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2004 Chrysler Town And Country

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Chrysler Town And Country do not stand out strongly from the model-year median of 216.5.

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When problems were reported

Mileage at the reported incident

146 reports with mileage · 21 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel/propulsion System. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

9 crash reports5 fire reports7 injury reports

Fuel System, Gasoline complaints

25 reports
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50,000 miles · Mar 4, 2011
Fuel System, Gasoline

MY 2004 CHRYSLER TOWN & COUNTRY MINIVAN STALLS EVERYTIME AFTER I GET GAS. I HAVE TRIED FUELING UP WHEN MY TANK IS HALF EMPTY INSTEAD OF CLOSE TO EMPTY AND NOTHING SEEMS TO MAKE A DIFFERENCE. THIS IS BECOMING INCREASINGLY DANGEROUS AS I DON'T DARE DRIVE FAR AFTER FUELING UP. ONE TIME I WAS TURNING THE CORNER AND MY CAR DIED AND I…

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MY 2004 CHRYSLER TOWN & COUNTRY MINIVAN STALLS EVERYTIME AFTER I GET GAS. I HAVE TRIED FUELING UP WHEN MY TANK IS HALF EMPTY INSTEAD OF CLOSE TO EMPTY AND NOTHING SEEMS TO MAKE A DIFFERENCE. THIS IS BECOMING INCREASINGLY DANGEROUS AS I DON'T DARE DRIVE FAR AFTER FUELING UP. ONE TIME I WAS TURNING THE CORNER AND MY CAR DIED AND I COULD NOT STEER THE VEHICLE AND ENDED UP ON THE WRONG SIDE OF THE ROAD. THANK GOD NO ONE WAS ON THE OTHER SIDE OR I WOULD HAVE BEEN IN A SERIOUS ACCIDENT AND WHO KNOWS WHAT THE EXTENT OF THE INJURY WOULD BE! I HAVE TO MAKE SURE I GO STRAIGHT HOME AFTER GETTING GAS DUE TO THE SERIOUS OF THIS PROBLEM. AFTER I GO HOME AND SHUT THE VEHICLE OFF AND USE IT THE NEXT DAY IT DOES NOT STALL. I HAVE TRIED TURNING THE VEHICLE OFF AFTER FUELING AND RESTARTING IT AND IT STILL STALLS. THIS SHOULD NOT BE HAPPENING AS I ONLY HAVE 60,000 MILES ON MY VEHICLE AND HAVE ALWAYS MAINTAINED IT. MY DEALERSHIP IS OUT OF BUSINESS SO I CAN'T EVEN ADDRESS THE ISSUE WITH THEM. THIS IS EXTREMELY UPSETTING AND SO AGGRAVATING AND MAKES NO SENSE AT ALL. WHAT CAN I DO AND WHO WILL HELP ME. I AM NOT THE ONLY ONE WITH THIS PROBLEM , IT SEEMS TO BE WIDESPREAD. I DON'T FEEL I SHOULD HAVE TO PAY FOR THIS TO BE FIXED AS OBVIOUSLY THERE IS AN ISSUE WITH THIS MODEL. THIS HAS BEEN HAPPENING FOR APPROXIMATELY 6 TO 8 MONTHS ALTHOUGH IT COULD BE LONGER I HAVE LOST TRACK IT HAS HAPPENED SO OFTEN. I HAVE REALLY COME TO DREAD WHEN I NEED GAS. *TR

NHTSA ODI #10386507

126,300 miles · Mar 2, 2011
Engine And Engine CoolingFuel System, Gasoline

AFTER REFILLING THE TANK AT ANY GAS STATION AND RESTARTING THE VEHICLE, IT RUNS ROUGH AND STALLS. THE STALL CAN OCCUR ANYTIME FROM RIGHT AFTER THE ENGINE RESTART OR UP TO 5 MINUTES AFTER RESTART. THE CAR HAS STALLED IN THE GAS STATION ON NUMEROUS OCCASIONS SINCE FIRST NOTICED IN DEC 2010 AND SEVERAL TIMES ON THE ROAD IN TRAFF…

