IllustrationTRANSMISSION FAILED WITHOUT WARNING; VEHICLE WAS TOWED TO THE DEALER, WHO EVENTUALLY DETERMINED THAT A NEW ONE HAD TO BE INSTALLED. VEHICLE HAD ABOUT 26,000 MILES AT THE TIME. REPLACEMENT TRANSMISSION IS LEAKING.
2002 Chrysler Pt Cruiser
Owner reports · Recalls · Investigations
More warning signs than most Pt Cruiser years
Owner complaints for the 2002 Chrysler Pt Cruiser are substantially higher than the model-year median of 202.
About this comparison →How this year compares
Owner complaints by model year
Compare all Pt Cruiser years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
670–25K
9625–50K
6950–75K
4575–100K
51100–150K
23150K+
351 reports with mileage · 160 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Electrical System. Review the 97 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Structure. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Exterior Lighting. Review the 55 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
40 crash reports34 fire reports43 injury reports
What owners actually said
511 reportsTL*- THE CONTACT STATED THAT WHILE DRIVING THE 2002 CHRYSLER PT CRUISER AT45 MPH SHE SMELLED SMOKE. AFTER DRIVING TWO MILES MORE THERE WERE FLAMES AND ASHES COMING FROM UNDER THE HOOD. THE CONTACT STATED SHE PULLED OFF THE ROAD, EXITED THE VEHICLE, AND REMOVED HER PERSONAL BELONGINGS. ATC APPROXIMATELY 15 SECONDS LATER THE VEH…
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TL*- THE CONTACT STATED THAT WHILE DRIVING THE 2002 CHRYSLER PT CRUISER AT45 MPH SHE SMELLED SMOKE. AFTER DRIVING TWO MILES MORE THERE WERE FLAMES AND ASHES COMING FROM UNDER THE HOOD. THE CONTACT STATED SHE PULLED OFF THE ROAD, EXITED THE VEHICLE, AND REMOVED HER PERSONAL BELONGINGS. ATC APPROXIMATELY 15 SECONDS LATER THE VEHICLE WAS COMPLETED ENGULFED IN FLAMES. THE ROADS WERE CLEAR. THE CONTACT STATED THERE WAS A FIRE DEPARTMENT REPORT AVAILABLE. THE FIRE MARSHALL WAS UNABLE TO INSPECT THE VEHICLE TO DETERMINE TO THE CAUSE OF THE FIRE. THE VEHICLE WAS DECLARED A TOTAL LOSS BY THE INSURANCE COMPANY. SHE RECEIVED A RECALL NOTICE FOR THE FUEL PUMP MODULE SECONDARY SEAL ON AUGUST 30 2004 AND HAD IT REPLACED AT 8900 MILES. TALSO, HE CONTACT STATED SHE RECEIVED A RECALL FOR POWER STEERING PRESSURE HOSE ON AUGUST 11TH 2005 AT 14000 MILES. THE CONTACT WAS UNSURE IF THE POWER STEERING PRESSURE HOSE WAS REPLACED, ADJUSTED OR INSPECTED. THE VEHICLE HAD 20000 MILES AT THE TIME OF THE FIRE. *AK
CANNOT TURN OFF FOG LIGHTS/DRIVING LIGHTS WHEN HEADLIGHTS ARE ON OR OFF. *NM
FOG LIGHT SWITCH IS FAULTY. THIS SWITCH LEAVES THE LIGHTS ON AT ALL TIMES WHICH DRAINS BATTERY AND LEAVES THE DRIVER STRANDED. THIS PROBLEM HAS BEEN DOCUMENTED IN HUNDREDS OF PT CRUISERS. HTTP://WWW.TOPIX.NET/FORUM/AUTOS/CHRYSLER-PT-CRUISER/TF81KHBDLDVT92AH2. *JB
