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2002 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

More warning signs than most Pt Cruiser years

Owner complaints for the 2002 Chrysler Pt Cruiser are substantially higher than the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

351 reports with mileage · 160 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 97 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 55 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

40 crash reports34 fire reports43 injury reports

What owners actually said

511 reports
120,000 miles · Oct 29, 2014
Air BagsCrashInjury

WIFE WAS SITTING IN A LINE OF TRAFFIC WAITING AT A LIGHT. VEHICLE CAME FROM BEHIND AND HIT HER AT APPROXIMATELY 40. M.P.H. CAR WAS THROWN INTO CAR IN FRONT OF HER WHICH WAS THEN THROWN INTO CAR IN FRONT OF THEM. BREAKING HOOD LATCH SYSTEM, RADIATOR, A/C COOLER/, AND BENDING HOOD UP. AIR BAGS NEVER DEPLOYED. WIFE SUSTAINED WHIP…

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WIFE WAS SITTING IN A LINE OF TRAFFIC WAITING AT A LIGHT. VEHICLE CAME FROM BEHIND AND HIT HER AT APPROXIMATELY 40. M.P.H. CAR WAS THROWN INTO CAR IN FRONT OF HER WHICH WAS THEN THROWN INTO CAR IN FRONT OF THEM. BREAKING HOOD LATCH SYSTEM, RADIATOR, A/C COOLER/, AND BENDING HOOD UP. AIR BAGS NEVER DEPLOYED. WIFE SUSTAINED WHIPLASH AND CERVICAL SPRAIN, AND HAD TO BE TRANSPORTED FROM SCENE BY AMBULANCE DUE TO ACCIDENT. OUR CAR HAD IN EXCESS OF 2500 DOLLARS DAMAGE. *TR

NHTSA ODI #10650938

120,000 miles · Oct 4, 2014
Electrical SystemExterior Lighting

FOG LIGHTS CAME ON BY THEMSELVES WHILE PARKED WITH NO KEY IN IGNITION (WHILE AT WORK). COMMON ISSUE FOUND ALL OVER THE INTERNET. CAUSE IS A DEFECTIVE MULTI-FUNCTION SWITCH. SMELLED A BURNING SMELL. REPAIR SHOP WAS UNABLE TO FIND ANY PROBLEMS THROUGH DIAGNOSTICS WHICH WAS BEFORE THE CAR HAD BEEN SEEN DURING THE DAY WITH IT'S RUNN…

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FOG LIGHTS CAME ON BY THEMSELVES WHILE PARKED WITH NO KEY IN IGNITION (WHILE AT WORK). COMMON ISSUE FOUND ALL OVER THE INTERNET. CAUSE IS A DEFECTIVE MULTI-FUNCTION SWITCH. SMELLED A BURNING SMELL. REPAIR SHOP WAS UNABLE TO FIND ANY PROBLEMS THROUGH DIAGNOSTICS WHICH WAS BEFORE THE CAR HAD BEEN SEEN DURING THE DAY WITH IT'S RUNNING LIGHTS ON. THAT DRAINED THE BATTERY AND REQUIRED A JUMP START. HAPPENED SEVERAL TIMES. DUE TO OVERWHELMING NUMBER OF COMPLAINTS LISTED THROUGHOUT THE INTERNET FOR THIS SAME ISSUE WE FEEL A RECALL SHOULD BE ISSUED AS THIS IS A FIRE HAZARD. THE 15 AMP FUSE (NUMBER 8 ON INTERIOR FUSE PANEL) NEVER BLEW BUT WAS DISCOLORED FROM HEAT. *TR

NHTSA ODI #10641402

8,900 miles · Sep 4, 2014
Electrical SystemElectronic Stability Control (esc)

I GOT THE IN JANUARY 2014 AND I ONLY HAD IT FOR TWO WEEKS AND SHAD TO GO IN THE SHOP AND I TOLD THEM THAT I WAS DIAGNOSIS WITH LUNG CANCER AND I HAVE TO GET BACK AND FORWARD TO MY TREATMENTS AND I NEED A RELIABLE CAR AND WHILE I WAS DRIVING IT THE TIRE ROD WENT THE FIRST TIME THEN THE OTHER SIDE OF THE TIRE ROD WENT NOW IT'S THE…

