IllustrationINTERMITTENT HORN TURNING ON. CLOCKSPRING WAS REPLACED ALONG WITH FRONT CONTROL MODULE. THEY THINK HORNPAD IS AT FAULT AND WILL FURTHER SHORT CLOCKSPRING AND FRONT CONTROL MODULE
2004 Dodge Caravan
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2004 Dodge Caravan do not stand out strongly from the model-year median of 182.
About this comparison →How this year compares
Owner complaints by model year
Compare all Caravan years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
70–25K
1225–50K
1050–75K
575–100K
11100–150K
5150K+
50 reports with mileage · 15 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Fuel/propulsion System. Review the 12 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 7 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
2 crash reports3 fire reports2 injury reports
Electrical System complaints
8 reportsWHEN I CHANGED MY VEHICLE BATTERY TO A NEW ONE THE GAS ONLY DROPS TO A HALF A TANK ITS WILL NOT GO DOWN TO EMPTY BUT MY LOW FUEL LIGHT WORKS STILL MY GAS GAUGE DOES NOT. HOW DO I FIX IT OR RESET IT. *TR
MYSTERIOUSLY MY HEADLIGHTS STOPPED WORKING LAST NIGHT. HAD TO DRIVE HOME IN THE DARK WHICH WAS VERY DANGEROUS. AS WELL AS MY WINDSHIELD WASHER FLUID PUMP WILL NOT TURN ON. THIS SEEMS TO BE A RECURRING PROBLEM WITH THIS MAKE AND YEAR. WHY HASN'T DODGE DONE A RECALL IT SEEMS TO BE THE PROBLEM IS FAR TOO WIDESPREAD AND COMMON IN TH…
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MYSTERIOUSLY MY HEADLIGHTS STOPPED WORKING LAST NIGHT. HAD TO DRIVE HOME IN THE DARK WHICH WAS VERY DANGEROUS. AS WELL AS MY WINDSHIELD WASHER FLUID PUMP WILL NOT TURN ON. THIS SEEMS TO BE A RECURRING PROBLEM WITH THIS MAKE AND YEAR. WHY HASN'T DODGE DONE A RECALL IT SEEMS TO BE THE PROBLEM IS FAR TOO WIDESPREAD AND COMMON IN THESE VANS. *TR
WHEN DRIVING DOWN THE INTERSTATE AT 60MPH THE WINDSHIELD WIPERS TURNED ON ALL BY THEMSELVES AND WOULD NOT SHUT OFF EVEN WHEN WE STOPPED AND TURNED THE VAN CONPLETELY OFF THEY WERE STILL GOING. EVERYTHING WAS POSITIONED ON OFF THERE WAS NO POWER ON IN THE VAN AT ALL. *TR
THE ISSUE IS WITH THE DODGE CARAVANS 2004 ECM'S, THERE ARE NUMEROUS COMPLAINTS OF THESE PARTS GOING OUT ON THESE VANS. I JUST HAD MINE GO OUT ON MY WAY TO OSU HOSPITAL TWO HOURS AWAY FROM HOME. THERE WAS NO WARNING AT ALL ONE MIN MY VAN IS FINE THE NEXT IT JERKED,ENGINE LIGHT COMES ON AND VAN DROPS IN LOW GEAR AND WILL NOT SHIFT…
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THE ISSUE IS WITH THE DODGE CARAVANS 2004 ECM'S, THERE ARE NUMEROUS COMPLAINTS OF THESE PARTS GOING OUT ON THESE VANS. I JUST HAD MINE GO OUT ON MY WAY TO OSU HOSPITAL TWO HOURS AWAY FROM HOME. THERE WAS NO WARNING AT ALL ONE MIN MY VAN IS FINE THE NEXT IT JERKED,ENGINE LIGHT COMES ON AND VAN DROPS IN LOW GEAR AND WILL NOT SHIFT. HAD TESTED BY DEALER WITH SIMULATOR AND IT WAS THE ECM, I DID SOME CHECKING TO SEE IF THERE WAS A RECALL,TO MY SURPRISE NO RECALL BUT THIS IS A KNOWN PROBLEM WITH THESE VANS. THE ISSUE IS: IF KNOWN PROBLEM AND THE REPAIR PRICE IS VERY COSTLY WHY HAS