TL* -THE CONTACT WAS TRAVELING AT APPROXIMATELY 55 MPH, HIT A BUMP, AND THE VEHICLE STARTED TO SWRVE. THE VEHICLE WAS A 2002 CHRYSLER PT CRUISER. THE DRIVER HAD TO SLOW THE VEHICLE DOWN BELOW 55 MPH SO THAT IT WOULD NOT TO SWERVE. THE CONTACT STATED THAT THE REAR PASSENGER TIRE WAS LOOSE ,AND HE BELIEVED THE WHEEL MIGH…
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TL* -THE CONTACT WAS TRAVELING AT APPROXIMATELY 55 MPH, HIT A BUMP, AND THE VEHICLE STARTED TO SWRVE. THE VEHICLE WAS A 2002 CHRYSLER PT CRUISER. THE DRIVER HAD TO SLOW THE VEHICLE DOWN BELOW 55 MPH SO THAT IT WOULD NOT TO SWERVE. THE CONTACT STATED THAT THE REAR PASSENGER TIRE WAS LOOSE ,AND HE BELIEVED THE WHEEL MIGHT FALL OFF. THE CONTACT TOOK THE VEHICLE TO A CHRYSLER DEALER, AND THE VEHICLE WAS DIAGNOSED AS NEEDING A REAR AXLE. THE CONTACT STATED THAT WHEN THE ODOMETER REACHED 61,000 MILES HE BEGAN TO HEAR A HUMMING NOISE AND FELT VIBRATION. *AK
TL* - THE CONTACT HAS A 2002 PT CRUISER. THE CONTACT'S PT CRUISER STALLED WHILE DRIVING 45 MILES AN HOUR. THERE WERE NO INDICATOR OR SERVICE LIGHTS. THE CONTACT CHECKED THE VEHICLE FOR LEAKS AND THE HOSES FOR DAMAGE. SHE DID NOT SMELL ANY FLUIDS AND NO VISIBLE DAMAGE WAS APPARENT. THE DEALER INFORMED THE CONTACT TODAY THAT THE…
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TL* - THE CONTACT HAS A 2002 PT CRUISER. THE CONTACT'S PT CRUISER STALLED WHILE DRIVING 45 MILES AN HOUR. THERE WERE NO INDICATOR OR SERVICE LIGHTS. THE CONTACT CHECKED THE VEHICLE FOR LEAKS AND THE HOSES FOR DAMAGE. SHE DID NOT SMELL ANY FLUIDS AND NO VISIBLE DAMAGE WAS APPARENT. THE DEALER INFORMED THE CONTACT TODAY THAT THE FUEL PUMP IS IN THE TRANSMISSION AND IT WAS DAMAGED. THE MILEAGE AT THE TIME OF THE INCIDENT IS 40,000. THE CONTACT IS NOT THE ORIGINAL OWNER OF THE VEHICLE.
I OWN A 2002 PT CRUISER AND HAVE ALWAYS TAKEN GOOD CARE OF IT, BY HAVING IT ALWAYS SERVICED AT THE DEALERS AND NOWHERE ELSE. I LOVE THIS CAR BUT JUST RECENTLY I HAVE STARTED HAVE SOME PROBLEMS WITH IT. FIRST MY A/C STARTED TO SOMETIMES BLOW HOT AIR INSTEAD OF COLD AND THAT STOPPED AND THEN IT SEEMS LIKE WHEN I COME TO A STOP WIT…
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I OWN A 2002 PT CRUISER AND HAVE ALWAYS TAKEN GOOD CARE OF IT, BY HAVING IT ALWAYS SERVICED AT THE DEALERS AND NOWHERE ELSE. I LOVE THIS CAR BUT JUST RECENTLY I HAVE STARTED HAVE SOME PROBLEMS WITH IT. FIRST MY A/C STARTED TO SOMETIMES BLOW HOT AIR INSTEAD OF COLD AND THAT STOPPED AND THEN IT SEEMS LIKE WHEN I COME TO A STOP WITH THE A/C ON IT ACTS LIKE IT IS GOING TO STALL. NOW THE TRANSMISSION STARTED MAKING A NOISE WHEN I GO FROM REVERSE TO DRIVE. SO I TOOK IT TO A DEALER TO GET IT FIXED AND THEY ARE TELLING ME I NEED A NEW TRANSMISSION AND IT WILL COST ME ABOUT $3200.00. MY CAR HAS 45,000 MILES ON IT. I WOULD THINK THAT IF IT HAS ALWAYS BEEN SERVICED BY A CHRYSLER DEALER THAT THIS SHOULD HAVE BEEN PREVENTABLE? CAN ANYONE HELP? THANKS FOR YOUR CONSIDERATION. *NM
CHROME WHEELS PEELING, ESPECIALLY AROUND VALVE STEMS, PRODUCING MINUTE LEAKS IN AIR PRESSURE OF TIRES, DESPITE REPLACEMENT OF VALVE STEMS. HAVE CONTACTED DEALERSHIP WHERE THE CAR WAS PURCHASED WITH NO RESPONSE. *NM