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I GOT THE IN JANUARY 2014 AND I ONLY HAD IT FOR TWO WEEKS AND SHAD TO GO IN THE SHOP AND I TOLD THEM THAT I WAS DIAGNOSIS WITH LUNG CANCER AND I HAVE TO GET BACK AND FORWARD TO MY TREATMENTS AND I NEED A RELIABLE CAR AND WHILE I WAS DRIVING IT THE TIRE ROD WENT THE FIRST TIME THEN THE OTHER SIDE OF THE TIRE ROD WENT NOW IT'S THE ELECTRICITY SYSTEM IS ACTING IT AND SINCE I HAD THIS CAR IT BEEN IN THE SHOP EVERY MONTH AND IT DON'T MAKE SENSE THAT I HAVE TO PAY A CAR NOTE AND PAY TO FITS IT TOO I HAVE MISS A LOTS OF TREATMENTS WILL ALL PLEASE HELP ME BECAUSE I HEAR EVERYBODY TALK ABOUT HELPING CANCER SURVIVORS BUT ONLY THING THAT I SEE IS I AM BEEN HURT FIRST IT'S MY CAR NOW THE CITY IS TRYING TO TAKE MY HOUSE THAT MY MOTHER LEFT ME PLEASE HELP ME ALSO YOU CAN CONTACT ME AT [XXX]. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10630598

91,954 miles · Aug 20, 2014
Electrical SystemSeats

HEATED SEATS COME ON BY THEM SELFS AND OVERHEAT CAN NOT TURN THEM OFF UNLESS YOU TURN OFF CAR IT GETS SO HOT IT CAN BURN YOU . *TR

NHTSA ODI #10626890

82,000 miles · Aug 14, 2014
Air BagsCrashInjury

TL* THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 30 MPH, ANOTHER VEHICLE CRASHED INTO THE PASSENGER'S SIDE AND THE AIR BAGS FAILED TO DEPLOY. THE CONTACT MENTIONED THAT NO WARNING LIGHTS ILLUMINATED INDICATING AN AIR BAG MALFUNCTION. THE CONTACT SUSTAINED NECK INJURIES THAT REQUIRE…

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TL* THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 30 MPH, ANOTHER VEHICLE CRASHED INTO THE PASSENGER'S SIDE AND THE AIR BAGS FAILED TO DEPLOY. THE CONTACT MENTIONED THAT NO WARNING LIGHTS ILLUMINATED INDICATING AN AIR BAG MALFUNCTION. THE CONTACT SUSTAINED NECK INJURIES THAT REQUIRED MEDICAL ATTENTION. A POLICE REPORT WAS FILED. THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 82,000.

NHTSA ODI #10622348

202,501 miles · Jul 24, 2014
Engine

AS I WAS DRIVING DOWN THE HIGHWAY MY CAR STARTED TO OVERHEAT SO I PULLED OVER AND LET IT COOL DOWN. AFTER ADDING MORE COOLANT TO IT I STARTED TO DRIVE IT HOME ONLY TO HAVE IT START TO OVERHEAT AGAIN, SO PARKED IT AT A NEARBY SCHOOL AND LEFT IT OVER NIGHT. UPON GETTING IT THE NEXT MORNING IT STARTED RIGHT UP AND I DROVE IT HOME, …

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AS I WAS DRIVING DOWN THE HIGHWAY MY CAR STARTED TO OVERHEAT SO I PULLED OVER AND LET IT COOL DOWN. AFTER ADDING MORE COOLANT TO IT I STARTED TO DRIVE IT HOME ONLY TO HAVE IT START TO OVERHEAT AGAIN, SO PARKED IT AT A NEARBY SCHOOL AND LEFT IT OVER NIGHT. UPON GETTING IT THE NEXT MORNING IT STARTED RIGHT UP AND I DROVE IT HOME, WHEN I WENT TO GO START IT AGAIN IT WOULDN'T START. AFTER CALLING MY MECHANIC AND HAVING HIM LOOK AT IT HE INFORMED ME THAT THERE WAS WATER IN THE EXHAUST AND I WOULD HAVE TO GET A NEW MOTOR. AFTER READING ALL THE COMPLAINTS ON HERE FOR THE SAME OR SIMILAR THING, IT MAKES ME WONDER WHY THERE HASN'T BEEN A RECALL ON THESE SYSTEMS IN THIS PARTICULAR CAR? *TR

NHTSA ODI #10615986

84,000 miles · Jun 30, 2014
Air BagsEngineStructureCrash

VEHICLE PULLED OUT OF BUSINESS COMPLEX TURN IN LEFT ABOUT A CAR LENGTHS AWAY FROM ME WHEN HE PULLED OUT..ATTEMPTED TO STOP BUT VEHICLE WAS TOO CLOSE. NO AIR BAGS DEPLOYED. *TR