THERE NOT BEEN A RECALL? IN MY CASE THERE WAS NO ACCIDENT THANKFULLY, NOW HAD WE NOT BEEN IN TRAFFIC THAT WAS SLOW MOVING WE WOULD HAVE FOR SURE CAUSED ACCIDENT WHEN IT DROPPED IN TO LOW GEAR. THESE VANS A NORMALLY USED FOR FAMILIES AND MOST OF US CAN NOT AFFORD THE PRICE IT COST TO HAVE OUR VAN FIXED. I MYSELF DID ALOT OF CHECKING AROUND ON THIS ISSUE BEFORE EVEN CONSIDERING TO FILE THIS AND DECIDED THAT WE AS THE OWNERS SHOULD NOT HAVE TO PAY FOR A VERY WELL KNOWN PROBLEM WITH THESE VANS IT SHOULD BE THE MAKERS RESPONSIBILITY TO DO A RECALL AND FIX IT. THE PART ALONE WAS TO COST $750.00, TEST DONE TO SEE IF THAT'S WHAT IT WAS COST $140.00 AND GRAND TOTAL WITH LABOR $1200.00 NOW THANKFUL I HAD THE RESOURCES TO GET THIS BUT TO THOSE OF US WHO DO NOT THEY ARE OUT OF FAMILY TRANSPORTATION. THANK YOU FOR YOUR ATTENTION IN THIS MATTER. *TR
TL*THE CONTACT OWNS A 2004 DODGE CARAVAN. WHILE THE VEHICLE WAS PARKED, THE CONTACT ATTEMPTED TO USE THE HORN, BUT IT DID NOT WORK. APPROXIMATELY FOUR DAYS AFTER THE HORN FAILURE, THE AIR CONDITIONING FAILED AS WELL. THE CONTACT SUFFERS FROM A HEALTH CONDITION AND HAS BEEN FORCED TO MONITOR HER VITALS TWICE A DAY DUE TO THE F…
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TL*THE CONTACT OWNS A 2004 DODGE CARAVAN. WHILE THE VEHICLE WAS PARKED, THE CONTACT ATTEMPTED TO USE THE HORN, BUT IT DID NOT WORK. APPROXIMATELY FOUR DAYS AFTER THE HORN FAILURE, THE AIR CONDITIONING FAILED AS WELL. THE CONTACT SUFFERS FROM A HEALTH CONDITION AND HAS BEEN FORCED TO MONITOR HER VITALS TWICE A DAY DUE TO THE FAILURE. APPROXIMATELY TWO DAYS LATER, THE RADIO FAILED AND THE INSTRUMENT PANEL LIGHTS ILLUMINATED. THERE WERE NO WARNING INDICATORS PRIOR TO THE FAILURES. THE MANUFACTURER HAS NOT BEEN NOTIFIED AND THE VEHICLE HAS NOT BEEN REPAIRED. THE CURRENT MILEAGE WAS 40,000 AND FAILURE MILEAGE WAS 37,000.
DT*: THE CONTACT STATED THE WIPERS AND HORN INTERMITTENTLY MALFUNCTION. WHILE THIS OCCURRED THE HORN BLEW AND THE HEADLIGHTS FLICKERED. ALTHOUGH SEVERAL INSPECTIONS HAVE BEEN MADE, THE DEALER CAN NOT DUPLICATE THE PROBLEM.
CONSUMER COMPLAINED THAT VEHICLE SHUT OFF WHEN TOUCHING THE KEY IN THE IGNITION. CONSUMER NEARLY GOT TRAMPLED BY A 18 WHEELER LAST TIME WHEN VEHICLE SUDDENLY SHUT OFF. CONSUMER STATED THIS WAS DANGEROUS, AND THERE WAS NO SOLUTION FOR IT. CONSUMER TOOK THE VEHICLE TO THE DEALER, AND WAS TOLD BY DEALER THEY DID NOT KN…
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CONSUMER COMPLAINED THAT VEHICLE SHUT OFF WHEN TOUCHING THE KEY IN THE IGNITION. CONSUMER NEARLY GOT TRAMPLED BY A 18 WHEELER LAST TIME WHEN VEHICLE SUDDENLY SHUT OFF. CONSUMER STATED THIS WAS DANGEROUS, AND THERE WAS NO SOLUTION FOR IT. CONSUMER TOOK THE VEHICLE TO THE DEALER, AND WAS TOLD BY DEALER THEY DID NOT KNOW HOW TO REPAIR THE PROBLEM.*AK
Official recalls
104V386000 · Steering:hydraulic Power Assist:hose, Piping, And Connections
Aug 5, 2004
ON CERTAIN MINIVANS EQUIPPED WITH 3.3 OR 3.8L V-6 ENGINE, THE UPPER POWER STEERING COOLER HOSE MAY SPLIT AND CAUSE A FLUID LEAK.
