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2002 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

More warning signs than most Pt Cruiser years

Owner complaints for the 2002 Chrysler Pt Cruiser are substantially higher than the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

351 reports with mileage · 160 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 97 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 55 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

40 crash reports34 fire reports43 injury reports

What owners actually said

511 reports
100,000 miles · Jan 26, 2009
Unknown Or Other

TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. THE CONTACT NOTICED THAT THE DASHBOARD IN HIS VEHICLE WAS BEGINNING TO SPLIT IN TWO DIFFERENT LOCATIONS. ONE SPLIT WAS IN THE MIDDLE AND THE OTHER WAS APPROXIMATELY A THIRD OF THE WAY FROM THE LEFT. HE WAS ABLE TO LIFT UP THE CENTER PIECE. THE CONTACT TOOK THE VEHICLE TO THE DE…

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TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. THE CONTACT NOTICED THAT THE DASHBOARD IN HIS VEHICLE WAS BEGINNING TO SPLIT IN TWO DIFFERENT LOCATIONS. ONE SPLIT WAS IN THE MIDDLE AND THE OTHER WAS APPROXIMATELY A THIRD OF THE WAY FROM THE LEFT. HE WAS ABLE TO LIFT UP THE CENTER PIECE. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND THEY STATED THAT IT WOULD COST APPROXIMATELY $270 TO REPLACE THE ENTIRE DASHBOARD. THE MANUFACTURER HAS NOT BEEN NOTIFIED AND THE VEHICLE HAS NOT BEEN REPAIRED. THE VIN WAS UNKNOWN. THE CURRENT MILEAGE WAS APPROXIMATELY 150,000 AND FAILURE MILEAGE WAS APPROXIMATELY 100,000.

NHTSA ODI #10256352

20,000 miles · Dec 29, 2008
Tires

TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. THE VEHICLE HAS COOPER TIRES, SIZE AT205/55/R16 (NA). WHILE DRIVING APPROXIMATELY 65 MPH, THE VEHICLE VIBRATED MODERATELY AND THE FRONT DRIVER'S SIDE TIRE BLEW OUT. THE VEHICLE WAS TOWED TO A LOCAL REST STOP AND THE TIRE WAS REPLACED. THE MANUFACTURER STATED THAT THE DOT NUMBER…

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TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. THE VEHICLE HAS COOPER TIRES, SIZE AT205/55/R16 (NA). WHILE DRIVING APPROXIMATELY 65 MPH, THE VEHICLE VIBRATED MODERATELY AND THE FRONT DRIVER'S SIDE TIRE BLEW OUT. THE VEHICLE WAS TOWED TO A LOCAL REST STOP AND THE TIRE WAS REPLACED. THE MANUFACTURER STATED THAT THE DOT NUMBER WAS EXCLUDED FROM NHTSA CAMPAIGN ID NUMBER 08T029000 (TIRES:TREAD/BELT). THE CAUSE OF THE FAILURE HAS NOT YET BEEN DETERMINED. THE FAILURE AND CURRENT MILEAGES WERE 20,000.

NHTSA ODI #10253034

28,000 miles · Dec 17, 2008
Service Brakes, HydraulicSuspension

TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE DRIVING LESS THAN 50 MPH, THE CONTACT HEARD NOISES COMING FROM THE VEHICLE. THE DEALER STATED THAT THE STRUTS NEEDED TO BE REPLACED AND THE VEHICLE WAS UNSAFE TO DRIVE. THE REPAIR WOULD COST $539. THE BRAKES AND ROTORS WERE ALSO REPLACED. THE SYSTEM WOULD NOT ACCEPT THE …

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TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE DRIVING LESS THAN 50 MPH, THE CONTACT HEARD NOISES COMING FROM THE VEHICLE. THE DEALER STATED THAT THE STRUTS NEEDED TO BE REPLACED AND THE VEHICLE WAS UNSAFE TO DRIVE. THE REPAIR WOULD COST $539. THE BRAKES AND ROTORS WERE ALSO REPLACED. THE SYSTEM WOULD NOT ACCEPT THE VIN PROVIDED BY THE CONTACT. THE FAILURE MILEAGE WAS 28,000 AND CURRENT MILEAGE WAS 49,000. UPDATED 8/10/09 *CN UPDATED 08/13/09.*JB