NHTSA ODI #10606984

127,870 miles · Jun 2, 2014
Engine

DRIVING AT 35MPH. SUDDENLY THE ENGINE SHUT OFF. THE CAR COASTED/ROLLED DOWN-HILL FOR 1.5 BLOCKS. I STOPPED AT THE FIRST RED LIGHT. THE CAR WOULD NOT RE-START. IT BEGAN TO CRANK BUT WOULD NEVER TURN THE ENGINE OVER. CHECKED THE OIL STICK AND THERE WAS NO (ZERO) OIL ON THE STICK. WE ADDED 4 QUARTS OF OIL. THE OIL DID NOT LE…

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DRIVING AT 35MPH. SUDDENLY THE ENGINE SHUT OFF. THE CAR COASTED/ROLLED DOWN-HILL FOR 1.5 BLOCKS. I STOPPED AT THE FIRST RED LIGHT. THE CAR WOULD NOT RE-START. IT BEGAN TO CRANK BUT WOULD NEVER TURN THE ENGINE OVER. CHECKED THE OIL STICK AND THERE WAS NO (ZERO) OIL ON THE STICK. WE ADDED 4 QUARTS OF OIL. THE OIL DID NOT LEAK OUT OF THE CAR. WE LET THE ENGINE COOL AND TRIED TO START THE CAR. IT WOULD NOT START, IT CRANKED AGAIN BUT DIDN'T TURN OVER. I HAD THE CAR TOWED TO THE MECHANIC SHOP. *TR

NHTSA ODI #10595644

98,000 miles · May 29, 2014
Electrical SystemExterior Lighting

FOG LIGHTS WON'T TURN OFF, STAYED ON LONG ENOUGH TO RUN DOWN BATTERY. NOT GOOD FOR SINGLE ELDERLY WOMAN VOLUNTEER STUCK IN A PARKING LOT ACROSS TOWN. UNDERSTAND THE PROBLEM HAS BEEN REPORTED IN MANY, MANY VEHICLES FOR AT LEAST 10 YEARS. DID I MISS A RECALL? I'M THE ORIGINAL OWNER. WHERE IN THE WORLD WILL I FIND A MULTIFUNCTION S…

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FOG LIGHTS WON'T TURN OFF, STAYED ON LONG ENOUGH TO RUN DOWN BATTERY. NOT GOOD FOR SINGLE ELDERLY WOMAN VOLUNTEER STUCK IN A PARKING LOT ACROSS TOWN. UNDERSTAND THE PROBLEM HAS BEEN REPORTED IN MANY, MANY VEHICLES FOR AT LEAST 10 YEARS. DID I MISS A RECALL? I'M THE ORIGINAL OWNER. WHERE IN THE WORLD WILL I FIND A MULTIFUNCTION SWITCH AND SOMEONE TO INSTALL IT? WILL THE COMPANY COVER THE COST? ARE THEY ON A FIXED INCOME? *TR

NHTSA ODI #10594932

170,000 miles · May 1, 2014
Electrical System

TL* THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. THE CONTACT STATED THAT THE BATTERY CONTINUOUSLY LOST POWER WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAIL…

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TL* THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. THE CONTACT STATED THAT THE BATTERY CONTINUOUSLY LOST POWER WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 170,000 AND THE CURRENT MILEAGE WAS 170,583.

NHTSA ODI #10585938

Official recalls

3

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

02V215000 · Fuel System, Gasoline:delivery

Aug 8, 2002

ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

01V288000 · Electrical System:wiring:interior/under Dash

Sep 10, 2001

VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES ARE BEING RECALLED FOR A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER MICROPROCESSOR. UNDER CERTAIN CONDITIONS, THE CLUSTER, WITH THE MAJORITY OF ITS GAUGES, ILLUMINATION, AND WARNING LAMPS, COULD BECOME INOPERATIVE.

Consequence & remedy

Consequence: DRIVING THE VEHICLE WITH AN INOPERATIVE CLUSTER COULD CAUSE A DISTRACTION, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL RE-FLASH THE CLUSTER SOFTWARE TO CORRECT THE CONDITION. OWNER NOTIFICATION BEGAN OCTOBER 8, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

PE02082 · Safety Belt Cinching Latch Plate

Opened Nov 6, 2002 · Closed Apr 23, 2003

Status: closed (inferred from source dates) · Seat Belts

THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.