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AFTER REFILLING THE TANK AT ANY GAS STATION AND RESTARTING THE VEHICLE, IT RUNS ROUGH AND STALLS. THE STALL CAN OCCUR ANYTIME FROM RIGHT AFTER THE ENGINE RESTART OR UP TO 5 MINUTES AFTER RESTART. THE CAR HAS STALLED IN THE GAS STATION ON NUMEROUS OCCASIONS SINCE FIRST NOTICED IN DEC 2010 AND SEVERAL TIMES ON THE ROAD IN TRAFFIC. A WEB SEARCH INDICATED THAT THERE WAS AN APPARENT ISSUE WITH THE VEHICLES FUEL TANK AND "PURGE" VALVE. I FOUND DOZENS & DOZENS OF COMPLAINTS. THIS SEEMS TO FIT INTO A SAFETY RECALL CATEGORY. PLEASE INVESTIGATE

NHTSA ODI #10387448

20,000 miles · Feb 16, 2011
Fuel System, Gasoline

VEHICLE STALLS AFTER FILLING WITH GAS. I UNDERSTAND THIS IS A FUEL, VAPOR, WATER SEPARATOR THAT SITS ON TOP OF THE GAS TANK. I STARTED HAVING THIS PROBLEM IN EARLY 2006. I'VE PUT UP WITH IT AND NOT LEFT THE GAS STATION UNTIL THE ENGINE WAS RUNNING PROPERLY. ONCE I NEARLY HAD AN ACCIDENT WHEN ENTERING AN INTERSTATE ENTRANCE R…

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VEHICLE STALLS AFTER FILLING WITH GAS. I UNDERSTAND THIS IS A FUEL, VAPOR, WATER SEPARATOR THAT SITS ON TOP OF THE GAS TANK. I STARTED HAVING THIS PROBLEM IN EARLY 2006. I'VE PUT UP WITH IT AND NOT LEFT THE GAS STATION UNTIL THE ENGINE WAS RUNNING PROPERLY. ONCE I NEARLY HAD AN ACCIDENT WHEN ENTERING AN INTERSTATE ENTRANCE RAMP AND THE VEHICLE STALLED. THIS IS A DANGEROUS SITUATION AND SHOULD BE CORRECTED WITH A RECALL. SOMETIMES IT IS HARD TO REMEMBER WHAT NEEDS TO BE DONE AFTER GASSING UP. *TR

NHTSA ODI #10382938

78,000 miles · Jan 31, 2011
Fuel System, Gasoline

2004 CHRYSLER TOWN AND COUNTRY VAN. AFTER ALMOST EVERY GAS FILL UP, AS YOU PULL INTO TRAFFIC, WITHIN SECONDS THE VEHICLE BEGINS TO STALL, CAUSING IT TO JERK VIOLENTLY WITH THE ENGINE STOPPING. VERY DANGEROUS IN TRAFFIC AS WE WERE ALMOST IN SEVERAL TRAFFIC CRASHES. WILL STALL SEVERAL TIMES IN A ROW. VAN WILL EVENTUALLY START …

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2004 CHRYSLER TOWN AND COUNTRY VAN. AFTER ALMOST EVERY GAS FILL UP, AS YOU PULL INTO TRAFFIC, WITHIN SECONDS THE VEHICLE BEGINS TO STALL, CAUSING IT TO JERK VIOLENTLY WITH THE ENGINE STOPPING. VERY DANGEROUS IN TRAFFIC AS WE WERE ALMOST IN SEVERAL TRAFFIC CRASHES. WILL STALL SEVERAL TIMES IN A ROW. VAN WILL EVENTUALLY START AND WILL EVENTUALLY GO, USUALLY SHAKING A FEW SECONDS LONGER. THIS APPEARS TO BE A COMMON PROBLEM IN THESE VANS. WAS INFORMED IT IS RELATED TO THE VAPOR/LIQUID SEPARATOR VALVE AT THE TOP OF THE FUEL TANK. THERE IS NOT A SIMPLE FIX EXCEPT FOR AN EXPENSIVE REPLACEMENT OF THE GAS TANK. SINCE THIS IS SUCH A COMMON PROBLEM, I FEEL THIS IS A DANGEROUS DEFECT AND SHOULD BE REPLACED BY A RECALL. LAST INCIDENT AROUND JANUARY 16, 2911. *TR

NHTSA ODI #10379764

45,000 miles · Jan 23, 2011
Fuel System, Gasoline

MY 2004 CHRYSLER TOWN AND COUNTRY LIMITED 3.8L 2WD VEHICLE STALLS AND ENGINE FAILS AFTER FILLING UP GASOLINE TANK. SEVERAL OCCASIONS OCCURRED WHILE VEHICLE WAS MOVING ALMOST CAUSING ME TO HAVE AN ACCIDENT.*LN

