTIL A DECISION COULD BE MADE ABOUT WHAT TO DO. THE NEXT MORNING WE TOWED TO OUR MECHANIC AND IT WAS DISCOVERED THAT THE ENGINE DROPPED. THE BOLTS THAT HELD IT IN FAILED. I AM LUCKY. NOW WE HAVE THE ENGINE BACK UP IN PLACE AND ARE DETERMINING WHAT ELSE IS BROKEN DUE TO THIS FAILURE. *TR

NHTSA ODI #10552485

51,000 miles · Feb 21, 2013
Fuel System, GasolineFuel/propulsion System

MY FAMILY BEGAN NOTICING A GAS SMELL SEVERAL MONTHS AGO. IT WAS MORE NOTICEABLE WHEN EXITING THE VEHICLE AND WHEN IN A CLOSED GARAGE. AT FIRST I THOUGHT IT MIGHT BE FROM SOME GAS SPILL ON FUELING. I DID NOT SEE ANY LEAKS ON THE GROUND OR IN THE ENGINE AREA. I JUST HAD THE VAN SERVICED AT THE DEALER AND WAS TOLD THERE WAS A GAS…

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MY FAMILY BEGAN NOTICING A GAS SMELL SEVERAL MONTHS AGO. IT WAS MORE NOTICEABLE WHEN EXITING THE VEHICLE AND WHEN IN A CLOSED GARAGE. AT FIRST I THOUGHT IT MIGHT BE FROM SOME GAS SPILL ON FUELING. I DID NOT SEE ANY LEAKS ON THE GROUND OR IN THE ENGINE AREA. I JUST HAD THE VAN SERVICED AT THE DEALER AND WAS TOLD THERE WAS A GAS LEAK. UPON CLOSER INSPECTION IT APPEARS THERE IS A VERY SLOW LEAK (SEEPAGE) COMING AT THE CONNECTION OFF THE FUEL PUMP AND FUEL LINE. THIS LOOKS LIKE A TWIST-OFF CONNECTION. THE DEALER TOLD ME IT WOULD COST $96/HR TO PINPOINT AND DIAGNOSIS THE EXACT PROBLEM. I JUST FOUND ANOTHER PERSON ON THE WEB WITH THE EXACT SAME COMPLAINT. I HAVE NOT YET HAD AN "EXACT DIAGNOSIS" OR REPAIR MADE. *TR UPDATED 03/26/13*LJ THE CONSUMER STATED THE FUEL PUMP WAS INSPECTED AND REPLACED BY A LOCAL DEALER. THEY CONFIRMED THE PUMP WAS LEAKING THROUGH A CRACKED HOUSING. THE GAS TANK WAS STAINED BY THE FUEL LEAKING DOWN UPON IT.

NHTSA ODI #10499573

83,351 miles · Aug 22, 2011
Fuel System, Gasoline

THIS COMPLAINT IS ABOUT ANOTHER 2004 DODGE CARAVAN THAT STALLS AFTER FILLING UP THE TANK. THE PROBLEM IS THAT THE STALLING OCCURS WITHOUT WARNING-I.E. IN THE MIDDLE OF CROSSING AN INTERSECTION OR,SAY, PULLING OUT OF THE GAS STATION INTO TRAFFIC! SPOKE WITH CHRYSLER THIS MORNING ABOUT IT AND THEY SEEM OBLIVIOUS TO THE PROBLEM. …

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THIS COMPLAINT IS ABOUT ANOTHER 2004 DODGE CARAVAN THAT STALLS AFTER FILLING UP THE TANK. THE PROBLEM IS THAT THE STALLING OCCURS WITHOUT WARNING-I.E. IN THE MIDDLE OF CROSSING AN INTERSECTION OR,SAY, PULLING OUT OF THE GAS STATION INTO TRAFFIC! SPOKE WITH CHRYSLER THIS MORNING ABOUT IT AND THEY SEEM OBLIVIOUS TO THE PROBLEM. KIND OF HARD TO BELIEVE SINCE ALL YOU HAVE TO DO IS GOOGLE "CARAVAN STALLS AFTER FILLING UP" AND THERE ARE THOUSANDS OF COMPLAINTS ONLINE. MECHANICS ARE AWARE OF THE PROBLEM BUT THE GENERAL PUBLIC ONLY SEEMS TO BE AWARE AFTER THE OCCURRENCE! PLEASE TAKE SOME TIME TO CHECK INTO THIS BEFORE SOME LITTLE KID GETS HURT. *TR

NHTSA ODI #10420924

70,000 miles · Dec 22, 2010
Fuel System, Gasoline

THIS COMPLAINT IS FOR A 2004 DODGE CARAVAN THE PROBLEM OCCURS WHEN THE GAS TANK IS FILLED. THE VEHICLE STALLS AND RUNS ROUGH FOR SEVERAL MILES AND SOMETIMES MANY MORE. I BELIEVE THE DEFECT IS THE LIQUID/VAPOR VALVE BUILT INTO THE TOP OF THE FUEL TANK. IT FAILS AND ALLOWS FUEL INTO THE EVAC CANISTER AND VAPOR LINES WHICH COUL…

