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2002 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

More warning signs than most Pt Cruiser years

Owner complaints for the 2002 Chrysler Pt Cruiser are substantially higher than the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

351 reports with mileage · 160 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 97 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 55 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

40 crash reports34 fire reports43 injury reports

Power Train complaints

35 reports
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75,000 miles · Nov 8, 2007
Engine And Engine CoolingExterior LightingPower Train

TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. THE CONTACT STATED THAT THE STEERING WHEEL VIBRATED AND SHE HEARD A RATTLING SOUND COMING FROM UNDERNEATH THE VEHICLE WHILE IT WAS STATIONARY. SHE FELT THAT A FAILED MOTOR MOUNT CAUSED THE FAILURE. AS OF NOVEMBER 8, 2007, THE DEALER HAD NOT COMPLETED AN INSPECTION. THE FAILURE …

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TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. THE CONTACT STATED THAT THE STEERING WHEEL VIBRATED AND SHE HEARD A RATTLING SOUND COMING FROM UNDERNEATH THE VEHICLE WHILE IT WAS STATIONARY. SHE FELT THAT A FAILED MOTOR MOUNT CAUSED THE FAILURE. AS OF NOVEMBER 8, 2007, THE DEALER HAD NOT COMPLETED AN INSPECTION. THE FAILURE MILEAGE WAS 75,000 AND CURRENT MILEAGE WAS 85,000. UPDATED 03/13/08. *LJ THE SOLENOID PACK WAS LEAKING. THE FOG LIGHTS WERE INOPERATIVE.

NHTSA ODI #10208410

100,100 miles · Sep 19, 2007
Power Train

TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE DRIVING INTO A PARKING SPACE BETWEEN 5 AND 10 MPH, THERE WAS A CLICKING SOUND. SHE EXITED THE VEHICLE AND DISCOVERED THE TRANSMISSION ON THE GROUND. GOODYEAR TOWED THE VEHICLE TO A GOODYEAR DEALER AND THEY STATED THAT THE BOLTS SEPARATED IN HALF AND RELEASED THE TRANSMISSI…

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TL*THE CONTACT OWNS A 2002 CHRYSLER PT CRUISER. WHILE DRIVING INTO A PARKING SPACE BETWEEN 5 AND 10 MPH, THERE WAS A CLICKING SOUND. SHE EXITED THE VEHICLE AND DISCOVERED THE TRANSMISSION ON THE GROUND. GOODYEAR TOWED THE VEHICLE TO A GOODYEAR DEALER AND THEY STATED THAT THE BOLTS SEPARATED IN HALF AND RELEASED THE TRANSMISSION. THE HEADLIGHT SWITCHES AND A BRACKET NEAR THE TIMING BELT WERE ALSO DAMAGED. DAIMLER CHRYSLER STATED THAT HER WARRANTY EXPIRED AND THAT SHE WOULD BE RESPONSIBLE FOR THE REPAIR COSTS. THE CONTACT HAS THE BOLTS AND FAILED PARTS. THE VEHICLE WAS REPAIRED BY GOODYEAR. THE CURRENT MILEAGE WAS 100,146 AND THE APPROXIMATE FAILURE MILEAGE WAS 99746. THE DEALER INFORMATION WAS NOT AVAILABLE. UPDATED 01/11/08. *LJ

NHTSA ODI #10203465

26,000 miles · Mar 18, 2007
Power Train

TRANSMISSION FAILED WITHOUT WARNING; VEHICLE WAS TOWED TO THE DEALER, WHO EVENTUALLY DETERMINED THAT A NEW ONE HAD TO BE INSTALLED. VEHICLE HAD ABOUT 26,000 MILES AT THE TIME. REPLACEMENT TRANSMISSION IS LEAKING.