NHTSA ODI #10378365

Mileage unknown · Dec 25, 2010
Fuel System, Gasoline

2004 CHRYSLER TOWN AND COUNTRY...AFTER FUELING THE VEHICLE THE ENGINE STALLS. THIS HAPPENS USUALLY WHEN THE FUEL TANK WAS NEARING EMPTY THAN AFTER THE TANK IS FILLED. WHEN THE FUEL TANK IS HALF FULL AND THE VEHICLE IS REFUELED EITHER NOTHING HAPPENS OR THERE IS SLIGHT STUTTER IN THE VEHICLE. *TR

NHTSA ODI #10372368

105,000 miles · Nov 2, 2010
Fuel System, Gasoline

2004 CHRYSLER TOWN & COUNTRY STALLS AND DIES AFTER FILLING UP THE GAS TANK. THIS HAPPENS EVERY TIME WE FILL UP THE VAN. MY WIFE WAS DRIVING MY 3YR OLD TO PRESCHOOL TODAY AND IT DIED ON HER SEVERAL TIMES WHEN PULLING OUT INTO TRAFFIC. THIS IS A VERY DANGEROUS PROBLEM. EVIDENTLY IT IS A COMMON ISSUE, AND THE REPAIR IS REPLACING TH…

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2004 CHRYSLER TOWN & COUNTRY STALLS AND DIES AFTER FILLING UP THE GAS TANK. THIS HAPPENS EVERY TIME WE FILL UP THE VAN. MY WIFE WAS DRIVING MY 3YR OLD TO PRESCHOOL TODAY AND IT DIED ON HER SEVERAL TIMES WHEN PULLING OUT INTO TRAFFIC. THIS IS A VERY DANGEROUS PROBLEM. EVIDENTLY IT IS A COMMON ISSUE, AND THE REPAIR IS REPLACING THE ENTIRE FUEL TANK. *TR

NHTSA ODI #10363689

482,000 miles · Aug 24, 2010
Electrical SystemFuel System, Gasoline

VAN STALLS AFTER FILLUPS. LOSE POWER AND CONTROL OF VAN WHEN ACCELERATING ONTO ROAD. VERY DANGEROUS. THIS IS A COMMON PROBLEM WITH THESE MINI VANS. CHECK THE INTERNET AND YOU WILL SEE. I AM NOT SURE WHAT TO DO. *TR

NHTSA ODI #10351410

72,496 miles · Jul 31, 2010
Fuel System, Gasoline

I HAVE A 2004 CHRYSLER TOWN AND COUNTRY MINI VAN. FOR THE LAST 30,000 MILES EVERYTIME I FILL UP WITH GAS THE ENGINE WILL EITHER GO THROUGH SOME MAJOR HESITATIONS OR IN MANY CASES IT WILL STALL WITHIN THE FIRST FEW MINUTES OF DRIVING, OR IF I HAVE TO COME TO A STOP SHORTLY AFTER I REFUELED. THE VAN WILL RESTART, (WITH SOME EFFOR…

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I HAVE A 2004 CHRYSLER TOWN AND COUNTRY MINI VAN. FOR THE LAST 30,000 MILES EVERYTIME I FILL UP WITH GAS THE ENGINE WILL EITHER GO THROUGH SOME MAJOR HESITATIONS OR IN MANY CASES IT WILL STALL WITHIN THE FIRST FEW MINUTES OF DRIVING, OR IF I HAVE TO COME TO A STOP SHORTLY AFTER I REFUELED. THE VAN WILL RESTART, (WITH SOME EFFORT) AND WILL NOT STALL AGAIN UNTIL AFTER THE NEXT REFUELING. SPOKE TO SEVERAL MECHANICS CONCERNING THIS PROBLEM AND THEY INDICATED THAT THE ROLL-OVER SWITCH LOCATED IN THE TANK MAY BE DEFECTIVE, MAY HAVE BEEN SPLASHED/FLOODED WITH FUEL, OR THE TANK WAS OVER FILLED. TO REPAIR THE PROBLEM I WAS TOLD I NEEDED TO REPLACE THE FUEL TANK SINCE THE SWITCH ITSELF IS NOT A SERVICEABLE ITEM. *TR

