ENGINE STALLED AFTER REFUELING. THIS CAUSED MY WIFE TO PANIC WITH 4 KIDS IN THE VAN, AND IT WAS DIFFICULT TO RESTART ON A BUSY ROAD DURING RUSH HOUR. *TR
2004 Chrysler Town And Country
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2004 Chrysler Town And Country do not stand out strongly from the model-year median of 216.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all Town And Country years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
146 reports with mileage · 21 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Fuel/propulsion System. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
16 reportsAFTER FILLING MY 2004 T&C MINI VAN WITH GAS, I PULLED OUT ONTO THE STREET AND DROVE LESS THAN 2 BLOCKS WHEN TURNING A CORNER I LOST ALL POWER WHEN THE ENGINE DIED SUDDENLY AND COULD NOT STEER VERY WELL AND WAS ALMOST HIT BY ONCOMING TRAFFIC. HAD TO STOP PUT IN PARK AND ABLE TO START AND DRIVE AWAY. *TR
TL* THE CONTACT OWNS A 2004 CHRYSLER TOWN AND COUNTRY. THE CONTACT WAS DRIVING 25 MPH WHEN THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE CONTACT THEN NOTICED THAT THE TEMPERATURE GAUGE WAS INDICATING THAT THE VEHICLE WAS OVERHEATING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS ADVISED TO THE CONTACT THAT THE …
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TL* THE CONTACT OWNS A 2004 CHRYSLER TOWN AND COUNTRY. THE CONTACT WAS DRIVING 25 MPH WHEN THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE CONTACT THEN NOTICED THAT THE TEMPERATURE GAUGE WAS INDICATING THAT THE VEHICLE WAS OVERHEATING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS ADVISED TO THE CONTACT THAT THE ENGINE OIL HAD BECOME TOO HOT AND WAS CLOGGING THE CATALYTIC CONVERTER. THE MANUFACTURER WAS CONTACTED AND MADE AWARE OF THE FAILURE BUT OFFERED NO ASSISTANCE TO THE CONTACT. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 90,000 AND THE CURRENT MILEAGE WAS 105,000.
MY VAN COMPLETELY SHUT DOWN AFTER I FILLED THE TANK WITH GAS. I DIDN'T KNOW WHAT HAPPEND BUT I HAD NO POWER TO STEER TO THE SIDE OF THE ROAD AND HAD TO TURN OFF THE ENGINE AND TRY TO RESTART IT SEVERAL TIMES BEFORE IT STARTED AGAIN. I HAVE HAD THIS PROBLEM EVERY TIME I FILL THE TANK, FROM ANY LEVEL OF GAS. IF I CAN LEAVE THE …
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MY VAN COMPLETELY SHUT DOWN AFTER I FILLED THE TANK WITH GAS. I DIDN'T KNOW WHAT HAPPEND BUT I HAD NO POWER TO STEER TO THE SIDE OF THE ROAD AND HAD TO TURN OFF THE ENGINE AND TRY TO RESTART IT SEVERAL TIMES BEFORE IT STARTED AGAIN. I HAVE HAD THIS PROBLEM EVERY TIME I FILL THE TANK, FROM ANY LEVEL OF GAS. IF I CAN LEAVE THE GAS STATION AND TRAVEL TO .7 MILES WITH CONSTANT PRESSURE ON THE GAS PEDAL, IT SOMETIMES WON'T DIE. IF I HAVE TO BRAKE, THE ENGINE COMPLETELY CHOKES OUT. I HAVE TAKEN IT BACK TO THE SERVICE DEPARTMENT AND THEY SAID THEY COULDN'T FIX IT BECAUSE THEY NEEDED TO BE ABLE TO FILL IT TO SEE IT HAPPEN AND THEY WEREN'T GOING TO DO THAT. FINALLY AFTER A YEAR OF THIS PROBLEM AND A MULTITUDE OF OTHERS, I CALLED CHRYSLER USA AND ALL OF THE SUDDEN, I HAD A MANAGER AT THE SERVICE DEPARTMENT VOLUNTEER TO RIDE WITH ME TO SEE IT HAPPEN. SURE ENOUGH IT DID AND THEY HAD TO REPLACE THE ENTIRE FUEL TANK AND FUEL LINE...... *JS