GOODYEAR TIRE MODEL P205/50R17 EAGLE RSA. TIRE KEPT GOING FLAT AND WHEN EXAMINED THERE WAS A CIRCULAR CRACK AROUND THE TREAD, ALMOST LIKE A RETREAD WOULD SEPARATE, CAR WOULD NOT PASS INSPECTION UNTIL TIRES REPLACED. TIRES CAME WITH CAR AS AN OPTION. *JB
DT*: THE CONTACT STATED WHILE DRIVING 40 MPH, ALL THE WARNING LIGHTS AROUND THE SPEEDOMETER ILLUMINATED INTERMITTENTLY. EACH TIME THE WARNING LIGHTS ILLUMINATED, THE HEADLIGHTS DIMMED. THE FOURTH TIME THE PROBLEM OCCURRED, THE ILLUMINATION WAS FOLLOWED BY THE ENTIRE INSTRUMENT PANEL FAILING. THE VEHICLE WAS TAKEN TO A PRIVATE…
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DT*: THE CONTACT STATED WHILE DRIVING 40 MPH, ALL THE WARNING LIGHTS AROUND THE SPEEDOMETER ILLUMINATED INTERMITTENTLY. EACH TIME THE WARNING LIGHTS ILLUMINATED, THE HEADLIGHTS DIMMED. THE FOURTH TIME THE PROBLEM OCCURRED, THE ILLUMINATION WAS FOLLOWED BY THE ENTIRE INSTRUMENT PANEL FAILING. THE VEHICLE WAS TAKEN TO A PRIVATE REPAIR SHOP, WHO DETERMINED THAT THE INSTRUMENT CLUSTER HAD BECOME COMPLETELY INOPERATIVE. THERE WAS A NHTSA RECALL # 01V288000, PERTAINING TO THE UNDER DASH WIRING. THE VEHICLE WAS NOT INCLUDED IN THE RECALL DUE TO THE VIN. UPDATED 11/30/2006 -*NM
Official recalls
304V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections
Jun 3, 2004
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.
Consequence & remedy
Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.
Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
02V215000 · Fuel System, Gasoline:delivery
Aug 8, 2002
ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
01V288000 · Electrical System:wiring:interior/under Dash
Sep 10, 2001
VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES ARE BEING RECALLED FOR A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER MICROPROCESSOR. UNDER CERTAIN CONDITIONS, THE CLUSTER, WITH THE MAJORITY OF ITS GAUGES, ILLUMINATION, AND WARNING LAMPS, COULD BECOME INOPERATIVE.
Consequence & remedy
Consequence: DRIVING THE VEHICLE WITH AN INOPERATIVE CLUSTER COULD CAUSE A DISTRACTION, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL RE-FLASH THE CLUSTER SOFTWARE TO CORRECT THE CONDITION. OWNER NOTIFICATION BEGAN OCTOBER 8, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2PE04028 · Engine Compartment Fires
Opened Mar 15, 2004 · Closed Jun 18, 2004
Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Additional source detail variants (4)
Steering
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:hose, Piping, And Connections
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist System
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
PE02082 · Safety Belt Cinching Latch Plate
Opened Nov 6, 2002 · Closed Apr 23, 2003
Status: closed (inferred from source dates) · Seat Belts
THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.