NHTSA ODI #10185443

45,550 miles · Nov 15, 2006
EquipmentPower Train

I OWN A 2002 PT CRUISER AND HAVE ALWAYS TAKEN GOOD CARE OF IT, BY HAVING IT ALWAYS SERVICED AT THE DEALERS AND NOWHERE ELSE. I LOVE THIS CAR BUT JUST RECENTLY I HAVE STARTED HAVE SOME PROBLEMS WITH IT. FIRST MY A/C STARTED TO SOMETIMES BLOW HOT AIR INSTEAD OF COLD AND THAT STOPPED AND THEN IT SEEMS LIKE WHEN I COME TO A STOP WIT…

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I OWN A 2002 PT CRUISER AND HAVE ALWAYS TAKEN GOOD CARE OF IT, BY HAVING IT ALWAYS SERVICED AT THE DEALERS AND NOWHERE ELSE. I LOVE THIS CAR BUT JUST RECENTLY I HAVE STARTED HAVE SOME PROBLEMS WITH IT. FIRST MY A/C STARTED TO SOMETIMES BLOW HOT AIR INSTEAD OF COLD AND THAT STOPPED AND THEN IT SEEMS LIKE WHEN I COME TO A STOP WITH THE A/C ON IT ACTS LIKE IT IS GOING TO STALL. NOW THE TRANSMISSION STARTED MAKING A NOISE WHEN I GO FROM REVERSE TO DRIVE. SO I TOOK IT TO A DEALER TO GET IT FIXED AND THEY ARE TELLING ME I NEED A NEW TRANSMISSION AND IT WILL COST ME ABOUT $3200.00. MY CAR HAS 45,000 MILES ON IT. I WOULD THINK THAT IF IT HAS ALWAYS BEEN SERVICED BY A CHRYSLER DEALER THAT THIS SHOULD HAVE BEEN PREVENTABLE? CAN ANYONE HELP? THANKS FOR YOUR CONSIDERATION. *NM

NHTSA ODI #10173599

Mileage unknown · Jul 27, 2006
Power Train

THE TRANSMISSION WENT OUT AT UNDER 34,000 MILES. ALTHOUGH I WAS STILL UNDER WARRANTY I WAS CHARGED $100 FOR SOMETHING THAT I DO REMEMBER BEING A DEFECT THAT I HAD TO BRING INTO THE DEALERSHIP FOR THEM TO REPAIR WITHIN THE FIRST 2 MONTHS I HAD THE VEHICLE. WHY THEN MUST I PAY FOR A KNOWN DEFECT? *JB

NHTSA ODI #10163646

56,000 miles · Apr 8, 2006
Power Train

TRANSMISSION OF 2002 PT CRUISER FAILED @ 56,000 MILES NEEDING COMPLETE REBUILD. FLUID PUMP DISINTEGRATED SPREADING METAL SHARDS THROUGHOUT TRANSAXLE. *NM

NHTSA ODI #10154864

65,000 miles · Jan 11, 2006
Power Train

AT 24,000 MILES TRANSMISSION WENT OUR COMPLETELY. NOW AT 65,000 MILES TRANSMISSION IS LEAKING AND NEEDS A TRANSMISSION SOLENOID PACK REPLACED. ENGINE COMPARTMENT SMOKES AND SMELLS HOT. FOUND TSB#0801505 AND NHTSA #10013731 ON FILE BUT DEALER CAN NOT TELL ME ANYTHING. FOUND SEVERAL WEB SITE LISTING THIS SAME COMPLAINT SOME WI…

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AT 24,000 MILES TRANSMISSION WENT OUR COMPLETELY. NOW AT 65,000 MILES TRANSMISSION IS LEAKING AND NEEDS A TRANSMISSION SOLENOID PACK REPLACED. ENGINE COMPARTMENT SMOKES AND SMELLS HOT. FOUND TSB#0801505 AND NHTSA #10013731 ON FILE BUT DEALER CAN NOT TELL ME ANYTHING. FOUND SEVERAL WEB SITE LISTING THIS SAME COMPLAINT SOME WITH CATASTROPHIC FAILURES ON THE ROAD. *JB

NHTSA ODI #10147457

23,477 miles · Nov 2, 2005
Power Train

NOTICED A LARGE AMOUNT OF FLUID UNDER CAR IN THE MORNING. AFTER INVESTIGATION, DETERMINED IT WAS TRANSMISSION FLUID. THE FLUID LEVEL IN CAR WAS VERY LOW. SINCE IT WAS A"SPECIAL" FLUID, I COULD NOT BUY IT AT THE LOCAL PARTS STORE. TOOK A CHANCE AND DROVE IT TO THE DEALER. MECHANIC DETERMINED THAT IT WAS DEFECTIVE "SOLENOID PA…