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THIS COMPLAINT IS FOR A 2004 DODGE CARAVAN THE PROBLEM OCCURS WHEN THE GAS TANK IS FILLED. THE VEHICLE STALLS AND RUNS ROUGH FOR SEVERAL MILES AND SOMETIMES MANY MORE. I BELIEVE THE DEFECT IS THE LIQUID/VAPOR VALVE BUILT INTO THE TOP OF THE FUEL TANK. IT FAILS AND ALLOWS FUEL INTO THE EVAC CANISTER AND VAPOR LINES WHICH COULD EXPLODE OR CAUSE A FIRE AS THEY ARE NOT DESIGNED TO HOLD GASOLINE. CHRYSLER SEEMS TO CARE LESS. I'M SURE WHEN PEOPLE START TO BURN TO DEATH SOMETHING WILL BE DONE. THANK YOU *TR

NHTSA ODI #10372112

38,200 miles · Apr 14, 2005
Fuel System, Gasoline

CONSUMER SMELLED GAS, THE PASSENGER BECAME ILL. CONSUMER PARKED THE VEHICLE AND A PASSERBY TOLD THE CONSUMER NOT TO START THE VEHICLE BECAUSE, GAS WAS ALL OVER THE STREET. THE VEHICLE WAS TOWED.*AK

NHTSA ODI #10117845

Official recalls

1

04V386000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Aug 5, 2004

ON CERTAIN MINIVANS EQUIPPED WITH 3.3 OR 3.8L V-6 ENGINE, THE UPPER POWER STEERING COOLER HOSE MAY SPLIT AND CAUSE A FLUID LEAK.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDER HOOD FIRE.

Remedy: DEALERS WILL REPLACE THE UPPER POWER STEERING COOLER HOSE. THIS RECALL BEGAN ON SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

DP14002 · Engine Stall After Refueling

Opened Sep 5, 2014 · Closed Apr 6, 2015

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly

This defect petition evaluates July 7, 2014 allegations from an owner of a model year (MY) 2007 Dodge Grand Caravan minivan that engine stall occurs in these vehicles without warning after refueling.The petitioner's vehicle is a Chrysler RS platform minivan.The RS platform includes MY 2003 through 2007 Dodge Grand Caravan, Dodge Caravan, Chrysler Town and Country and Chrysler Voyager minivans.NHTSA evaluated the petition by analyzing consumer complaints submitted to the Agency, analyzing field data, reviewing technical information provided in Chrysler's response to an Agency information request and testing an RS minivan identified by its owner as experiencing post-refuel engine stalls.After completing this evaluation, NHTSA has concluded that further investigation is unlikely to result in a finding that a defect related to motor vehicle safety exists.The stalls occurring in these vehicles only occur immediately after filling up the fuel tank and happen at low engine speeds. The failure rate is low, even after 8 to 13 years of the vehicles being in service, and there are no reports of crashes or injuries resulting from the stall condition.In the Agency's view, additional investigation is unlikely to result in finding the existence of a safety-related defect in the subject vehicles.Given the need to allocate and prioritize NHTSA's limited resources to best accomplish the Agency's safety mission, the petition is denied.This action does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency will take further action if warranted by future circumstances. More details concerning our review can be found in the Federal Register Notice for this action.The following 161 VOQs are included in the petition evaluation: 10209242, 10229468, 10240708, 10260923, 10275939, 10276532, 10296487, 10298175, 10328669, 10330144, 10346517, 10349789, 10354758, 10363689, 10372112, 10372368, 10372514, 10378031, 10379764, 10382938, 10387448, 10394063, 10398877, 10413918, 10418652, 10420924, 10427063, 10437525, 10445392, 10446902, 10470028, 10471249, 10473733, 10502231, 10503114, 10504260, 10509862, 10511988, 10512120, 10512385, 10512650, 10513147, 10538154, 10549841, 10551763, 10555188, 10555418, 10556754, 10565367, 10574012, 10574398, 10586555, 10587212, 10587559, 10593433, 10607841, 10607913, 10608922, 10615810, 10622468, 10628141, 10632112, 10632128, 10632172, 10632175, 10632231, 10632262, 10632266, 10632270, 10632305, 10632316, 10632326, 10632370, 10632385, 10632399, 10632492, 10632542, 10632765, 10632833, 10632928, 10633197, 10633281, 10633409, 10633421, 10633483, 10633507, 10637752, 10637804, 10637950, 10637975, 10638032, 10638289, 10638290, 10638401, 10638968, 10639218, 10639623, 10641157, 10641603, 10641614, 10641836, 10644339, 10644705, 10649713, 10649895, 10649932, 10650313, 10652590, 10653147, 10653783, 10654533, 10655226, 10658900, 10659679, 10660320, 10662588, 10662645, 10662662, 10663473, 10667056, 10667437, 10668081, 10668094, 10668131, 10668612, 10668969, 10668970, 10669584, 10669678, 10669729, 10669775, 10669866, 10669895, 10669992, 10670422, 10670506, 10676348, 10676732, 10677120, 10679795, 10679934, 10680057, 10680290, 10680342, 10680714, 10681512, 10682584, 10682906, 10683022, 10683114, 10683549, 10683620, 10683697, 10683743, 10689898, 10690761, 10691284, 10691556, 10691751, 10693061, 10694300