NHTSA ODI #10346517

120,000 miles · Mar 3, 2010
Fuel System, Gasoline

AFTER FILLING UP WITH GAS, THE VEHICLE GREATLY HESITATES AND SOMETIMES STALLS. THIS HAS PUT US IN DANGEROUS SITUATIONS IN TRAFFIC. A FEW MINUTES AFTER THE FILL UP, AND THROUGH THE TANK OF GAS IT RUNS FINE. THIS HAS HAPPENED SEVERAL TIMES AND IS NOT CORRECTED. *TR

NHTSA ODI #10316028

Official recalls

1

04V386000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Aug 5, 2004

ON CERTAIN MINIVANS EQUIPPED WITH 3.3 OR 3.8L V-6 ENGINE, THE UPPER POWER STEERING COOLER HOSE MAY SPLIT AND CAUSE A FLUID LEAK.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDER HOOD FIRE.

Remedy: DEALERS WILL REPLACE THE UPPER POWER STEERING COOLER HOSE. THIS RECALL BEGAN ON SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

DP14002 · Engine Stall After Refueling

Opened Sep 5, 2014 · Closed Apr 6, 2015

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly

This defect petition evaluates July 7, 2014 allegations from an owner of a model year (MY) 2007 Dodge Grand Caravan minivan that engine stall occurs in these vehicles without warning after refueling.The petitioner's vehicle is a Chrysler RS platform minivan.The RS platform includes MY 2003 through 2007 Dodge Grand Caravan, Dodge Caravan, Chrysler Town and Country and Chrysler Voyager minivans.NHTSA evaluated the petition by analyzing consumer complaints submitted to the Agency, analyzing field data, reviewing technical information provided in Chrysler's response to an Agency information request and testing an RS minivan identified by its owner as experiencing post-refuel engine stalls.After completing this evaluation, NHTSA has concluded that further investigation is unlikely to result in a finding that a defect related to motor vehicle safety exists.The stalls occurring in these vehicles only occur immediately after filling up the fuel tank and happen at low engine speeds. The failure rate is low, even after 8 to 13 years of the vehicles being in service, and there are no reports of crashes or injuries resulting from the stall condition.In the Agency's view, additional investigation is unlikely to result in finding the existence of a safety-related defect in the subject vehicles.Given the need to allocate and prioritize NHTSA's limited resources to best accomplish the Agency's safety mission, the petition is denied.This action does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency will take further action if warranted by future circumstances. More details concerning our review can be found in the Federal Register Notice for this action.The following 161 VOQs are included in the petition evaluation: 10209242, 10229468, 10240708, 10260923, 10275939, 10276532, 10296487, 10298175, 10328669, 10330144, 10346517, 10349789, 10354758, 10363689, 10372112, 10372368, 10372514, 10378031, 10379764, 10382938, 10387448, 10394063, 10398877, 10413918, 10418652, 10420924, 10427063, 10437525, 10445392, 10446902, 10470028, 10471249, 10473733, 10502231, 10503114, 10504260, 10509862, 10511988, 10512120, 10512385, 10512650, 10513147, 10538154, 10549841, 10551763, 10555188, 10555418, 10556754, 10565367, 10574012, 10574398, 10586555, 10587212, 10587559, 10593433, 10607841, 10607913, 10608922, 10615810, 10622468, 10628141, 10632112, 10632128, 10632172, 10632175, 10632231, 10632262, 10632266, 10632270, 10632305, 10632316, 10632326, 10632370, 10632385, 10632399, 10632492, 10632542, 10632765, 10632833, 10632928, 10633197, 10633281, 10633409, 10633421, 10633483, 10633507, 10637752, 10637804, 10637950, 10637975, 10638032, 10638289, 10638290, 10638401, 10638968, 10639218, 10639623, 10641157, 10641603, 10641614, 10641836, 10644339, 10644705, 10649713, 10649895, 10649932, 10650313, 10652590, 10653147, 10653783, 10654533, 10655226, 10658900, 10659679, 10660320, 10662588, 10662645, 10662662, 10663473, 10667056, 10667437, 10668081, 10668094, 10668131, 10668612, 10668969, 10668970, 10669584, 10669678, 10669729, 10669775, 10669866, 10669895, 10669992, 10670422, 10670506, 10676348, 10676732, 10677120, 10679795, 10679934, 10680057, 10680290, 10680342, 10680714, 10681512, 10682584, 10682906, 10683022, 10683114, 10683549, 10683620, 10683697, 10683743, 10689898, 10690761, 10691284, 10691556, 10691751, 10693061, 10694300