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NOTICED A LARGE AMOUNT OF FLUID UNDER CAR IN THE MORNING. AFTER INVESTIGATION, DETERMINED IT WAS TRANSMISSION FLUID. THE FLUID LEVEL IN CAR WAS VERY LOW. SINCE IT WAS A"SPECIAL" FLUID, I COULD NOT BUY IT AT THE LOCAL PARTS STORE. TOOK A CHANCE AND DROVE IT TO THE DEALER. MECHANIC DETERMINED THAT IT WAS DEFECTIVE "SOLENOID PACK" AND "COOLER LINES". PARTS REPLACED, OK SINCE. IF IT HAD HAPPENED ON THE HIGHWAY, IT WOULD HAVE BEEN A CATASTROPHIC TRANSMISSION FAILURE AND POSSIBLY FIRE. *JB

NHTSA ODI #10141569

31,000 miles · Nov 2, 2005
Power TrainService Brakes, Hydraulic

SUBJECT: 2002 PT CRUISER BRAKES / TRANSMISSION I DO NOT KNOW IF YOU ARE THE PROPER PERSON TO BRING UP SOME SAFETY ISSUES WITH THE CHRYSLER PT CRUISER BUT IT IS MY SINCERE HOPE THAT MAYBE YOU COULD DIRECT THIS TO SOMEONE WHO CAN. ABOUT TWO MONTHS AGO, I HAD MY BRAKES SERVICES AT A LOCAL SHOP THAT I HAVE BEEN DEALING WITH F…

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SUBJECT: 2002 PT CRUISER BRAKES / TRANSMISSION I DO NOT KNOW IF YOU ARE THE PROPER PERSON TO BRING UP SOME SAFETY ISSUES WITH THE CHRYSLER PT CRUISER BUT IT IS MY SINCERE HOPE THAT MAYBE YOU COULD DIRECT THIS TO SOMEONE WHO CAN. ABOUT TWO MONTHS AGO, I HAD MY BRAKES SERVICES AT A LOCAL SHOP THAT I HAVE BEEN DEALING WITH FOR 10 YEARS. WHEN I WAS YOUNGER, I USED TO DO MUCH OF THE WORK TO CARS MYSELF, AND ONCE IN A WHILE I DO AN AUDIT OF THE WORK HE DOES. AS ALWAYS, HE DOES A GREAT JOB. RECENTLY I WAS DRIVING BACK FROM LAKE TAHOE ON I80. THIS IS MOSTLY FULL OF MOUNTAINS WITH VERY STEEP GRADES AND A LOT OF SHEER CLIFFS. I HAD A FULL CAR LOAD OF HUMAN AND PERSONAL PROPERTY SO I WOULD CONCEDER IT TO BE CLOSE TO THE MAX WEIGHT OF THE CAR. I PLACED THE AUTOMATIC TRANSMISSION FROM OVER-DRIVE TO THE NEXT LOWEST GEAR DURING THE STEEP GRADES. WE DID NOT SLOW DOWN AT ALL! I DISCOVERED TO MY HORROR THAT THE NEXT LOWEST TRANSMISSION SPEED WAS THIRD. SO I DROPPED IT DOWN AGAIN TO THE NEXT LOWER GEAR AND IT WAS FIRST GEAR. SINCE OUR SPEED WAS 55 MILES PER HOUR, IT DID NOT ENGAGE AT ALL. THANK GOODNESS IT DID NOT. SO I APPLIED THE ABS FRONT DISCS AND REAR DRUMS. BY THE TIME WE GOT DOWN FROM THIS AREA, I TOTALLY BURNED OUT THE BRAKES. I HAVE DRIVEN OTHER CARS FROM CALIFORNIA TO TEXAS TO FLORIDA WITH SIMILAR LOADS, BUT NEVER WITH A TRANSMISSION WITH NO SECOND GEAR. I HAVE NEVER BURNED NEW BRAKES UP IN A SIMILAR FISSION AND REQUIRED ONE NEW DISC. I DO NOT THINK THAT THEY ??CHRYSLER?? DID ENOUGH ENGINEERING IN STOPPING THIS CAR WITH STEEP HIGHWAY GRADES WITH A FULL LOAD, AND THE POPULATION IS AT RISK FOR RUN-AWAY CARS IN THOSE AREAS. THANK YOU VERY MUCH FOR YOUR VALUABLE TIME. *NM