Consequence & remedy
Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDER HOOD FIRE.
Remedy: DEALERS WILL REPLACE THE UPPER POWER STEERING COOLER HOSE. THIS RECALL BEGAN ON SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1DP14002 · Engine Stall After Refueling
Opened Sep 5, 2014 · Closed Apr 6, 2015
Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly
This defect petition evaluates July 7, 2014 allegations from an owner of a model year (MY) 2007 Dodge Grand Caravan minivan that engine stall occurs in these vehicles without warning after refueling.The petitioner's vehicle is a Chrysler RS platform minivan.The RS platform includes MY 2003 through 2007 Dodge Grand Caravan, Dodge Caravan, Chrysler Town and Country and Chrysler Voyager minivans.NHTSA evaluated the petition by analyzing consumer complaints submitted to the Agency, analyzing field data, reviewing technical information provided in Chrysler's response to an Agency information request and testing an RS minivan identified by its owner as experiencing post-refuel engine stalls.After completing this evaluation, NHTSA has concluded that further investigation is unlikely to result in a finding that a defect related to motor vehicle safety exists.The stalls occurring in these vehicles only occur immediately after filling up the fuel tank and happen at low engine speeds. The failure rate is low, even after 8 to 13 years of the vehicles being in service, and there are no reports of crashes or injuries resulting from the stall condition.In the Agency's view, additional investigation is unlikely to result in finding the existence of a safety-related defect in the subject vehicles.Given the need to allocate and prioritize NHTSA's limited resources to best accomplish the Agency's safety mission, the petition is denied.This action does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency will take further action if warranted by future circumstances. More details concerning our review can be found in the Federal Register Notice for this action.The following 161 VOQs are included in the petition evaluation: 10209242, 10229468, 10240708, 10260923, 10275939, 10276532, 10296487, 10298175, 10328669, 10330144, 10346517, 10349789, 10354758, 10363689, 10372112, 10372368, 10372514, 10378031, 10379764, 10382938, 10387448, 10394063, 10398877, 10413918, 10418652, 10420924, 10427063, 10437525, 10445392, 10446902, 10470028, 10471249, 10473733, 10502231, 10503114, 10504260, 10509862, 10511988, 10512120, 10512385, 10512650, 10513147, 10538154, 10549841, 10551763, 10555188, 10555418, 10556754, 10565367, 10574012, 10574398, 10586555, 10587212, 10587559, 10593433, 10607841, 10607913, 10608922, 10615810, 10622468, 10628141, 10632112, 10632128, 10632172, 10632175, 10632231, 10632262, 10632266, 10632270, 10632305, 10632316, 10632326, 10632370, 10632385, 10632399, 10632492, 10632542, 10632765, 10632833, 10632928, 10633197, 10633281, 10633409, 10633421, 10633483, 10633507, 10637752, 10637804, 10637950, 10637975, 10638032, 10638289, 10638290, 10638401, 10638968, 10639218, 10639623, 10641157, 10641603, 10641614, 10641836, 10644339, 10644705, 10649713, 10649895, 10649932, 10650313, 10652590, 10653147, 10653783, 10654533, 10655226, 10658900, 10659679, 10660320, 10662588, 10662645, 10662662, 10663473, 10667056, 10667437, 10668081, 10668094, 10668131, 10668612, 10668969, 10668970, 10669584, 10669678, 10669729, 10669775, 10669866, 10669895, 10669992, 10670422, 10670506, 10676348, 10676732, 10677120, 10679795, 10679934, 10680057, 10680290, 10680342, 10680714, 10681512, 10682584, 10682906, 10683022, 10683114, 10683549, 10683620, 10683697, 10683743, 10689898, 10690761, 10691284, 10691556, 10691751, 10693061, 10694300