NHTSA ODI #10252125

80,000 miles · Dec 5, 2008
Visibility

REAR QUARTER GLASS ON DRIVER SIDE DETACHED WHILE DRIVING ON HIGHWAY. NOTHING LED TO THIS PROBLEM. *TR

NHTSA ODI #10250888

Mileage unknown · Dec 3, 2008
Steering

TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE DRIVING APPROXIMATELY 30 MPH, THE CONTACT NOTICED THAT THE STEERING COLUMN WAS DIFFICULT TO TURN. WHEN HE ARRIVED HOME, HE PLACED POWER STEERING FLUID IN THE VEHICLE. THE STEERING COLUMN BEGAN WORKING AGAIN, BUT A NOISE WAS HEARD WHILE DRIVING. THE VEHICLE WAS DRIVEN TO T…

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TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE DRIVING APPROXIMATELY 30 MPH, THE CONTACT NOTICED THAT THE STEERING COLUMN WAS DIFFICULT TO TURN. WHEN HE ARRIVED HOME, HE PLACED POWER STEERING FLUID IN THE VEHICLE. THE STEERING COLUMN BEGAN WORKING AGAIN, BUT A NOISE WAS HEARD WHILE DRIVING. THE VEHICLE WAS DRIVEN TO THE DEALER AND THEY STATED THAT THE POWER STEERING CAP WAS DEFECTIVE. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS LATER DRIVEN TO A TIRE SHOP FOR NEW TIRES AND THE MECHANIC STATED THAT THE RACK AND PINION WAS DEFECTIVE AND NEEDED TO BE REPLACED. THE MANUFACTURER STATED THAT THEY WERE NOT LIABLE FOR THE REPAIRS. THE CURRENT MILEAGE WAS 105,164 AND THE FAILURE MILEAGE WAS UNAVAILABLE. UPDATED 12/30/08 *CN THE RACK AND PINION WAS LEAKING. UPDATED 12/30/08. *JB

NHTSA ODI #10250657

32,000 miles · Nov 28, 2008
Structure

THE DASH PAD "COVER" ON OUR 2002 CHRYSLER PT CRUISER LIMITED HAS CRACKED AND BROKEN INTO NUMEROUS SHARP PIECES. THIS CAR HAS BEEN WELL MAINTAINED AND THIS SHOULD NOT HAPPEN TO A CAR OF THIS AGE. WE HAVE OTHER CARS, OLDER AND NEWER THAT HAVE HAD NO ISSUES WITH CRACKING DASHBOARDS. THIS IS A MANUFACTURING DEFECT AND POTENTIAL SAFE…

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THE DASH PAD "COVER" ON OUR 2002 CHRYSLER PT CRUISER LIMITED HAS CRACKED AND BROKEN INTO NUMEROUS SHARP PIECES. THIS CAR HAS BEEN WELL MAINTAINED AND THIS SHOULD NOT HAPPEN TO A CAR OF THIS AGE. WE HAVE OTHER CARS, OLDER AND NEWER THAT HAVE HAD NO ISSUES WITH CRACKING DASHBOARDS. THIS IS A MANUFACTURING DEFECT AND POTENTIAL SAFETY HAZARD. WE HAVE BECOME AWARE OF THIS DEFECT/SAFETY HAZARD OCCURRING ON MANY OTHER CHRYSLER PT CRUISERS. *TR

NHTSA ODI #10250048

28,650 miles · Nov 21, 2008
Exterior Lighting

FOG LIGHTS STAY ON WHEN CARE IS TURNED OFF. *TR

NHTSA ODI #10249499

42,279 miles · Nov 18, 2008
Air Bags

I PURCHASED MY 2002 PT CRUISER WITH ONLY 34,000 MILES ON ODOMETER IN JANUARY OF 2006. WITHIN SIX (6) MONTHS, THE AIRBAG LIGHT CAME ON FOR NO REASON. I PAID $1,000.00 TO HAVE THE AIRBAG ASSEMBLY REPLACED AND ONCE AGAIN WITHIN SIX MONTHS, THE AIRBAG LIGHT CAME ON. I WAS TOLD THIS TIME THAT IT WAS THE AIRBAG SENSORS THAT NEEDED …