NHTSA ODI #10141507

92,500 miles · Aug 22, 2005
Electrical SystemInterior LightingPower TrainFire

HELLO. I TRIED COPYING AND PASTING MY LETTER INTO THIS BOX HOWEVER, MY LETTER IS TOO LONG. THEREFORE, I AM COMPLETING THIS ONLINE FORM AND THEN WILL MAIL IN MY ENTIRE LETTER, DOCUMENTATION AND THE LIKE TO YOUR MAILING ADDRESS ALONG WITH A COPY OF THIS ONLINE FORM. THE COMPLAINT IS REGARDING MY 2002 CHRYSLER PT CRUISER, VIN# [X…

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HELLO. I TRIED COPYING AND PASTING MY LETTER INTO THIS BOX HOWEVER, MY LETTER IS TOO LONG. THEREFORE, I AM COMPLETING THIS ONLINE FORM AND THEN WILL MAIL IN MY ENTIRE LETTER, DOCUMENTATION AND THE LIKE TO YOUR MAILING ADDRESS ALONG WITH A COPY OF THIS ONLINE FORM. THE COMPLAINT IS REGARDING MY 2002 CHRYSLER PT CRUISER, VIN# [XXX] AND IT IS RELATING TO THE FACT CHRYSLER REFUSES TO REPAIR MY VEHICLE UNDER THE CURRENT AND ACTIVE NHTSA RECALL # 01V288000 (INSTRUMENT CLUSTER PROBLEM). TODAY, 8/5/05 I WILL MAIL MY LETTER DETAILING THE ENTIRE PROBLEM BUT I AM SUBMITTING THIS PORTION ONLINE TO GET THE PROCESS STARTED. THANK YOU FOR YOUR TIME AND ATTENTION. SINCERELY, [XXX] . *NM THE VEHICLE WAS IN MOTION WHEN A POP NOISE WAS HEARD CAUSED BY A SPARK WITHIN THE DASH ABOVE THE SPEEDOMETER. WHITE SMOKE HAD COME BILLOWING OUT OF THE INSTRUMENT CLUSTER. THE OVERHEAD LIGHTS IN THE HEADLINER DID NOT WORK PROPERLY. THE CIRCUIT BOARD WAS BURNED. OTHER PROBLEMS: TRANSMISSION FLUID LEAKED AND SQUEAKS WERE COMING FROM THE REAR SUSPENSION. THE SWAY BUSHINGS HAD WORN OUT AND WERE REPLACED. *SC INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10131732

Official recalls

3

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

02V215000 · Fuel System, Gasoline:delivery

Aug 8, 2002

ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

01V288000 · Electrical System:wiring:interior/under Dash

Sep 10, 2001

VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES ARE BEING RECALLED FOR A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER MICROPROCESSOR. UNDER CERTAIN CONDITIONS, THE CLUSTER, WITH THE MAJORITY OF ITS GAUGES, ILLUMINATION, AND WARNING LAMPS, COULD BECOME INOPERATIVE.

Consequence & remedy

Consequence: DRIVING THE VEHICLE WITH AN INOPERATIVE CLUSTER COULD CAUSE A DISTRACTION, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL RE-FLASH THE CLUSTER SOFTWARE TO CORRECT THE CONDITION. OWNER NOTIFICATION BEGAN OCTOBER 8, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

PE02082 · Safety Belt Cinching Latch Plate

Opened Nov 6, 2002 · Closed Apr 23, 2003

Status: closed (inferred from source dates) · Seat Belts

THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.