ENGINE STALLS EACH TIME THE FUEL TANK IS FILLED. THIS HAPPENS ONLY ONCE PER FILL UP AND ONLY AFTER LEAVING THE FUEL STATION AND ENTERING THE ADJACENT ROADWAY. THIS IS A DANGEROUS CONDITION AS THERE IS NO WARNING AND NO POWER TO STEER AND PULL OFF THE ROAD TO RE-START. RE-STARTING CAN TAKE A WHILE TO ACHIEVE IN TRAFFIC. THIS IS A…
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ENGINE STALLS EACH TIME THE FUEL TANK IS FILLED. THIS HAPPENS ONLY ONCE PER FILL UP AND ONLY AFTER LEAVING THE FUEL STATION AND ENTERING THE ADJACENT ROADWAY. THIS IS A DANGEROUS CONDITION AS THERE IS NO WARNING AND NO POWER TO STEER AND PULL OFF THE ROAD TO RE-START. RE-STARTING CAN TAKE A WHILE TO ACHIEVE IN TRAFFIC. THIS IS A DANGEROUS DEFECT APPARENTLY REQUIRING REPLACEMENT OF THE ENTIRE FUEL TANK? WHY IS CHRYSLER NOT REQUIRED TO RECALL THESE VEHICLES AS IT IS A VERY COMMON AND DANGEROUS FAILURE? *KB
TL* THE CONTACT OWNS A 2004 CHRYSLER TOWN AND COUNTRY. THE CONTACT RECENTLY PURCHASED THE VEHICLE AND NOTICED THAT THE REAR BEAM AXLE DEVELOPED EXTREME RUST. THE CONTACT ALSO STATED THAT THE MOUNTS THAT HELD THE REAR LEAF SPRINGS WERE ALMOST COMPLETELY RUSTED AS WELL. IN ADDITION, THE VEHICLE WAS LOOSING OIL ABNORMALLY, BUT THE…
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TL* THE CONTACT OWNS A 2004 CHRYSLER TOWN AND COUNTRY. THE CONTACT RECENTLY PURCHASED THE VEHICLE AND NOTICED THAT THE REAR BEAM AXLE DEVELOPED EXTREME RUST. THE CONTACT ALSO STATED THAT THE MOUNTS THAT HELD THE REAR LEAF SPRINGS WERE ALMOST COMPLETELY RUSTED AS WELL. IN ADDITION, THE VEHICLE WAS LOOSING OIL ABNORMALLY, BUT THERE WAS NO SIGNS OF WHERE THE OIL WAS LEAKING. THE VEHICLE WAS NOT INSPECTED OR REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 101,000.
AFTER REFILLING THE TANK AT ANY GAS STATION AND RESTARTING THE VEHICLE, IT RUNS ROUGH AND STALLS. THE STALL CAN OCCUR ANYTIME FROM RIGHT AFTER THE ENGINE RESTART OR UP TO 5 MINUTES AFTER RESTART. THE CAR HAS STALLED IN THE GAS STATION ON NUMEROUS OCCASIONS SINCE FIRST NOTICED IN DEC 2010 AND SEVERAL TIMES ON THE ROAD IN TRAFF…
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AFTER REFILLING THE TANK AT ANY GAS STATION AND RESTARTING THE VEHICLE, IT RUNS ROUGH AND STALLS. THE STALL CAN OCCUR ANYTIME FROM RIGHT AFTER THE ENGINE RESTART OR UP TO 5 MINUTES AFTER RESTART. THE CAR HAS STALLED IN THE GAS STATION ON NUMEROUS OCCASIONS SINCE FIRST NOTICED IN DEC 2010 AND SEVERAL TIMES ON THE ROAD IN TRAFFIC. A WEB SEARCH INDICATED THAT THERE WAS AN APPARENT ISSUE WITH THE VEHICLES FUEL TANK AND "PURGE" VALVE. I FOUND DOZENS & DOZENS OF COMPLAINTS. THIS SEEMS TO FIT INTO A SAFETY RECALL CATEGORY. PLEASE INVESTIGATE