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I PURCHASED MY 2002 PT CRUISER WITH ONLY 34,000 MILES ON ODOMETER IN JANUARY OF 2006. WITHIN SIX (6) MONTHS, THE AIRBAG LIGHT CAME ON FOR NO REASON. I PAID $1,000.00 TO HAVE THE AIRBAG ASSEMBLY REPLACED AND ONCE AGAIN WITHIN SIX MONTHS, THE AIRBAG LIGHT CAME ON. I WAS TOLD THIS TIME THAT IT WAS THE AIRBAG SENSORS THAT NEEDED TO BE REPLACED. *TR

NHTSA ODI #10249093

Mileage unknown · Nov 16, 2008
Power TrainSteeringTires

WAS DRIVING ALONG AND THE TRANSMISSION WENT OUT AT ABOUT 35,598.00 MILES . THE BRAKES MAKE A GOD AWFUL NOISE I HAVE HAD THEM CHECKED THEY SAY NOTHING IS WRONG BUT I DON'T BELIEVE THEM THE BRAIN BOX WENT OUT THE SAME TIME AS THE TRANMISSION. THE DASHBOARD ON TOP HAS CRACKED FOR NO REASON THE CAR IS GARAGE KEPT IT PULLS TO THE RIG…

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WAS DRIVING ALONG AND THE TRANSMISSION WENT OUT AT ABOUT 35,598.00 MILES . THE BRAKES MAKE A GOD AWFUL NOISE I HAVE HAD THEM CHECKED THEY SAY NOTHING IS WRONG BUT I DON'T BELIEVE THEM THE BRAIN BOX WENT OUT THE SAME TIME AS THE TRANMISSION. THE DASHBOARD ON TOP HAS CRACKED FOR NO REASON THE CAR IS GARAGE KEPT IT PULLS TO THE RIGHT FOR NO REASON THEY SAY AND IT HAS STARTED MAKING RATTLING NOISES FROM THE PASSENGER SIDE THE TRUNK LID SHOCKS ARE GIVEN OUT AND THE CAR JUST TURNED TO 40,000.00 MILES I THINK THEY MAKE THEM TO BREAK AT A CERTAIN TINE AND NO ONE WILL DO ANYTHING ABOUT THESES PROBLEMS I THINK MY NEXT CAR MIGHT BE A TOYOTA AT LEAST THEY DON'T FALL APART SO EASY BECAUSE I BABY THIS CAR LIKE ITS THE ONLY ONE I WILL EVER OWN IF CHRYSLER WANTED TO DO THE RIGHT THING THEY WOULD TAKE THIS LEMON BACK AND GIVE ME A NEW ONE FREE OF CHARGE AND I WOULD DO THE CHRYSLER ADVERSEMENT ALL OVER IT FOR THEM AS LONG AS IT LOOKS GOOD . BECAUSE I HAVE NO MONEY FOR ANOTHER NEW AUTOMOBILE HAVE A FAMILY TO TAKE CARE OF AND IM NOT ALLOWED TO WORK ANYMORE THIS WOULD BE A GREAT THIN TANKS FOR LISTENING. *TR

NHTSA ODI #10248916

67,000 miles · Nov 11, 2008
Exterior Lighting

MULTI-CONTROL TURN SIGNAL LEVER ISSUE. FOG LIGHTS STAY ON, EVEN WITH CAR OFF. DRAINS BATTERY. 'VERY TOUCHY', SHORT? HAD TO PULL FUSE TO TEMPORARILY REMEDY SITUATION. *TR

NHTSA ODI #10248498

Official recalls

3

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

02V215000 · Fuel System, Gasoline:delivery

Aug 8, 2002

ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

01V288000 · Electrical System:wiring:interior/under Dash

Sep 10, 2001

VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES ARE BEING RECALLED FOR A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER MICROPROCESSOR. UNDER CERTAIN CONDITIONS, THE CLUSTER, WITH THE MAJORITY OF ITS GAUGES, ILLUMINATION, AND WARNING LAMPS, COULD BECOME INOPERATIVE.

Consequence & remedy

Consequence: DRIVING THE VEHICLE WITH AN INOPERATIVE CLUSTER COULD CAUSE A DISTRACTION, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL RE-FLASH THE CLUSTER SOFTWARE TO CORRECT THE CONDITION. OWNER NOTIFICATION BEGAN OCTOBER 8, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

PE02082 · Safety Belt Cinching Latch Plate

Opened Nov 6, 2002 · Closed Apr 23, 2003

Status: closed (inferred from source dates) · Seat Belts

THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.