SPURIOUS ENGINE FAILURES. HAS HAPPENED APPROXIMATELY 10 TIMES IN PAST YEAR. ENGINE LOSES POWER (CHUGS) THEN QUITS COMPLETELY. NO PROBLEM RESTARTING ENGINE AND CONTINUING. DEALER UNABLE TO DUPLICATE PROBLEM. *TR
THE 2004 CHRYSLER TOWN AND COUNTRY CHECK ENGINE LIGHT CAME ON AND THE ENGINE WAS RUNNING ROUGH, ESPECIALLY IN IDLE. THE ODOMETER READING WAS 37,500, THE VEHICLE WAS 3.5 YEARS. OLD, AND IT HAS A 3.8 LITER ENGINE. A CHRYSLER DEALER RAN A DIAGNOSTIC CHECK AND DETERMINED THAT NEW SPARK PLUGS AND WIRES WERE NEEDED. ALSO, SOME…
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THE 2004 CHRYSLER TOWN AND COUNTRY CHECK ENGINE LIGHT CAME ON AND THE ENGINE WAS RUNNING ROUGH, ESPECIALLY IN IDLE. THE ODOMETER READING WAS 37,500, THE VEHICLE WAS 3.5 YEARS. OLD, AND IT HAS A 3.8 LITER ENGINE. A CHRYSLER DEALER RAN A DIAGNOSTIC CHECK AND DETERMINED THAT NEW SPARK PLUGS AND WIRES WERE NEEDED. ALSO, SOME COMPUTER CODES MAY NEED TO BE RESET. COST WOULD BE $350. I BOUGHT THE PARTS AND INSTALLED THEM MYSELF. I REPLACED MANY SPARK PLUGS IN THE OLD DAYS AND THESE WERE THE WORST LOOKING PLUGS I HAVE EVER SEEN. THE TIPS OF THE ELECTRODES WERE SEVERELY ROUNDED OFF ON ALL 6 PLUGS. I OWNED CHRYSLER/PLYMOUTH MINIVANS SINCE 1984 AND ONLY REMEMBER REPLACING SPARK PLUGS ONCE, AND PROBABLY @ A HIGH MILEAGE. CHAMPION WARRANTS THEIR PLATINUM PLUGS FOR 5 YEARS. CHRYSLER'S MAINTENANCE SCHEDULE SAYS TO REPLACE SPARK PLUGS AND WIRES @ "100,000 MILES". SOMETHING MUST BE WRONG WITH THIS ENGINE. *AK
DT*: THE CONTACT STATED WHILE DRIVING 20 MPH OR LESS, THE CHECK ENGINE LIGHT ILLUMINATED FOLLOWED BY HESITATION OF THE ENGINE. THE VEHICLE WAS INSPECTED BY A DEALER. A DIAGNOSTIC TEST WAS PERFORMED AND THE DEALER DETERMINED A SPARK PLUG NEEDED TO BE REPLACED. AFTERWARDS, THE PROBLEM RETURNED, AND THE VEHICLE WAS TAKEN TO ANO…
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DT*: THE CONTACT STATED WHILE DRIVING 20 MPH OR LESS, THE CHECK ENGINE LIGHT ILLUMINATED FOLLOWED BY HESITATION OF THE ENGINE. THE VEHICLE WAS INSPECTED BY A DEALER. A DIAGNOSTIC TEST WAS PERFORMED AND THE DEALER DETERMINED A SPARK PLUG NEEDED TO BE REPLACED. AFTERWARDS, THE PROBLEM RETURNED, AND THE VEHICLE WAS TAKEN TO ANOTHER DEALER FOR REPLACEMENT OF ALL SPARK PLUGS, SPARK PLUG BOOTS, AND THE IGNITION. THE PROBLEM PERSISTED, AND THE VEHICLE WAS TAKEN FOR AN ADDITIONAL DIAGNOSTIC TEST AND IT WAS DETERMINED THERE WAS A FAULTY EGR VALVE. OTHER PEOPLE TO WHOM THE CONTACT SPOKE TO HAD SIMILAR PROBLEMS WITH THE CHRYSLER 3.3 LITRE ENGINE. THE CONTACT HAS TO PAY $100.00 DEDUCTIBLE EVERY TIME THAT VEHICLE IS TAKEN TO THE DEALER. THE CONTACT FEELS THERE SHOULD BE A RECALL. UPDATED ON 06/01/2006. *AK *TS
Official recalls
104V386000 · Steering:hydraulic Power Assist:hose, Piping, And Connections
Aug 5, 2004
ON CERTAIN MINIVANS EQUIPPED WITH 3.3 OR 3.8L V-6 ENGINE, THE UPPER POWER STEERING COOLER HOSE MAY SPLIT AND CAUSE A FLUID LEAK.
Consequence & remedy
Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDER HOOD FIRE.
Remedy: DEALERS WILL REPLACE THE UPPER POWER STEERING COOLER HOSE. THIS RECALL BEGAN ON SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1DP14002 · Engine Stall After Refueling
Opened Sep 5, 2014 · Closed Apr 6, 2015
Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly
This defect petition evaluates July 7, 2014 allegations from an owner of a model year (MY) 2007 Dodge Grand Caravan minivan that engine stall occurs in these vehicles without warning after refueling.The petitioner's vehicle is a Chrysler RS platform minivan.The RS platform includes MY 2003 through 2007 Dodge Grand Caravan, Dodge Caravan, Chrysler Town and Country and Chrysler Voyager minivans.NHTSA evaluated the petition by analyzing consumer complaints submitted to the Agency, analyzing field data, reviewing technical information provided in Chrysler's response to an Agency information request and testing an RS minivan identified by its owner as experiencing post-refuel engine stalls.After completing this evaluation, NHTSA has concluded that further investigation is unlikely to result in a finding that a defect related to motor vehicle safety exists.The stalls occurring in these vehicles only occur immediately after filling up the fuel tank and happen at low engine speeds. The failure rate is low, even after 8 to 13 years of the vehicles being in service, and there are no reports of crashes or injuries resulting from the stall condition.In the Agency's view, additional investigation is unlikely to result in finding the existence of a safety-related defect in the subject vehicles.Given the need to allocate and prioritize NHTSA's limited resources to best accomplish the Agency's safety mission, the petition is denied.This action does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency will take further action if warranted by future circumstances. More details concerning our review can be found in the Federal Register Notice for this action.The following 161 VOQs are included in the petition evaluation: 10209242, 10229468, 10240708, 10260923, 10275939, 10276532, 10296487, 10298175, 10328669, 10330144, 10346517, 10349789, 10354758, 10363689, 10372112, 10372368, 10372514, 10378031, 10379764, 10382938, 10387448, 10394063, 10398877, 10413918, 10418652, 10420924, 10427063, 10437525, 10445392, 10446902, 10470028, 10471249, 10473733, 10502231, 10503114, 10504260, 10509862, 10511988, 10512120, 10512385, 10512650, 10513147, 10538154, 10549841, 10551763, 10555188, 10555418, 10556754, 10565367, 10574012, 10574398, 10586555, 10587212, 10587559, 10593433, 10607841, 10607913, 10608922, 10615810, 10622468, 10628141, 10632112, 10632128, 10632172, 10632175, 10632231, 10632262, 10632266, 10632270, 10632305, 10632316, 10632326, 10632370, 10632385, 10632399, 10632492, 10632542, 10632765, 10632833, 10632928, 10633197, 10633281, 10633409, 10633421, 10633483, 10633507, 10637752, 10637804, 10637950, 10637975, 10638032, 10638289, 10638290, 10638401, 10638968, 10639218, 10639623, 10641157, 10641603, 10641614, 10641836, 10644339, 10644705, 10649713, 10649895, 10649932, 10650313, 10652590, 10653147, 10653783, 10654533, 10655226, 10658900, 10659679, 10660320, 10662588, 10662645, 10662662, 10663473, 10667056, 10667437, 10668081, 10668094, 10668131, 10668612, 10668969, 10668970, 10669584, 10669678, 10669729, 10669775, 10669866, 10669895, 10669992, 10670422, 10670506, 10676348, 10676732, 10677120, 10679795, 10679934, 10680057, 10680290, 10680342, 10680714, 10681512, 10682584, 10682906, 10683022, 10683114, 10683549, 10683620, 10683697, 10683743, 10689898, 10690761, 10691284, 10691556, 10691751, 10693061, 10694300
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